CN202910576U - Precise gear transmission type A/C shaft double pivot angle numerical control milling head - Google Patents
Precise gear transmission type A/C shaft double pivot angle numerical control milling head Download PDFInfo
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Abstract
本实用新型公开了一种精密齿轮传动式A/C轴双摆角数控铣头,其主轴座连接于垂直传动轴下端,垂直传动轴的上段置于机床滑枕内,电主轴通过水平转动轴安装于主轴座,垂直传动轴通过C轴传动机构连接机床滑枕内的C轴伺服电机,水平转动轴通过A轴传动机构连接机床滑枕内的A轴伺服电机,A轴传动机构包括机床滑枕内的主、从动A轴齿轮以及设于主轴座内的主、从动A轴锥齿轮,从动A轴齿轮与主动A轴锥齿轮同轴并通过处于垂直传动轴轴孔中心的中间轴连接。本实用新型电主轴绕C轴转动的传动机构设于滑枕内,绕A轴摆动的传动机构分别设于主轴座和滑枕内,简化了铣头内部结构,缩小了体积,运动更机动灵活,提高了机床加工精度和扩大了加工范围。
The utility model discloses a precision gear transmission type A/C axis double pendulum angle numerical control milling head, the main shaft seat of which is connected to the lower end of the vertical transmission shaft, the upper part of the vertical transmission shaft is placed in the ram of the machine tool, and the electric main shaft passes through the horizontal rotation shaft Installed on the spindle seat, the vertical transmission shaft is connected to the C-axis servo motor in the machine tool ram through the C-axis transmission mechanism, and the horizontal rotation axis is connected to the A-axis servo motor in the machine tool ram through the A-axis transmission mechanism. The A-axis transmission mechanism includes the machine tool slide The driving and driven A-axis gears in the pillow and the driving and driven A-axis bevel gears in the main shaft seat, the driven A-axis gear and the driving A-axis bevel gear are coaxial and pass through the center of the shaft hole center of the vertical transmission shaft shaft connection. In the utility model, the transmission mechanism for rotating the electric spindle around the C axis is set in the ram, and the transmission mechanism for swinging around the A axis is respectively set in the main shaft seat and the ram, which simplifies the internal structure of the milling head, reduces the volume, and makes the movement more flexible. , Improve the machining accuracy of the machine tool and expand the processing range.
Description
(一)技术领域:(1) Technical field:
本实用新型涉及机床铣削动力头,具体为一种精密齿轮传动式A/C轴双摆角数控铣头。The utility model relates to a machine tool milling power head, in particular to a precision gear transmission type A/C axis double-swing angle numerical control milling head.
(二)背景技术:(2) Background technology:
五轴联动数控机床作为复杂曲面加工的关键设备,在航空航天、汽车、模具等各领域的需求日渐增长。A/C轴双摆角铣头作为五轴联动数控机床的核心部件,一直是国内外各机床厂家研究的重点。国外专业厂家A/C轴双摆角铣头技术已经非常成熟,而国内A/C轴双摆角铣头主要依赖进口,开发一种实用经济型A/C轴双摆角铣头具有重要的意义。As the key equipment for complex curved surface processing, five-axis linkage CNC machine tools are increasingly in demand in various fields such as aerospace, automobiles, and molds. As the core component of the five-axis linkage CNC machine tool, the A/C-axis double-swing angle milling head has always been the focus of research by various machine tool manufacturers at home and abroad. The A/C-axis double-swing angle milling head technology of foreign professional manufacturers has been very mature, while the domestic A/C-axis double-swing angle milling head mainly relies on imports. It is important to develop a practical and economical A/C-axis double-swing angle milling head. significance.
目前国内生产的齿轮传动A/C轴双摆角铣头存在传动方式设计不合理,加工精度低,铣头体积大不灵活等缺点,严重影响机床的加工范围和加工质量。At present, the gear-driven A/C-axis double-swing angle milling head produced in China has the disadvantages of unreasonable design of transmission mode, low machining accuracy, large and inflexible milling head, which seriously affects the processing range and processing quality of the machine tool.
(三)实用新型内容:(3) Contents of the utility model:
为克服传统设计的不足,本实用新型的目的是提出了一种体积小、转动灵活、精度高的精密齿轮传动式A/C轴双摆角数控铣头。In order to overcome the deficiencies of the traditional design, the purpose of this utility model is to propose a precision gear-driven A/C axis double-swing angle CNC milling head with small size, flexible rotation and high precision.
能够实现上述目的的精密齿轮传动式A/C轴双摆角数控铣头,包括电主轴和主轴座,所不同的是所述主轴座连接于垂直传动轴下端,所述垂直传动轴的上段置于机床滑枕内,所述电主轴通过左、右水平转动轴安装于主轴座,所述垂直传动轴通过C轴传动机构连接机床滑枕内的C轴伺服电机,所述水平转动轴通过A轴传动机构连接机床滑枕内的A轴伺服电机。The precision gear transmission type A/C axis double-swing angle CNC milling head capable of achieving the above-mentioned purpose includes an electric spindle and a spindle seat, the difference is that the spindle seat is connected to the lower end of the vertical transmission shaft, and the upper section of the vertical transmission shaft is placed In the ram of the machine tool, the electric spindle is installed on the spindle seat through the left and right horizontal rotation shafts, the vertical transmission shaft is connected to the C-axis servo motor in the machine tool ram through the C-axis transmission mechanism, and the horizontal rotation shaft passes through the A The shaft transmission mechanism is connected to the A-axis servo motor in the ram of the machine tool.
所述C轴传动机构至少包括一对啮合的主动C轴齿轮和从动C轴齿轮和C轴减速器,从动C轴齿轮与垂直传动轴同轴连接,主动C轴齿轮通过C轴减速器连接C轴伺服电机;所述A轴传动机构包括设于机床滑枕内的至少一对啮合的主动A轴齿轮、从动A轴齿轮和A轴减速器以及设于主轴座内的至少一对啮合的主动A轴锥齿轮和从动A轴锥齿轮,主动A轴齿轮通过A轴减速器连接A轴伺服电机,从动A轴锥齿轮与左或右水平转动轴同轴固连,从动A轴齿轮与主动A轴锥齿轮同轴并通过处于垂直传动轴轴孔中心的中间轴连接。The C-axis transmission mechanism includes at least a pair of meshing active C-axis gears, driven C-axis gears and a C-axis reducer, the driven C-axis gear is coaxially connected with the vertical transmission shaft, and the active C-axis gear passes through the C-axis reducer Connect the C-axis servo motor; the A-axis transmission mechanism includes at least one pair of meshing active A-axis gears, driven A-axis gears and A-axis reducers arranged in the machine tool ram and at least one pair of A-axis reducers arranged in the main shaft seat The meshing active A-axis bevel gear and driven A-axis bevel gear, the active A-axis gear is connected to the A-axis servo motor through the A-axis reducer, the driven A-axis bevel gear is coaxially connected with the left or right horizontal rotation shaft, and the driven The A-shaft gear is coaxial with the driving A-shaft bevel gear and is connected through an intermediate shaft at the center of the shaft hole of the vertical transmission shaft.
从上述结构中可以看出,在本实用新型中,所述主轴座即电主轴绕C轴(垂直于水平面的轴)轴线旋转是通过C轴伺服电机——C轴减速器——主动C轴齿轮——从动C轴齿轮——垂直传动轴的传动链实现;所述电主轴绕A轴(垂直于垂直面的轴)轴线上下摆动是通过A轴伺服电机——A轴减速器——主动A轴齿轮——从动A轴齿轮——中间轴——主动A轴锥齿轮——从动A轴锥齿轮——左或右水平转动轴的传动链实现。It can be seen from the above structure that in the utility model, the rotation of the main shaft seat, that is, the electric main shaft, around the C-axis (axis perpendicular to the horizontal plane) is through the C-axis servo motor—the C-axis reducer—the active C-axis Gear - driven C-axis gear - transmission chain of vertical transmission shaft; the electric spindle swings up and down around the A-axis (axis perpendicular to the vertical plane) through the A-axis servo motor - A-axis reducer - Driving A-shaft gear-driven A-shaft gear-intermediate shaft-driving A-shaft bevel gear-driven A-shaft bevel gear-left or right horizontal rotation axis transmission chain is realized.
电主轴绕C轴轴线的旋转与绕A轴轴线的上下摆动之合成运动,可以实现上下、前后、左右任意空间位置的加工而成为万能铣头。The combined movement of the rotation of the electric spindle around the axis of the C axis and the up and down swing around the axis of the A axis can realize the processing of any spatial position up and down, front and back, left and right, and become a universal milling head.
在C轴减速器传动比不变的情况下,为将C轴伺服电机的高转速转化为电主轴绕C轴轴线转动的大扭矩,所述主、从动C轴齿轮之间的传动比设置为小于1。In the case that the transmission ratio of the C-axis reducer remains unchanged, in order to convert the high speed of the C-axis servo motor into a large torque for the electric spindle to rotate around the axis of the C-axis, the transmission ratio between the main and driven C-axis gears is set is less than 1.
同理,在A轴减速器传动比不变的情况下,为将A轴伺服电机的高转速转化为电主轴绕A轴轴线摆动的大扭矩,所述主、从动A轴齿轮之间的传动比设置为小于1。Similarly, when the transmission ratio of the A-axis reducer remains unchanged, in order to convert the high rotational speed of the A-axis servo motor into a large torque for the electric spindle to swing around the axis of the A-axis, the drive and driven A-axis gears The transmission ratio is set to be less than 1.
为实现精密传动,所述主、从动C轴齿轮和主、从动A轴齿轮以及主、从动A轴锥齿轮均采用精密调隙齿轮副。In order to realize precision transmission, the main and driven C-axis gears, the main and driven A-axis gears, and the main and driven A-axis bevel gears all adopt precision gap-adjusting gear pairs.
常规设计中,所述主、从动A轴锥齿轮之间的传动比设置为1。In a conventional design, the transmission ratio between the driving and driven A-axis bevel gears is set to 1.
本实用新型的优点:Advantage of the utility model:
1、本实用新型精密齿轮传动式A/C轴双摆角数控铣头中,电主轴绕C轴转动的传动机构设于机床滑枕内,绕A轴摆动的传动机构分别设于主轴座和机床滑枕内,简化了铣头内部结构,缩小了铣头体积,使铣头的整体结构更趋于合理,运动更机动灵活。1. In the precision gear transmission type A/C axis double swing angle CNC milling head of the present invention, the transmission mechanism for the electric spindle to rotate around the C axis is set in the machine tool ram, and the transmission mechanism for swinging around the A axis is respectively set in the spindle seat and In the ram of the machine tool, the internal structure of the milling head is simplified, the volume of the milling head is reduced, the overall structure of the milling head is more reasonable, and the movement is more flexible.
2、本实用新型中的齿轮传动机构均采用精密调隙齿轮副,从而实现对工件的精密加工。2. The gear transmission mechanism in the utility model all adopts precision gap-adjusting gear pairs, thereby realizing precise machining of workpieces.
(四)附图说明:(4) Description of the drawings:
图1为本实用新型的一种实施方式的工作原理结构示意图。Fig. 1 is a schematic structural diagram of the working principle of an embodiment of the present invention.
图号标识:1、电主轴;2、主轴座;3、垂直传动轴;4、机床滑枕;5、水平转动轴;6、C轴伺服电机;7、A轴伺服电机;8、主动C轴齿轮;9、从动C轴齿轮;10、C轴减速器;11、主动A轴齿轮;12、从动A轴齿轮;13、主动A轴锥齿轮;14、从动A轴锥齿轮;15、A轴减速器;16、中间轴;17、C轴联轴器;18、A轴联轴器。Drawing number identification: 1. Electric spindle; 2. Spindle seat; 3. Vertical transmission shaft; 4. Machine tool ram; 5. Horizontal rotation shaft; 6. C-axis servo motor; 7. A-axis servo motor; 8. Active C Shaft gear; 9. Driven C-axis gear; 10. C-axis reducer; 11. Driving A-axis gear; 12. Driven A-axis gear; 13. Driving A-axis bevel gear; 14. Driven A-axis bevel gear; 15. A-axis reducer; 16. Intermediate shaft; 17. C-axis coupling; 18. A-axis coupling.
(五)具体实施方式:(5) Specific implementation methods:
下面结合附图对本实用新型的技术方案作进一步说明:Below in conjunction with accompanying drawing, technical scheme of the present utility model is further described:
本实用新型精密齿轮传动式A/C轴双摆角数控铣头主要由电主轴1和主轴座2构成,所述电主轴1置于底部向内呈凹形的主轴座2凹腔内,电主轴1的轴体通过左、右水平转动轴5与轴承与主轴座2连接安装,所述主轴座2连接在垂直传动轴3底部,而垂直传动轴3的轴体通过轴承安装于机床滑枕4内,所述电主轴1的加工范围由主轴座2绕C轴轴线的转动和电主轴1绕A轴轴线的摆动合成确定,如图1所示。The utility model precision gear transmission type A/C axis double pendulum angle numerical control milling head is mainly composed of an
所述主轴座2绕C轴轴线的转动由设于机床滑枕4内的C轴传动机构作用于垂直传动轴3上而实现。所述C轴传动机构由主动C轴齿轮8、从动C轴齿轮9和C轴减速器10构成,从动C轴齿轮9与垂直传动轴3同轴固定连接,主动C轴齿轮8设于垂直传动轴3一侧并与从动C轴齿轮9啮合,主动C轴齿轮8向上连接C轴减速器10的输出轴,所述C轴传动机构的动力为设于C轴减速器10上方的C轴伺服电机6,C轴减速器10的输入轴通过C轴联轴器17连接C轴伺服电机6的输出轴;其中主动C轴齿轮8为斜齿小齿轮,从动C轴齿轮9为斜齿大齿轮,从而主动C轴齿轮8与从动C轴齿轮9之间的传动比小于1,以实现主轴座2的大扭矩输出;主动C轴齿轮8和从动C轴齿轮9制作为精密调隙齿轮副,以实现精密传动,如图1所示。The rotation of the
所述电主轴1绕A轴轴线的转动由分别设于机床滑枕4内和主轴座2内的A轴传动机构作用于水平传动轴5上而实现。设于机床滑枕4的A轴转动机构由主动A轴齿轮11、从动A轴齿轮12和A轴减速器15构成,从动A轴齿轮12同轴设于垂直传动轴3上方,主动A轴齿轮11设于垂直传动轴3另一侧并与从动A轴齿轮12啮合,主动A轴齿轮11向上连接A轴减速器15的输出轴,所述A轴传动机构的动力为设于A轴减速器15上方的A轴伺服电机7,A轴减速器15的输入轴通过A轴联轴器18连接A轴伺服电机7的输出轴;设于主轴座2内的A轴传动机构为一对相互啮合的主动A轴锥齿轮13和从动A轴锥齿轮14,主动A轴锥齿轮13设于主轴座2凹腔顶部的座壳内并与从动A轴齿轮12同轴,从动A轴锥齿轮14设于主轴座2凹腔侧部的座壳内并与左或右水平转动轴5同轴连接,垂直传动轴3的中心轴孔内同轴设置中间轴16,中间轴16上端伸出垂直传动轴3连接从动A轴齿轮12,中间轴16下端伸出垂直传动轴3并伸进主轴座2凹腔顶部连接主动A轴锥齿轮13;其中主动A轴锥齿轮13和从动A轴锥齿轮14之间传动比为1,主动A轴齿轮11为斜齿小齿轮,从动A轴齿轮12为斜齿大齿轮,从而主动A轴齿轮11与从动A轴齿轮12之间的传动比小于1,以实现电主轴1的大扭矩输出;主动A轴齿轮11和从动A轴齿轮12、主动A轴锥齿轮13和从动A轴锥齿轮14同样制作为精密调隙齿轮副,以实现精密传动,如图1所示。The rotation of the
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102962682A (en) * | 2012-11-26 | 2013-03-13 | 桂林电子科技大学 | Precise-gear-transmission type A/C-axis double-swinging-angle numerical control milling head |
| CN109719333A (en) * | 2019-02-15 | 2019-05-07 | 宁波天控五轴数控技术有限公司 | A kind of High-strength light-weight AC axis directly drives double-pendulum milling head |
| CN114535678A (en) * | 2022-03-07 | 2022-05-27 | 中国北方车辆研究所 | Coaxial double-division universal milling head device with high integration degree |
-
2012
- 2012-11-26 CN CN 201220632439 patent/CN202910576U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102962682A (en) * | 2012-11-26 | 2013-03-13 | 桂林电子科技大学 | Precise-gear-transmission type A/C-axis double-swinging-angle numerical control milling head |
| CN109719333A (en) * | 2019-02-15 | 2019-05-07 | 宁波天控五轴数控技术有限公司 | A kind of High-strength light-weight AC axis directly drives double-pendulum milling head |
| CN114535678A (en) * | 2022-03-07 | 2022-05-27 | 中国北方车辆研究所 | Coaxial double-division universal milling head device with high integration degree |
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