CN202902588U - A new type of electric water heater - Google Patents
A new type of electric water heater Download PDFInfo
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- CN202902588U CN202902588U CN 201220520169 CN201220520169U CN202902588U CN 202902588 U CN202902588 U CN 202902588U CN 201220520169 CN201220520169 CN 201220520169 CN 201220520169 U CN201220520169 U CN 201220520169U CN 202902588 U CN202902588 U CN 202902588U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 238000010438 heat treatment Methods 0.000 claims abstract description 127
- 238000001816 cooling Methods 0.000 claims abstract description 39
- 230000002093 peripheral effect Effects 0.000 claims abstract description 5
- 239000012530 fluid Substances 0.000 claims description 7
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical group [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- 239000004332 silver Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 230000017525 heat dissipation Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 238000004880 explosion Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及热水装置技术领域,尤其涉及一种新型电热水装置。The utility model relates to the technical field of water heating devices, in particular to a novel electric water heating device.
【背景技术】【Background technique】
目前,家用电热水装置的使用越来越广泛,但是常用的电热水装置大多为采用电阻丝加热管或电阻膜加热管的发热装置。像电热水器、咖啡机、开水器、饮水机以及厨房用的电加热设备,大多采用的是电阻丝加热的方式,使电热丝在通电后因电阻的缘故而转换成热能,此虽可达到基本的加热效果,然而,采用此技术方式却仍存在一些问题:一是电阻丝其材料取得的成本高;二是电阻丝在加工过程中需要作卷绕的加工,较为繁琐且不便;三是采用电阻丝加热的方式,存在加热速度慢、易与液体接触,安全性低,易发生应用危险的缺陷。并且,电阻丝在通电使用时会产生红色明火现象,耗电量较大,且在高温使用时有极大的耗氧量,容易破坏室内空气质量;同时,由于传统电阻丝电热装置使用时会有明火现象,不适合作为油田等具有防火等级要求的场合,使其使用性场合受限。At present, household electric water heating devices are more and more widely used, but most of the commonly used electric water heating devices are heating devices using resistance wire heating tubes or resistance film heating tubes. Electric heating equipment such as electric water heaters, coffee machines, water boilers, water dispensers, and kitchens mostly use resistance wire heating, so that the electric heating wires are converted into heat energy due to resistance after being energized. Although this can achieve basic However, there are still some problems with this technical method: first, the cost of obtaining the material of the resistance wire is high; second, the resistance wire needs to be wound during the processing process, which is cumbersome and inconvenient; The resistance wire heating method has the disadvantages of slow heating speed, easy contact with liquid, low safety, and prone to application hazards. In addition, when the resistance wire is powered on, it will produce a red open flame phenomenon, which consumes a lot of power, and when it is used at high temperature, it will consume a lot of oxygen, which will easily damage the indoor air quality; at the same time, because the traditional resistance wire electric heating device will There are open flames, so it is not suitable for oil fields and other occasions with fire protection requirements, which limits its use in occasions.
其次现在市面上的电阻膜加热管由于其热效率和散热问题,电阻膜加热管的管径都不能做得太大,因单个电阻膜加热管做得太大的话,通电加热时,就会因加热管没有自动散热装置,只有隔热层,管体向外散发的热量不能及时带走,散热效果不好,长时间通电加热发热管表面温度越来越高而出现爆管、烧管的现象;就是多管并列其整体也是发热效率低,散热功能不好,容易爆管烧管,整个发热体的使用寿命很短;且加热管向外散发的热能以得不到很好的利用而被浪费,普遍存在加热效率低;如图1所示,往往需要多个的电阻膜加热管1串联加热,具体为电阻膜加热管1上、下端通过分别设置的水流连通及加热管固定件2将多组排列的电阻膜加热管1串联固定连通,再在多组电阻膜加热管1外包裹隔热材料层3和金属保护壳4,成本高,加热,散热效果差,不具有目前新的市场优势。Secondly, due to the thermal efficiency and heat dissipation problems of the current resistance film heating tubes on the market, the diameter of the resistance film heating tubes cannot be made too large, because if a single resistance film heating tube is too large, when it is energized for heating, it will be heated due to heating. The tube has no automatic heat dissipation device, only the heat insulation layer. The heat emitted by the tube body cannot be taken away in time, and the heat dissipation effect is not good. The surface temperature of the heating tube heated by the power for a long time is getting higher and higher, and the phenomenon of tube explosion and burning occurs; Even if multiple tubes are arranged side by side, the overall heating efficiency is low, the heat dissipation function is not good, and the tubes are easy to burst and burn. The service life of the entire heating element is very short; , the heating efficiency is generally low; as shown in Figure 1, often need a plurality of resistance
【实用新型内容】【Content of utility model】
本实用新型提供一种结构简单,加热效率高,散热效果好,工作安全可靠、成本低且具有自降温和回收余热结构的新型电热水装置。The utility model provides a novel electric water heating device with simple structure, high heating efficiency, good heat dissipation effect, safe and reliable operation, low cost, self-cooling and waste heat recovery structure.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种新型电热水装置,包括至少一个发热管体,发热管体具有一供流体流过的中心通道,每个发热管体的外周壁包覆有电阻薄膜,所有发热管体上电阻薄膜两端分别设有连通电源的电极片,通电后所述电阻薄膜因电能而发热,并对流经所述发热管体中心通道内的流体加热;在所有发热管体外围套设有呈密封筒状的冷却外壳,在冷却外壳两端分别密封嵌套有便于对至少一个发热管体固定连接的发热管固定件,分别固定在发热管体两端的发热管固定件与冷却外壳的内腔构成一封闭腔体通道,每个发热管体上的电阻薄膜外套裹有与封闭腔体通道隔绝且两端分别嵌套入发热管固定件中的绝缘管;在发热管固定件上还设有便于冷却外壳内形成的封闭腔体通道与每个发热管体内的中心通道连通的通孔;冷却外壳两端的发热管固定件上还分别设有便于冷却外壳内形成的封闭腔体通道与每个发热管体内的中心通道构成贯通流道的上端水流连通件和下端水流连通件,所述下端水流连通件上还分别设有与冷却外壳内的封闭腔体通道连通的进水接头和发热管体内的中心通道连通的出水接头。A new type of electric water heating device, comprising at least one heating pipe body, the heating pipe body has a central passage for fluid to flow through, the outer peripheral wall of each heating pipe body is coated with a resistance film, and the two ends of the resistance film on all heating pipe bodies are The electrode sheets connected to the power supply are respectively provided. After the electricity is turned on, the resistance film generates heat due to the electric energy, and heats the fluid flowing through the central channel of the heating pipe body; a sealed cylindrical cooling tube is set on the periphery of all the heating pipes. The outer shell is sealed and nested with heat pipe fixing parts at both ends of the cooling shell to facilitate the fixed connection of at least one heating pipe body. The heat pipe fixing parts respectively fixed at both ends of the heating pipe body and the inner cavity of the cooling shell form a closed cavity. channel, the resistance film on each heating tube body is wrapped with an insulating tube isolated from the channel of the closed cavity and the two ends are respectively nested in the fixing part of the heating tube; The closed cavity channel of the closed cavity communicates with the central channel in each heating tube body; the heating tube fixing parts at both ends of the cooling shell are respectively provided with the closed cavity channel formed in the cooling shell and the center channel in each heating tube body. The channel constitutes the upper end water flow connecting piece and the lower end water flow connecting piece that pass through the flow channel, and the lower end water flow connecting piece is also provided with a water inlet joint that communicates with the closed cavity channel in the cooling shell and a water connection that communicates with the central channel in the heating tube body. Outlet connector.
所述发热管固定件上与冷却外壳内的封闭腔体通道的通孔为小直径通道孔,与每个发热管体内的中心通道连通的通孔为等径通道孔;以达到封闭腔体通道内水流流速比发热管中心通道流速要快,更好的对发热管散热。The through-holes on the heat-generating pipe fixing member and the closed cavity channel in the cooling shell are small-diameter channel holes, and the through-holes communicated with the central channel in each heat-generating tube body are equal-diameter channel holes; to achieve the closed cavity channel The flow rate of the inner water flow is faster than that of the central channel of the heating pipe, which can better dissipate heat from the heating pipe.
所述冷却外壳呈扁圆筒状结构。The cooling shell is in the shape of a flat cylinder.
所述电极片为银电极。The electrode sheets are silver electrodes.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型的发热管体两端的发热管固定件与冷却外壳的内腔构成一封闭腔体通道,以及通过冷却外壳两端的上端水流连通件和下端水流连通件将冷却外壳内形成的封闭腔体通道与发热管体内的中心通道连通,使加热时的冷水先通过冷却外壳内形成的封闭腔体通道中时,既可以对需要加热的冷水预先加热,从而不断流动的冷水又可以不停的对绝缘管内包裹的发热管冷却降温,使其发热管在通电加热时不会因其管体温度逐步升高而出现爆管烧坏的现象。The heating pipe fixing parts at both ends of the heating pipe body of the utility model and the inner cavity of the cooling shell form a closed cavity channel, and the closed cavity formed in the cooling shell is formed by the upper end water flow connecting piece and the lower end water flow connecting piece at both ends of the cooling shell. The channel communicates with the central channel in the heating pipe body, so that when the cold water during heating passes through the closed cavity channel formed in the cooling shell, the cold water that needs to be heated can be pre-heated, so that the continuously flowing cold water can be continuously heated. The heating tube wrapped in the insulating tube is cooled and cooled, so that the heating tube will not burst and burn out due to the gradual increase in the temperature of the tube body when the heating tube is energized and heated.
如此的循环水冷自降温系统设计,就可以在目前使用的发热管基础上管径做得更大,热效率更高;与原来不管是单管发热体还是多管并列的发热体相比,本实用新型无论单管或多排管的发热体,利用发热管固定件与冷却外壳的内腔构成一封闭腔体通道的结构,对通电加热时的发热管体预冷降温、对加热水预加热,都大大的提高了发热管体的散热功能和加热效率,节省了目前发热管体的隔热防护结构,降低了生产成本和原料成本,达到一举多得的效果。比起传统发热结构,同样直径同样长度同样工艺的发热管,功率密度可以做得比传统的高,意味着同样长度同样大小同样工艺处理,该结构所用的发热管的功率比传统的高。Such a circulating water-cooled self-cooling system design can make the diameter of the currently used heating tube larger and the thermal efficiency higher; The new type of heating element, regardless of single tube or multiple rows of tubes, uses the structure of the heating tube fixing part and the inner cavity of the cooling shell to form a closed cavity channel, which pre-cools the heating tube body and preheats the heating water when the heating is energized. Both greatly improve the heat dissipation function and heating efficiency of the heating pipe body, save the heat insulation protection structure of the current heating pipe body, reduce the production cost and raw material cost, and achieve the effect of killing multiple birds with one stone. Compared with the traditional heating structure, the power density of the heating tube with the same diameter, the same length and the same process can be made higher than the traditional one, which means that the power of the heating tube used in this structure is higher than that of the traditional one.
【附图说明】【Description of drawings】
图1是现有技术的结构示意图;Fig. 1 is the structural representation of prior art;
图2是本实用新型实施例一的半剖放大结构示意图;Fig. 2 is a schematic diagram of a half-section enlarged structure of
图3是本实用新型实施例一的爆炸放大结构示意图。Fig. 3 is a schematic diagram of an exploded enlarged structure of
图4是本实用新型实施例二的爆炸结构示意图。Fig. 4 is a schematic diagram of the explosion structure of
以下结合附图及实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
【具体实施方式】【Detailed ways】
实施例一Embodiment one
一种新型电热水装置,如图2和图3所示,包括发热管体5,发热管体5具有一供流体流过的中心通道50,发热管体5的外周壁包覆有电阻薄膜6,发热管体5上电阻薄膜6两端分别设有连通电源的电极片7,电极片7为银电极,通电后所述电阻薄膜6因电能而发热,并对流经所述发热管体5中心通道50内的流体加热;所述发热管体5及其上电阻薄膜6为大直径高功率的发热管体,在发热管体5外围套设有呈扁圆筒状密封结构的冷却外壳8,在冷却外壳8两端分别密封嵌套有便于对发热管体5固定连接的发热管固定件9,分别固定在发热管体5两端的发热管固定件9与冷却外壳8的内腔构成一封闭腔体通道10,发热管体5上的电阻薄膜6外套裹有与封闭腔体通道10隔绝且两端分别嵌套入发热管固定件9中的绝缘管11。在发热管固定件9上还设有便于冷却外壳8内形成的封闭腔体通道10与发热管体5内的中心通道50连通的通孔90;冷却外壳8两端的发热管固定件9上还分别设有便于冷却外壳内形成的封闭腔体通道10与发热管体5内的中心通道50构成贯通流道的上端水流连通件12和下端水流连通件13,在下端水流连通件13上还分别设有通过通孔90与冷却外壳8内的封闭腔体通道10连通的进水接头14和发热管体5内的中心通道50连通的出水接头15。A new type of electric water heating device, as shown in Figure 2 and Figure 3, includes a
继续如图2和图3所示,所述发热管固定件9上与冷却外壳8内的封闭腔体通道10的通孔90为小直径通道孔,与发热管体5内的中心通道50连通的通孔90为等径通道孔。As shown in Figure 2 and Figure 3, the
实施例二Embodiment two
如图4所示,与实施例一唯一不同之处在于,该电热水装置包括有三个发热管体5,每个发热管体5具有一供流体流过的中心通道50,每个发热管体的外周壁包覆有电阻薄膜6,所有发热管体5上电阻薄膜6两端分别设有连通电源的电极片7;在所有发热管体5外围套设有呈密封筒状的冷却外壳8,在冷却外壳8两端分别密封嵌套有便于对三个发热管体固定连接的发热管固定件9,分别固定在三个发热管体5两端的发热管固定件9与冷却外壳8的内腔构成一封闭腔体通道10,每个发热管体5上的电阻薄膜外套裹有与封闭腔体通道10隔绝且两端分别嵌套入发热管固定件9中的绝缘管11,通过三个发热管体5同时对封闭腔体通道10预热后水体加热,提供更大流量的热水,效率更高。As shown in Figure 4, the only difference from
本实用新型的发热管体5两端的发热管固定件9与冷却外壳8的内腔构成一封闭腔体通道(图中未示),以及通过冷却外壳8两端的上端水流连通件12和下端水流连通件13将冷却外壳8内形成的封闭腔体通道(图中未示)与发热管体5内的中心通道50连通,使加热时的冷水先通过冷却外壳8内形成的封闭腔体通道10中,既可以对需要加热的冷水预先加热,又可以达到冷却降温包覆有电阻薄膜6的发热管体5,有效的提高了包覆有电阻薄膜6的发热管体5的加热效率。The heating
以上所述实施例只是为本实用新型的较佳实施例,并非以此限制本实用新型的实施范围,例如发热管体还可以为二个、四个或四个以上;凡依本实用新型之形状、构造及原理所作显而易见的变动,以及其他凡是不脱离本实用新型实质的改动,均应涵盖于本实用新型的保护范围内。The above-described embodiments are only preferred embodiments of the present utility model, and are not intended to limit the scope of implementation of the present utility model. For example, there can be two, four or more heating pipes; Obvious changes made in shape, structure and principle, as well as other changes that do not depart from the essence of the utility model, should be covered within the protection scope of the utility model.
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Cited By (5)
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CN102901206A (en) * | 2012-10-11 | 2013-01-30 | 邹上 | A new type of electric water heater |
CN104214932A (en) * | 2013-05-30 | 2014-12-17 | 宁波金阳光电热科技有限公司 | Water-cooling pre-heating heating body |
WO2015106571A1 (en) * | 2014-01-14 | 2015-07-23 | 宁波金阳光电热科技有限公司 | Pressure type liquid quick heater |
CN108895653A (en) * | 2018-05-21 | 2018-11-27 | 广东汇晶新能源科技有限公司 | Electrothermal film heating pipe and heating element and instant heating type drinking machine including it |
CN109974287A (en) * | 2019-04-26 | 2019-07-05 | 芜湖艾尔达科技有限责任公司 | A small-volume high-efficiency electric heating device with waste heat recovery function |
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2012
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102901206A (en) * | 2012-10-11 | 2013-01-30 | 邹上 | A new type of electric water heater |
CN104214932A (en) * | 2013-05-30 | 2014-12-17 | 宁波金阳光电热科技有限公司 | Water-cooling pre-heating heating body |
CN104214932B (en) * | 2013-05-30 | 2017-11-17 | 宁波金阳光电热科技有限公司 | The pre-heated calandria of water cooling |
WO2015106571A1 (en) * | 2014-01-14 | 2015-07-23 | 宁波金阳光电热科技有限公司 | Pressure type liquid quick heater |
US20160245547A1 (en) * | 2014-01-14 | 2016-08-25 | Ningbo Golden Mountain Foods Tech Co., Ltd | Pressure-type liquid rapid heater |
CN108895653A (en) * | 2018-05-21 | 2018-11-27 | 广东汇晶新能源科技有限公司 | Electrothermal film heating pipe and heating element and instant heating type drinking machine including it |
CN109974287A (en) * | 2019-04-26 | 2019-07-05 | 芜湖艾尔达科技有限责任公司 | A small-volume high-efficiency electric heating device with waste heat recovery function |
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