CN202894180U - Double lifting drive forging manipulator - Google Patents
Double lifting drive forging manipulator Download PDFInfo
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- CN202894180U CN202894180U CN 201220559300 CN201220559300U CN202894180U CN 202894180 U CN202894180 U CN 202894180U CN 201220559300 CN201220559300 CN 201220559300 CN 201220559300 U CN201220559300 U CN 201220559300U CN 202894180 U CN202894180 U CN 202894180U
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Abstract
一种锻造操作机,夹钳与钳杆铰接,钳杆与前悬挂杆和俯仰直线驱动器铰接,俯仰直线驱动器与后滑杆铰接,前协调杆与钳杆固联,前悬挂杆与前协调杆和连接件铰接,连接件和前滑杆铰接,前左右直线驱动器两端固联在前提升臂和前滑杆上,同步连杆与前提升臂和后提升臂铰接,前提升臂和后提升臂分别与机架铰接,前升降直线驱动器与前提升臂和机架铰接,后升降直线驱动器分别与后提升臂和机架铰接,后左右直线驱动器两端固联在同步连杆和后滑杆上,前后直线驱动器与前悬挂杆和后协调杆铰接,后协调杆与机架铰接。本实用新型能实现六自由度锻造操作,且机构采用双提升驱动和刚性同步连杆结构,不仅提高了机构承载能力,还增强了运动稳定性。
A forging manipulator, the tongs are hinged to the clamp rod, the clamp rod is hinged to the front suspension rod and the pitch linear drive, the pitch linear drive is hinged to the rear slide rod, the front coordination rod is fixedly connected to the clamp rod, the front suspension rod is connected to the front coordination rod It is hinged with the connecting piece, the connecting piece is hinged with the front sliding rod, the two ends of the front left and right linear drives are fixedly connected to the front lifting arm and the front sliding rod, the synchronous link is hinged with the front lifting arm and the rear lifting arm, and the front lifting arm and the rear lifting arm are hinged. The arms are respectively hinged with the frame, the front lifting linear drive is hinged with the front lifting arm and the frame, the rear lifting linear drive is hinged with the rear lifting arm and the frame respectively, and the two ends of the rear left and right linear drives are fixedly connected to the synchronous link and the rear sliding rod Above, the front and rear linear drives are hinged to the front suspension rod and the rear coordination rod, and the rear coordination rod is hinged to the frame. The utility model can realize six-degree-of-freedom forging operation, and the mechanism adopts a double lifting drive and a rigid synchronous connecting rod structure, which not only improves the bearing capacity of the mechanism, but also enhances the motion stability.
Description
技术领域 本实用新型涉及一种锻造操作机。 Technical Field The present invention relates to a forging manipulator.
背景技术 锻造操作机是大型锻造压力加工的基本工具之一,是实现锻压生产机械化、自动化的一项设备,与锻压机配合使用。锻造操作机是大型锻造压力加工的基本工具之一,与压力机配合使用。一般来说,锻造操作机需要实现包括钳口夹紧、钳杆旋转、钳杆升降、钳杆俯仰、钳杆横移、钳杆摆动、大车行走等七个锻造操作功能。经检索发现,公开号为CN 101879571 A的中国专利公开了一种同步连杆斜置式锻造操作机提升机构,此机构具有锻造要求的七个运动,但其提升运动时,一对俯仰直线驱动器代替同步连杆起同步作用,但是直线驱动器属于柔性元件,当机构承受偏载时,两个对称的直线驱动器变化不一致,并不能起到同步作用,影响了提升运动。经检索还发现,公开号为CN 102019340 A的中国专利公开了锻造操作机钳杆升降机构,虽然采取了刚性同步连杆结构,但其升降运动只是由一对前升降驱动器推动前提升臂,通过同步连杆带动后提升臂使钳杆后端做升降运动,遇到重载锻件时,刚性同步连杆承载力有限,造成同步连杆变形,甚至会发生断裂严重后果。 Background Art The forging manipulator is one of the basic tools for large-scale forging press processing, and is a piece of equipment to realize the mechanization and automation of forging production, and is used in conjunction with forging presses. The forging manipulator is one of the basic tools for large-scale forging pressure processing, and it is used in conjunction with the press. Generally speaking, the forging manipulator needs to realize seven forging operation functions including jaw clamping, tong bar rotation, tong bar lifting, tong bar pitching, tong bar lateral movement, tong bar swing, and cart travel. After searching, it is found that the Chinese patent with the publication number CN 101879571 A discloses a synchronous connecting rod inclined forging manipulator lifting mechanism. This mechanism has seven movements required by forging, but when it is lifting, a pair of pitching linear drives replace The synchronous connecting rod plays a role of synchronization, but the linear drive is a flexible element. When the mechanism bears an eccentric load, the changes of the two symmetrical linear drives are inconsistent, and they cannot play a synchronous role, which affects the lifting movement. After searching, it is also found that the Chinese patent with the publication number of CN 102019340 A discloses a lifting mechanism for the tong rod of the forging operation machine. The synchronous connecting rod drives the rear lifting arm to make the rear end of the tong rod move up and down. When encountering heavy-duty forgings, the rigid synchronous connecting rod has limited bearing capacity, resulting in deformation of the synchronous connecting rod, and even severe consequences of fracture.
发明内容 本实用新型的目的在于提供一种具有六个自由度的、增强提升驱动力的锻造操作机。本实用新型主要包括夹钳旋转装置、提升装置、俯仰装置、前后缓冲装置及偏移偏转装置。所述夹钳旋转装置包括:钳杆和夹钳;所述提升装置包括:前提升臂、同步连杆、后提升臂、一对前升降直线驱动器、一对连接件、一对前悬挂杆、前协调杆和一对后升降直线驱动器;所述俯仰装置包括:俯仰直线驱动器;所述前后缓冲装置包括:一对前后直线驱动器;所述偏转偏移装置包括:一对前左右直线驱动器、一对后左右直线驱动器、前滑杆和后滑杆。 SUMMARY OF THE INVENTION The purpose of this utility model is to provide a forging manipulator with six degrees of freedom and enhanced lifting driving force. The utility model mainly includes a clamp rotating device, a lifting device, a pitching device, a front and rear buffer device and an offset deflection device. The clamp rotating device includes: a clamp rod and a clamp; the lifting device includes: a front lifting arm, a synchronous link, a rear lifting arm, a pair of front lifting linear drives, a pair of connecting pieces, a pair of front suspension rods, The front coordination rod and a pair of rear lifting linear drives; the pitching device includes: a pitching linear drive; the front and rear buffering devices include: a pair of front and rear linear drives; For rear left and right linear drives, front and rear sliders.
其中,夹钳后端通过转动铰链与钳杆前端连接,该钳杆的后端通过球铰与俯仰直线驱动器一端相连,该俯仰直线驱动器另一端通过转动铰链与后滑杆中部相连,该后滑杆两端分别固联在一对后左右直线驱动器的一端,该一对后左右直线驱动器的另一端分别固联在一对同步连杆的中部,该一对同步连杆的一端通过转动铰链分别与通过铰链与机架相连的前提升臂的一端相连,该一对同步连杆的另一端通过转动铰链分别与后提升臂相连,该后提升臂的一端通过转动铰链与机架相连,该后提升臂的另一端通过转动铰链分别与一对后升降直线驱动器的一端相连,该一对后升降直线驱动器的另一端通过转动铰链分别与机架相连;上述钳杆靠近夹钳的一部位与前协调杆的中部固联,该前协调杆两端通过球铰分别与一对前悬挂杆的一端相连,该一对前悬挂杆的另一端通过转动铰链分别与一对连接件的一端相连,该一对连接件的另一端通过转动铰链分别与前滑杆相连,该前滑杆的两端分别与一对前左右直线驱动器的一端固联,该一对前左右直线驱动器的另一端分别固联在上述前提升臂上,上述前提升臂的另一端通过转动铰链分别与一对前升降直线驱动器的一端相连,该一对前升降直线驱动器的另一端通过转动铰链分别与机架相连;上述一对前悬挂杆的中部通过球铰分别与一对前后直线驱动器一端相连,该一对前后直线驱动器另一端通过球铰分别与后协调杆两端相连,该后协调杆中部通过转动铰链与机架相连。 Among them, the rear end of the clamp is connected to the front end of the clamp rod through a rotating hinge, the rear end of the clamp rod is connected to one end of the pitch linear driver through a ball joint, and the other end of the pitch linear driver is connected to the middle part of the rear sliding rod through a rotating hinge. The two ends of the rod are respectively fixedly connected to one end of a pair of rear left and right linear drivers, and the other ends of the pair of rear left and right linear drivers are respectively fixedly connected to the middle part of a pair of synchronous connecting rods. It is connected with one end of the front lifting arm connected with the frame through a hinge, and the other end of the pair of synchronizing links is respectively connected with the rear lifting arm through a rotating hinge, and one end of the rear lifting arm is connected with the frame through a rotating hinge. The other end of the lifting arm is respectively connected with one end of a pair of rear lifting linear drivers through a rotating hinge, and the other end of the pair of rear lifting linear drivers is respectively connected with the frame through a rotating hinge; The middle part of the coordinating rod is fixedly connected, and the two ends of the front coordinating rod are respectively connected with one end of a pair of front suspension rods through a ball joint, and the other ends of the pair of front suspension rods are respectively connected with one end of a pair of connecting parts through a rotating hinge. The other ends of the pair of connectors are respectively connected to the front sliding rods through rotating hinges. On the above-mentioned front lift arm, the other end of the above-mentioned front lift arm is respectively connected to one end of a pair of front lifting linear drives through a rotating hinge, and the other end of the pair of front lifting linear drives is respectively connected to the frame through a rotating hinge; the above-mentioned one The middle part of the front suspension rod is respectively connected to one end of a pair of front and rear linear drivers through a ball joint, and the other end of the pair of front and rear linear drivers is respectively connected to both ends of the rear coordinating rod through a ball joint, and the middle part of the rear coordinating rod is connected to the frame through a rotating hinge connected.
锻造操作机的升降运动过程:一对前升降直线驱动器和一对后升降直线驱动器同方向、同大小分别推动前提升臂和后提升臂,带动同步连杆、前滑杆、后滑杆做上下同步运动,从而带动连接件、前悬挂杆、前协调杆以及保持定长的俯仰直线驱动器做升降运动,进而带动钳杆做水平升降运动。前后运动过程:大车直接带动锻造操作机整体做前后运动,当大车在加速启动、减速停车以及锻造锻件过程中,通过一对前后直线驱动器的伸缩运动,实现钳杆对前后突变外力进行适应的缓冲运动。俯仰运动过程:俯仰直线驱动器推动钳杆,带动钳杆后端做上下运动,而前悬挂杆与钳杆相连的铰链轴线位置保持不变,从而带动夹钳做俯仰运动。偏移偏转运动过程:首先一对前后直线驱动器保持相同定长,然后当一对前左右直线驱动器和一对后左右直线驱动器驱动方向一致且大小相同时,钳杆带动夹钳做偏移运动;当一对前左右直线驱动器和一对后左右直线驱动器驱动方向相反或者驱动量不同时,钳杆带动夹钳做偏移运动。夹钳旋转过程:通过驱动夹钳后端,使其绕后端铰链轴线做旋转运动。 The lifting movement process of the forging manipulator: a pair of front lifting linear actuators and a pair of rear lifting linear actuators push the front lifting arm and the rear lifting arm respectively in the same direction and size, and drive the synchronous connecting rod, front sliding rod and rear sliding rod to move up and down Synchronous movement, thereby driving the connecting piece, the front suspension rod, the front coordination rod and the fixed-length pitch linear drive to do the lifting movement, and then drive the clamp rod to do the horizontal lifting movement. Front and rear movement process: the cart directly drives the forging manipulator to move forward and backward as a whole. When the cart is accelerating, starting, decelerating and stopping, and forging forgings, a pair of front and rear linear drive telescopic movements enable the clamp rod to adapt to the front and rear abrupt external forces. buffer movement. Pitching motion process: The pitching linear driver pushes the clamp rod, driving the rear end of the clamp rod to move up and down, while the position of the hinge axis connecting the front suspension rod and the clamp rod remains unchanged, thus driving the clamp to do pitching motion. Offset and deflection movement process: firstly, a pair of front and rear linear actuators maintain the same fixed length, and then when a pair of front left and right linear actuators and a pair of rear left and right linear actuators drive in the same direction and have the same size, the clamp rod drives the clamp to perform offset movement; When a pair of front left and right linear drivers and a pair of rear left and right linear drivers have opposite driving directions or different driving amounts, the clamp rod drives the clamp to perform offset movement. Clamp rotation process: by driving the rear end of the clamp to make it rotate around the hinge axis of the rear end.
本实用新型与现有技术相比具有如下优点: Compared with the prior art, the utility model has the following advantages:
1、采用前后双提升驱动结构,增强了提升驱动力,提高了机构整体承载能力。 1. The front and rear double lifting drive structure is adopted, which enhances the driving force of the lifting and improves the overall carrying capacity of the mechanism.
2、采用刚性同步连杆结构,对于机构承受偏载时,仍能稳定准确同步前后运动。 2. The rigid synchronous connecting rod structure is adopted, and when the mechanism is subjected to partial load, it can still move forward and backward stably and accurately.
附图说明 Description of drawings
图1是本实用新型的立体示意图。 Fig. 1 is a perspective view of the utility model.
图中:1-夹钳、2-钳杆、3-前升降直线驱动器、4-前后直线驱动器、5-后协调杆、6-后升降直线驱动器、7-俯仰直线驱动器、8-机架、9-后提升臂、10-后滑杆、11-后左右直线驱动器、12-同步连杆、13-前提升臂、14-前左右直线驱动器、15-连接件、16-前滑杆、17-前悬挂杆、18-前协调杆。 In the figure: 1-clamp, 2-clamp bar, 3-front lift linear drive, 4-front and rear linear drive, 5-rear coordination rod, 6-rear lift linear drive, 7-pitch linear drive, 8-rack, 9-rear lift arm, 10-rear slide bar, 11-rear left and right linear drive, 12-synchronous link, 13-front lift arm, 14-front left and right linear drive, 15-connecting piece, 16-front slide bar, 17 -Front Suspension Rod, 18-Front Coordinator Rod.
具体实施方式 Detailed ways
在图1所示的一种锻造操作机的示意简图中,夹钳1后端通过转动铰链与钳杆2前端连接,该钳杆的后端通过球铰与俯仰直线驱动器7一端相连,该俯仰直线驱动器另一端通过转动铰链与后滑杆10中部相连,该后滑杆两端分别固联在一对后左右直线驱动器11的一端,该一对后左右直线驱动器的另一端分别固联在一对同步连杆12的中部,该一对同步连杆的一端通过转动铰链分别与通过铰链与机架相连的前提升臂13的一端相连,该一对同步连杆的另一端通过转动铰链分别与后提升臂9相连,该后提升臂的一端通过转动铰链与机架8相连,该后提升臂的另一端通过转动铰链分别与一对后升降直线驱动器6的一端相连,该一对后升降直线驱动器的另一端通过转动铰链分别与机架相连;上述钳杆靠近夹钳的一部位与前协调杆18的中部固联,该前协调杆两端通过球铰分别与一对前悬挂杆17的一端相连,该一对前悬挂杆的另一端通过转动铰链分别与一对连接件15的一端相连,该一对连接件的另一端通过转动铰链分别与前滑杆16相连,该前滑杆的两端分别与一对前左右直线驱动器14的一端固联,该一对前左右直线驱动器的另一端分别固联在上述前提升臂上,上述前提升臂的另一端通过转动铰链分别与一对前升降直线驱动器3的一端相连,该一对前升降直线驱动器的另一端通过转动铰链分别与机架相连;上述一对前悬挂杆的中部通过球铰分别与一对前后直线驱动器4一端相连,该一对前后直线驱动器另一端通过球铰分别与后协调杆5两端相连,该后协调杆中部通过转动铰链与机架相连。
In the schematic diagram of a forging manipulator shown in Figure 1, the rear end of the tongs 1 is connected to the front end of the
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102921869A (en) * | 2012-10-30 | 2013-02-13 | 燕山大学 | Double-lift driven forging manipulator |
| CN103537605B (en) * | 2013-09-23 | 2015-07-22 | 燕山大学 | Parallel connecting rod type forging manipulator lifting mechanism with two pitching linear drivers |
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2012
- 2012-10-30 CN CN 201220559300 patent/CN202894180U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102921869A (en) * | 2012-10-30 | 2013-02-13 | 燕山大学 | Double-lift driven forging manipulator |
| CN102921869B (en) * | 2012-10-30 | 2015-04-08 | 燕山大学 | Double-lift driven forging manipulator |
| CN103537605B (en) * | 2013-09-23 | 2015-07-22 | 燕山大学 | Parallel connecting rod type forging manipulator lifting mechanism with two pitching linear drivers |
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