CN202880483U - Special belt feeder for friction materials - Google Patents

Special belt feeder for friction materials Download PDF

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Publication number
CN202880483U
CN202880483U CN2012205964620U CN201220596462U CN202880483U CN 202880483 U CN202880483 U CN 202880483U CN 2012205964620 U CN2012205964620 U CN 2012205964620U CN 201220596462 U CN201220596462 U CN 201220596462U CN 202880483 U CN202880483 U CN 202880483U
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shaft
cylinder
flashboard
wheel
driving wheel
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于力革
朱建鸿
苏雄
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Jiangnan University
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Abstract

本实用新型涉及一种皮带式喂料机,尤其是针对摩擦材料,具体地说是用于物料的输送的皮带式喂料机,属于喂料机技术领域。摩擦材料专用皮带式喂料机,包括螺杆套、螺杆、上闸板、气缸、下闸板、主动轴、从动轴、传动皮带、主动轮、从动轮、变频电机和蜗轮蜗杆减速机,上闸板位于进料口内。下闸板位于出料口中。主动轴和从动轴通过两端的轴承安装在机体内,主动轴上安装主动轮,从动轴上安装从动轮。主动轮和从动轮通过传动皮带连接。主动轴一端通过联轴器连接蜗轮蜗杆减速机,蜗轮蜗杆减速机和变频电机连接。本实用新型结构简单、紧凑,合理,拆装方便;送料准确、高效,使用稳定,提高了生产效率,降低劳动强度;粉尘不会溢散,避免对环境造成污染。

Figure 201220596462

The utility model relates to a belt-type feeder, especially for friction materials, specifically a belt-type feeder used for conveying materials, and belongs to the technical field of feeders. Special belt feeder for friction materials, including screw sleeve, screw, upper gate, cylinder, lower gate, driving shaft, driven shaft, transmission belt, driving wheel, driven wheel, frequency conversion motor and worm gear reducer, upper The gate is located in the feed port. The lower gate is located in the discharge port. The driving shaft and the driven shaft are installed in the body through the bearings at both ends, the driving wheel is installed on the driving shaft, and the driven wheel is installed on the driven shaft. The driving wheel and the driven wheel are connected by a transmission belt. One end of the drive shaft is connected to the worm gear reducer through a coupling, and the worm gear reducer is connected to the frequency conversion motor. The utility model has a simple, compact and reasonable structure, and is convenient for disassembly and assembly; the feeding is accurate and efficient, and the use is stable, which improves the production efficiency and reduces the labor intensity; the dust will not overflow and avoid pollution to the environment.

Figure 201220596462

Description

摩擦材料专用皮带式喂料机Special belt feeder for friction material

技术领域 technical field

本实用新型涉及一种皮带式喂料机,尤其是针对摩擦材料,具体地说是用于物料的输送的,属于喂料机技术领域。 The utility model relates to a belt-type feeder, especially for friction materials, specifically for conveying materials, and belongs to the technical field of feeders.

背景技术 Background technique

在冶金行业、汽车行业等制造业的生产过程中,产品的配方和称重对其质量起着决定性的作用。在其配方中一般包含多种材料,且材料的特性差别很大。有的材料黏附性较高,有的材料容易飞扬,有的材料为纤维状,有的材料为颗粒状。目前,生产活动中的投料送料都是靠工人手工操作,劳动强度大,生产效率低,精度得不到保证,产量满足不了市场需求。 In the production process of metallurgical industry, automobile industry and other manufacturing industries, the formulation and weighing of products play a decisive role in their quality. It generally contains a variety of materials in its formulation, and the characteristics of the materials vary greatly. Some materials have high adhesion, some materials are easy to fly, some materials are fibrous, and some materials are granular. At present, the feeding and feeding in production activities are all manually operated by workers, which is labor-intensive, low production efficiency, accuracy cannot be guaranteed, and output cannot meet market demand.

分析其原因,不严格按科学配方生产和人为的因素是制约生产发展的关键。因此对配料要求准确,去除人为干扰因素,以保证后续加工产品的品质。操作人员在称重取料过程中具有很大的随意性和不确定性,称重也容易产生误差,最终影响产品的质量,而且污染严重,影响操作员的身体健康。 Analyzing the reasons, not strictly following the scientific formula production and man-made factors are the key to restricting the development of production. Therefore, the ingredients are required to be accurate, and human interference factors are removed to ensure the quality of subsequent processed products. Operators have a lot of randomness and uncertainty in the process of weighing and retrieving materials, and the weighing is also prone to errors, which will eventually affect the quality of the product, and the pollution is serious, affecting the health of the operator.

发明内容 Contents of the invention

本实用新型的目的在于克服上述不足之处,从而提供一种摩擦材料专用皮带式喂料机,送料准确、高效,使用稳定,提高了生产效率,降低劳动强度。 The purpose of this utility model is to overcome the above disadvantages, thereby providing a special belt feeder for friction materials, which is accurate, efficient, stable in use, improves production efficiency, and reduces labor intensity.

按照本实用新型提供的技术方案,摩擦材料专用皮带式喂料机包括机体、进料口和出料口,机体上端设有进料口,机体下端设有出料口,其特征是:还包括螺杆套、螺杆、上闸板、气缸、下闸板、主动轴、从动轴、传动皮带、主动轮、从动轮、变频电机和蜗轮蜗杆减速机,进料口侧面固定螺杆套,螺杆套内安装螺杆。所述螺杆左端连接上闸板,上闸板位于进料口内。出料口侧面固定气缸,气缸内的活塞杆前端连接下闸板,下闸板位于出料口中。主动轴和从动轴通过两端的轴承安装在机体内,主动轴上安装主动轮,从动轴上安装从动轮。所述主动轮和从动轮通过传动皮带连接。所述主动轴一端通过联轴器连接蜗轮蜗杆减速机,蜗轮蜗杆减速机和变频电机连接。 According to the technical solution provided by the utility model, the special belt feeder for friction materials includes a body, a material inlet and a material outlet, the upper end of the body is provided with a material inlet, and the lower end of the body is provided with a material outlet. It is characterized in that: it also includes Screw sleeve, screw, upper ram, cylinder, lower ram, driving shaft, driven shaft, transmission belt, driving wheel, driven wheel, frequency conversion motor and worm gear reducer, fixed screw sleeve on the side of the feed port, inside the screw sleeve Install the screw. The left end of the screw rod is connected to the upper ram, and the upper ram is located in the feeding port. A cylinder is fixed on the side of the discharge port, and the front end of the piston rod in the cylinder is connected to the lower gate, which is located in the discharge port. The driving shaft and the driven shaft are installed in the body through the bearings at both ends, the driving wheel is installed on the driving shaft, and the driven wheel is installed on the driven shaft. The driving wheel and the driven wheel are connected by a transmission belt. One end of the drive shaft is connected to the worm gear reducer through a coupling, and the worm gear reducer is connected to the variable frequency motor.

所述螺杆右端连接手柄。 The right end of the screw rod is connected with a handle.

所述下闸板由气缸控制开启和闭合。 The opening and closing of the lower gate is controlled by a cylinder.

本实用新型与已有技术相比具有以下优点: Compared with the prior art, the utility model has the following advantages:

本实用新型结构简单、紧凑,合理,拆装方便;送料准确、高效,使用稳定,提高了生产效率,降低劳动强度;粉尘不会溢散,避免对环境造成污染。 The utility model has simple, compact and reasonable structure, convenient disassembly and assembly; accurate and efficient feeding, stable use, improved production efficiency, and reduced labor intensity; dust will not overflow and avoid pollution to the environment.

附图说明 Description of drawings

图1为本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.

附图标记说明:1-机体、2-进料口、3-螺杆套、4-螺杆、5-手柄、6-上闸板、7-出料口、8-气缸、9-下闸板、10-主动轴、11-从动轴、12-传动皮带、13-主动轮、14-从动轮。 Description of reference signs: 1-body, 2-feed inlet, 3-screw sleeve, 4-screw, 5-handle, 6-upper gate, 7-outlet, 8-cylinder, 9-lower gate, 10-driving shaft, 11-driven shaft, 12-transmission belt, 13-driving wheel, 14-driven wheel.

具体实施方式 Detailed ways

下面本实用新型将结合附图中的实施例作进一步描述: Below the utility model will be further described in conjunction with the embodiment in the accompanying drawing:

如图1所示,本实用新型主要包括机体1、进料口2、螺杆套3、螺杆4、上闸板6、出料口7、气缸8、下闸板9、主动轴10、从动轴11、传动皮带12、主动轮13、从动轮14、变频电机和蜗轮蜗杆减速机。 As shown in Figure 1, the utility model mainly includes a body 1, a feed port 2, a screw sleeve 3, a screw 4, an upper gate 6, a discharge port 7, a cylinder 8, a lower gate 9, a driving shaft 10, a driven Shaft 11, driving belt 12, driving wheel 13, driven wheel 14, variable frequency motor and worm gear reducer.

机体1上端设有进料口2,进料口2侧面固定螺杆套3,螺杆套3内安装螺杆4。所述螺杆4左端连接上闸板6,右端连接手柄5。所述上闸板6位于进料口2内。 The upper end of the body 1 is provided with a feed port 2, the side of the feed port 2 is fixed with a screw cover 3, and a screw 4 is installed in the screw cover 3. The left end of the screw rod 4 is connected with the upper flashboard 6 , and the right end is connected with the handle 5 . The upper gate 6 is located in the feed port 2 .

机体1下端设有出料口7,出料口7侧面固定气缸8,气缸8内的活塞杆前端连接下闸板9,下闸板9位于出料口7中。所述下闸板9由气缸8控制开启和闭合。 Body 1 lower end is provided with discharge port 7, and cylinder 8 is fixed on the side of discharge port 7, and the piston rod front end in cylinder 8 is connected with lower flashboard 9, and lower flashboard 9 is positioned at discharge port 7. The opening and closing of the lower gate 9 is controlled by the cylinder 8 .

主动轴10和从动轴11通过两端的轴承安装在机体1内,主动轴10上安装主动轮13,从动轴11上安装从动轮14。主动轮13和从动轮14通过传动皮带12连接。 The driving shaft 10 and the driven shaft 11 are installed in the body 1 by the bearings at both ends, the driving wheel 13 is installed on the driving shaft 10, and the driven wheel 14 is installed on the driven shaft 11. The driving wheel 13 and the driven wheel 14 are connected by a transmission belt 12 .

所述主动轴10一端通过联轴器连接蜗轮蜗杆减速机,蜗轮蜗杆减速机和变频电机连接。 One end of the drive shaft 10 is connected to the worm gear reducer through a coupling, and the worm gear reducer is connected to the variable frequency motor.

本实用新型采用变频电机带动蜗轮蜗杆减速机转动,轮蜗杆减速机带动主动轴上10的主动轮13转动,主动轮13通过传动皮带12带动从动轮14转动。物料通过进料口2进入机体1内,通过传动皮带12送到出料口7。进料口2上设置的上闸板6能够控制进料量的大小,上闸板6通过人工手动控制手柄5来调节。出料口7设置的下闸板9能够控制出料口7的关闭,下闸板9由气缸8控制。本实用新型结构简单、紧凑,合理,拆装方便;送料准确、高效,使用稳定,提高了生产效率,降低劳动强度;粉尘不会溢散,避免对环境造成污染。 The utility model adopts the frequency conversion motor to drive the worm gear reducer to rotate, and the wheel-worm reducer drives the driving wheel 13 of 10 on the driving shaft to rotate, and the driving wheel 13 drives the driven wheel 14 to rotate through the transmission belt 12. The material enters the machine body 1 through the feed port 2 and is sent to the discharge port 7 through the transmission belt 12 . The upper flashboard 6 provided on the feed port 2 can control the size of the feeding amount, and the upper flashboard 6 is adjusted by manually controlling the handle 5 . The lower shutter 9 provided at the discharge port 7 can control the closing of the discharge port 7 , and the lower shutter 9 is controlled by the cylinder 8 . The utility model has simple, compact and reasonable structure, convenient disassembly and assembly; accurate and efficient feeding, stable use, improved production efficiency, and reduced labor intensity; dust will not overflow and avoid pollution to the environment.

Claims (3)

1. friction material Special belt formula feeding machine, comprise body (1), inlet point (2) and discharging opening (7), body (1) upper end is provided with inlet point (2), body (1) lower end is provided with discharging opening (7), it is characterized in that: also comprise screw sleeve (3), screw rod (4), upper flashboard (6), cylinder (8), lower flashboard (9), imput shaft (10), driven shaft (11), drive belt (12), driving wheel (13), flower wheel (14), variable-frequency motor and worm-gear speed reducer, screw rod (4) is installed in inlet point (2) the side standing screw cover (3), screw sleeve (3); Described screw rod (4) left end connects upper flashboard (6), and upper flashboard (6) is positioned at inlet point (2); Discharging opening (7) side is cylinder (8) fixedly, and the piston rod front end in the cylinder (8) connects lower flashboard (9), and lower flashboard (9) is arranged in discharging opening (7); Imput shaft (10) and driven shaft (11) are installed in the body (1) by the bearing at two ends, the upper driving wheel (13) of installing of imput shaft (10), the upper flower wheel (14) of installing of driven shaft (11); Described driving wheel (13) is connected 14 with flower wheel) connect by drive belt (12); Described imput shaft (10) one ends connect worm-gear speed reducer by coupler, and worm-gear speed reducer is connected with variable-frequency motor.
2. friction material Special belt formula feeding machine as claimed in claim 1 is characterized in that: described screw rod (4) right-hand member connecting handle (5).
3. friction material Special belt formula feeding machine as claimed in claim 1 is characterized in that: described lower flashboard (9) is by cylinder (8) control opening and closing.
CN2012205964620U 2012-11-13 2012-11-13 Special belt feeder for friction materials Expired - Fee Related CN202880483U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104495420A (en) * 2014-12-12 2015-04-08 泰山体育产业集团有限公司 Training wrestling dummy filler
CN108147069A (en) * 2017-12-21 2018-06-12 常州工学院 Feed supplementing device based on double-row type motor-worm and gear-belt wheel transmission

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104495420A (en) * 2014-12-12 2015-04-08 泰山体育产业集团有限公司 Training wrestling dummy filler
CN108147069A (en) * 2017-12-21 2018-06-12 常州工学院 Feed supplementing device based on double-row type motor-worm and gear-belt wheel transmission

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Granted publication date: 20130417

Termination date: 20161113