CN202879829U - Arrangement device and arrangement and packaging production line of bread - Google Patents

Arrangement device and arrangement and packaging production line of bread Download PDF

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Publication number
CN202879829U
CN202879829U CN 201220513352 CN201220513352U CN202879829U CN 202879829 U CN202879829 U CN 202879829U CN 201220513352 CN201220513352 CN 201220513352 CN 201220513352 U CN201220513352 U CN 201220513352U CN 202879829 U CN202879829 U CN 202879829U
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China
Prior art keywords
bread
arrangement
rotary table
machine
output
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Expired - Fee Related
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CN 201220513352
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Chinese (zh)
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曹保卫
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曹保卫
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Priority to CN 201220513352 priority Critical patent/CN202879829U/en
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Abstract

The utility model discloses an arrangement device and an arrangement and packaging production line of bread. The arrangement device of the bread comprises an inputting and transporting machine, a round arrangement machine, an outputting and transporting machine and an arrangement control system. The inputting and transporting machine comprises a material feeding end, a material discharge end and a conveying belt device arranged between the material feeding end and the material discharge end. The inputting and transporting machine comprises a material receiving end, a material transporting end and a transporting guide groove arranged between the material receiving end and the material transporting end. The material discharge end is arranged above an inner rotary plate, the material receiving end is connected with an outlet of the materials, the arrangement control system comprises a central processing unit and sensors which are arranged on transporting rotary components and used for monitoring transporting situations of the bread, the sensors transports captured transporting signals of the bread to the central processing unit, and therefore speed of each drive device can be controlled independently. The arrangement device of the bread is simple in structure, compact in design, and small in occupied area. The utility model further provides an arrangement and packaging production line of the bread.

Description

Bread arrangement collating unit and bread arrangement collated package manufacturing line
Technical field
The utility model relates to the food packing machine field, relates in particular to a kind of device of bread being packed the prefinishing arrangement in the packaging process of bread.
Background technology
The manufacturing process of bread is after will adding the stirring of flour process and face of different batchings and various additives, again through artificial or bread automatic moulding machine moulding or with after filling, the cutting, by fermentation, baking, cooling and sterilization, then carry out single automatic packaging, the operations such as vanning or pack are finished.At the automatic packaging process of single bread, be divided into the automatic manner of packing of artificial hand movable pendulum material and automatically manage the material manner of packing.For above-mentioned automatic reason material manner of packing, that bread is poured on electromagnetic shaker or the load-transfer device by artificial or mechanical system, pass through again the multistage differential load-transfer device with guide plate, bread is arranged in column direction, form corresponding row according to wrapping machine quantity in the subsequent handling, in this process, because the combined action of velocity contrast and the different resistances of baffle plate, the arc surface of bread under meeting automatically translate into above, with the regular formation of mixed and disorderly fitfull bread arrangement for arranging by row, last bread enters in single file successively each automatic packaging machine and carries out the individual packaging operation in this way.Arrangement arrangement mode before the collation package of above-mentioned existing opposite needs multistage band conveyor and baffle plate with velocity contrast, and floor area is large, and the easy abrasion sideslip of belt is difficult to carry out hygienic cleaning.
Adopt artificial batch turning (button dish) mode, although added the quantity that is fed forward of the next even bread of electromagnetic shaker, still have no idea to make the bread quantity of carrying in the unit time even.Even adopted bales catch dish (falling to coil) device, can not guarantee that also bread can evenly be split on the whole width load-transfer device, thereby cause through after the distribution of baffle plate guiding, the quantity that has between the multiple row is many, the situation that the quantity that has is few, and also sometimes many in same row, sometimes few, do not accomplish evenly to carry bread.Because the existence of this phenomenon, the bread quantity that causes the many covers automatic packaging machine in the subsequent handling to have is many, the bread quantity that has is few, for same set of wrapping machine, the bread that enters also can be a little while many, a little while few, automatic packaging machine will be unnecessary discharge when bread is many, need to take time out to standby when few, wait for and restart wrapping machine when sending bread here again after the back arrangement is arranged, if often frequent standby starts, will cause the boiling hot wrinkle of packaging seal or the not firm phenomenon of envelope to produce, this has just affected the packaging quality of product.If reduce standby and the number of starts of wrapping machine, just needing increases the bread that staff is added some, and this has just increased human cost.In addition, the problems referred to above also can increase the secondary pollution chance of bread, can cause the qualification rate of product to descend.
Summary of the invention
The utility model embodiment provides a kind of bread arrangement collating unit, and this bread is put collating unit compact conformation in order, floor area is little, is easy to carry out hygienic cleaning, and can improves packaging efficiency, reduces packing cost.
Described bread arrangement collating unit comprises machine for input and output, round collator, output conveyer and arrangement arrangement control system, described machine for input and output comprises feed end, discharge end and is arranged on belting between described feed end and the discharge end that this belting is provided with independent Power Drive Unit; Described round collator comprises outer rotary table and is arranged on inner rotary table and the material export mouth of described outer rotary table inboard that this outer rotary table utilizes different Power Drive Units to drive respectively from inner rotary table; Described output conveyer comprise material receiving end, feeding end and be arranged on described material receiving end and the feeding end between the transmission guide groove, this transmits the gradable setting of guide groove, every grade arranges respectively Power Drive Unit; Described discharge end is arranged on the top of described inner rotary table so that the bread of discharging from this discharge end can drop on the described inner rotary table, and described material receiving end is connected so that bread exports to described output conveyer from described round collator with described material export mouth.Described arrangement arrangement control system comprises central process unit and is arranged on respectively carries the sensor that is used for monitoring bread conveying situation on the rotatable parts, thereby described sensor is passed to the speed that central process unit can be controlled separately respectively each actuating device with the bread conveying signal of seizure.
The outer rotary table of above-mentioned round collator and inner rotary table are rotating Vortex, rotating speed can be regulated respectively, inner rotary table is that the truncated cone shape that upwards arranges of the vertex of a cone and the rotation axis of this frustum of a cone become 80 ° to 87 ° angle with the outer rotary table plane, the edge highest point of described inner rotary table equals or a little more than outer rotary table, so that the bread in the inner rotary table can be conveyed into outer rotary table by centnifugal force.
The angle on the rotation axis of the above-mentioned frustum of a cone and outer rotary table plane is preferably 83.5 °, arranges in this angle in the situation of inner rotary table, and the effect that inner rotary table is put adjustment in order to material wherein is best.
Described round collator also comprises and is arranged on the screening catch that can carry out height adjustment on the described outer rotary table.The setting principle of this screening catch height is only to hold a loaf of bread to pass through, and so just the bread that stacks or arc surface bread is below kept off into inner rotary table and rearranging, and all the other satisfactory bread pass through outer rotary table.
Described round collator also comprises being arranged on and can carry out the spacing back-up ring that the position is adjusted on the described outer rotary table.This back-up ring has been decided one in the outer rotary table upper limit and has only been held the passage that single bread bar shaped is passed through, and has avoided the side-by-side situation of two or more bread to produce.
Described screening catch is installed in the inboard of described spacing back-up ring.
To further being improved to of technique scheme: described machine for input and output comprises machine for input and output one and the machine for input and output two that is connected with this machine for input and output one, and described machine for input and output one can be distinguished speed governing with the belt conveyor on the machine for input and output two.This kind setting can better be controlled the quantity to inner rotary table input face bag.
The bread that the included sensor of described arrangement arrangement control system is respectively applied to monitor on described machine for input and output one, machine for input and output two, outer rotary table, inner rotary table and the transmission guide groove at different levels is supplied with situation in the conveying of each part mentioned above, during work, described sensor feeds back to central process unit with pilot signal, calculating through central process unit, the bread that monitors for the different sensors respectively situation of carrying is sent instruction to the Power Drive Unit of correspondence, reaches the purpose that bread is arranged in even arrangement to control its actuating speed.The corresponding Power Drive Unit of the above sensor is the actuating device of a upper process components of this sensor institute monitor portion, for example, the corresponding actuating device that drives machine for input and output one of the sensor of bread on the monitoring machine for input and output two, the corresponding actuating device that drives machine for input and output two of the sensor of bread on the monitoring outer rotary table, the corresponding actuating device that drives outer rotary table of the sensor of bread on the monitoring inner rotary table, the like.This of control system kind of setting can reach following effect: when the Sensor monitoring of bread to the bread that is arranged in the transmission guide groove stacking or excessive clearance occurs on the monitoring transmission guide groove, this signal can be passed to central process unit, the actuating device that central process unit is then controlled outer rotary table slows down or increases rotative speed so that the bread that is transported in the transmission guide groove reaches the uniform purpose of spacing; Equally, the Sensor monitoring of monitoring on the outer rotary table is to being positioned at the excessive or quantity of bread quantity on the outer rotary table when very few, this signal can be passed to central process unit, the actuating device that central process unit is then controlled inner rotary table slows down or increases rotative speed so that the bread that is transported on the outer rotary table reaches the uniform purpose of spacing; In like manner, the sensor of bread can control to adjust the actuating speed of the actuating device of machine for input and output one on the monitoring inner rotary table, and the facilities of other sensors can by that analogy, not repeat them here.
Described bread arrangement collating unit is simple in structure, compact to design, and floor area is little, is easy to carry out hygienic cleaning, can improve packaging efficiency, reduces cost of product.
The utility model also provides a kind of bread arrangement collated package manufacturing line, and this manufacturing line comprises described bread arrangement collating unit and the automatic packaging machine that is connected with the feeding end of this bread arrangement collating unit.To put the bread input automatic packaging machine that collating unit arrangement arranges in order by bread and carry out packaging operation.
The utility model also provides a kind of method of utilizing above-mentioned bread arrangement collated package manufacturing line that bread is packed, the method can automatically be arranged as uniform row with the bread arrangement and pack, reduced the staff on the baling line, simultaneously also reduce the chance that product is secondary polluted, when enhancing productivity, also improved the qualification rate of product.
The method of described bread packing comprises the steps:
The first step is inputted finished product bread to be packaged through described feed end;
Second step starts described belting, described finished product bread is delivered to discharge end, and is input to described inner rotary table through this discharge end;
In the 3rd step, by the rotation of described inner rotary table, utilize centnifugal force that bread is served outer rotary table successively;
The 4th step, rotation by outer rotary table, utilize described spacing back-up ring that bread arrangement is bar shaped successively end to end arrangement, recycling screening catch separates outer rotary table with the arc surface bread of placing and the bread that stacks downwards, makes it fall into inner rotary table and carries out next time arrangement arrangement;
The 5th step, will input described transmission guide groove through material export mouth and described material receiving end by the bread that the arrangement of the 4th step arranges, through the transmission of this transmission guide groove described bread is inputted described automatic packaging machine through described feeding end;
In the 6th step, utilize described automatic packaging machine to carry out packaging operation to putting the bread that arranges in order.
Scheme to the further improvements in methods of above-mentioned bread packing is: the belt conveyor in the above-mentioned second step is set to classification to the conveying of bread and carries, and the speed of belt conveyor all can be regulated in every grade of conveying.In addition, also the transmission guide groove in above-mentioned the 5th step can be made as two-stage or multistage transmission, every grade provides power by independent actuating device respectively.
Using the method for described bread packing can be required arrangement mode with bread to be packaged packing prefinishing well, has reduced workman's labour intensity on the baling line, has improved packing of product quality.
What need to describe is that output conveyer as herein described also is commonly called " automatically arranging machine " in this area.
Description of drawings
Fig. 1 is the embodiment schematic perspective view according to a kind of bread arrangement collating unit of the present utility model;
Fig. 2 is the embodiment schematic perspective view according to a kind of bread arrangement collated package manufacturing line of the present utility model;
Fig. 3 is for utilizing a kind of bread arrangement collated package manufacturing line to carry out the schematic perspective view of the method for bread packing according to the utility model.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing the utility model is described in further detail.
As shown in Figure 1, a kind of bread arrangement collating unit comprises machine for input and output 1, round collator 2, output conveyer 3 and arrangement arrangement control system (not shown), described machine for input and output 1 comprises feed end 11, discharge end 12 and is arranged on belting 13 between described feed end 11 and the discharge end 12 that this belting 13 is provided with independent motor; Described round collator 2 comprises outer rotary table 21 and is arranged on inner rotary table 22 and the material export mouth 23 of described outer rotary table 21 inboards that this outer rotary table 21 utilizes different motors to drive respectively from inner rotary table 22; Described output conveyer 3 is an automatic arranging machine, comprises material receiving end 31, feeding end 32 and is arranged on transmission guide groove 33 between described material receiving end 31 and the feeding end 32, and this transmits guide groove 33 gradable settings, and every grade arranges respectively corresponding motor; Described discharge end 12 is arranged on the top of described inner rotary table 22 so that the bread of discharging from this discharge end 12 can drop on the described inner rotary table 22, and described material receiving end 31 is connected with described material export mouth 23 so that bread exports to described output conveyer 3 from described round collator 2.Described arrangement arrangement control system comprises central process unit and is arranged on respectively carries the sensor that is used for monitoring bread conveying situation on the rotatable parts, described each sensor carries signal to pass to central process unit in the bread that catches, central process unit is controlled respectively the speed of each actuating device individually, reaches to make the uniform effect of bread spacing of carrying of putting in order.
Outer rotary table 21 and the inner rotary table 22 of above-mentioned round collator 2 are rotating Vortex, rotating speed can be regulated respectively, the truncated cone shape that inner rotary table 22 arranges for the vertex of a cone makes progress and the rotation axis of this frustum of a cone become 83.5 ° angle with the outer rotary table plane, and the edge highest point of described inner rotary table 22 flushes with outer rotary table 21.
Described round collator 2 also comprises and is arranged on the screening catch 24 that can carry out height adjustment on the described outer rotary table 21.The setting principle of this screening catch 24 height is only to hold a loaf of bread to pass through, and so just the bread that stacks or arc surface bread is below kept off into inner rotary table 22 and rearranging, and all the other satisfactory bread pass through outer rotary table 21.
Described round collator 2 also comprises being arranged on and can carry out the spacing back-up ring 25 that the position is adjusted on the described outer rotary table 21.This spacing back-up ring 25 defines one at outer rotary table 21 and only holds the passage that single bread bar shaped is passed through, and has avoided the side-by-side situation of two or more bread to produce.
Described screening catch 24 is installed in the inboard of described spacing back-up ring 25.
Described machine for input and output 1 comprise machine for input and output 1 with this machine for input and output one 14 machine for input and output that are connected 2 15 mutually, the belt conveyor on described machine for input and output 1 and the machine for input and output 2 15 can be distinguished speed governing.This kind setting can better be controlled the quantity to inner rotary table 22 input bread.
The example that is similar to above-described embodiment also has the rotation axis of the described frustum of a cone to become 80 ° angle with the outer rotary table plane, the situation that remainder is identical.
The rotation axis that also has the described frustum of a cone and outer rotary table plane become 87 ° angle and the identical embodiment of remainder.
The utility model also provides another embodiment, and as shown in Figure 2, a kind of bread arrangement collated package manufacturing line, this manufacturing line comprise described bread arrangement collating unit 100 and the automatic packaging machine 200 that is connected with the feeding end 32 of this bread arrangement collating unit 100.To put the bread input automatic packaging machine 200 that collating unit 100 arrangement arranges in order by bread and carry out packaging operation.
The utility model also provides another embodiment, as shown in Figure 3, a kind of method of utilizing above-mentioned bread arrangement collated package manufacturing line that bread is packed, the method comprises the steps:
The first step is inputted finished product bread 300 to be packaged through described feed end 11;
Second step starts described belting 13, and described finished product bread 300 is delivered to discharge end 12, and is input to described inner rotary table 22 through this discharge end 12;
In the 3rd step, by the rotation of described inner rotary table 22, utilize centnifugal force that bread 300 is served outer rotary table 21 successively;
The 4th step, rotation by outer rotary table 21, utilize described spacing back-up ring 25 that bread 300 arrangement is bar shaped successively end to end arrangement, recycling screening catch 24 separates outer rotary table 21 with the arc surface bread of placing and the bread that stacks downwards, makes it fall into inner rotary table 22 and carries out next time arrangement arrangement;
The 5th step, will put the bread 300 that arranges in order by the 4th step and input described transmission guide groove 33 through material export mouth 23 and described material receiving end 31, through this transmission that transmits guide groove 33 described bread is inputted described automatic packaging machine 200 through described feeding end 32;
In the 6th step, utilize 200 pairs of described automatic packaging machines to put the bread that arranges in order and carry out packaging operation.
Be further improvement to the embodiment of the method for above-mentioned bread packing according to another embodiment of the present utility model, the conveying of the 13 pairs of bread of belting in its above-mentioned second step is set to classification and carries, and the speed of belt conveyor all can be regulated in every grade of conveying.In addition, the transmission guide groove 33 in above-mentioned the 5th step is made as two-stage or multistage transmission, every grade provides power by independent actuating device respectively.All the other each steps are identical with a upper embodiment, do not repeat them here.
The above is preferred implementation of the present utility model; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also are considered as protection domain of the present utility model.

Claims (8)

1. bread arrangement collating unit comprises that machine for input and output, round collator, output conveyer arrange control system with arrangement, and described machine for input and output comprises feed end, discharge end and is arranged on belting between described feed end and the discharge end; Described round collator comprises outer rotary table and is arranged on inner rotary table and the material export mouth of described outer rotary table inboard; Described output conveyer comprise material receiving end, feeding end and be arranged on described material receiving end and the feeding end between the transmission guide groove; Described discharge end is arranged on the top of described inner rotary table, described material receiving end is connected with described material export mouth, described arrangement arrangement control system comprises central process unit and is arranged on respectively carries the sensor that is used for monitoring bread conveying situation on the rotatable parts, thereby described sensor is passed to the speed that central process unit can be controlled separately respectively each actuating device with the bread conveying signal of seizure.
2. bread according to claim 1 is put collating unit in order, it is characterized in that: the outer rotary table of described round collator and the rotating speed of inner rotary table can be regulated respectively, inner rotary table is that the truncated cone shape that upwards arranges of the vertex of a cone and the rotation axis of this frustum of a cone become 80 ° to 87 ° angle with the outer rotary table plane, and the edge highest point of described inner rotary table equals or a little more than outer rotary table.
3. bread according to claim 2 is put collating unit in order, and it is characterized in that: described angle is 83.5 °.
4. bread according to claim 3 arrangement collating unit is characterized in that: described round collator also comprises and is arranged on the screening catch that can carry out height adjustment on the described outer rotary table.
5. bread according to claim 4 arrangement collating unit is characterized in that: described round collator also comprises being arranged on and can carry out the spacing back-up ring that the position is adjusted on the described outer rotary table.
6. bread according to claim 5 is put collating unit in order, and it is characterized in that: described screening catch is installed in the inboard of described spacing back-up ring.
7. bread according to claim 1 is put collating unit in order, it is characterized in that: described machine for input and output comprises machine for input and output one and the machine for input and output two that is connected with this machine for input and output one, and described machine for input and output one can be distinguished speed governing with the belt conveyor on the machine for input and output two.
8. a bread arrangement collated package manufacturing line is characterized in that: comprise such as the described bread arrangement of claim 1-7 collating unit reaching the automatic packaging machine that is connected with the feeding end of this bread arrangement collating unit.
CN 201220513352 2012-09-29 2012-09-29 Arrangement device and arrangement and packaging production line of bread Expired - Fee Related CN202879829U (en)

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CN 201220513352 CN202879829U (en) 2012-09-29 2012-09-29 Arrangement device and arrangement and packaging production line of bread

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220513352 CN202879829U (en) 2012-09-29 2012-09-29 Arrangement device and arrangement and packaging production line of bread

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102849256A (en) * 2012-09-29 2013-01-02 曹保卫 Bread arranging device and bread packaging method
CN103863611A (en) * 2014-03-28 2014-06-18 浙江金鸿食品机械有限公司 Material arrangement machine with inclined tray

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102849256A (en) * 2012-09-29 2013-01-02 曹保卫 Bread arranging device and bread packaging method
CN102849256B (en) * 2012-09-29 2015-01-07 曹保卫 Bread arranging device and bread packaging method
CN103863611A (en) * 2014-03-28 2014-06-18 浙江金鸿食品机械有限公司 Material arrangement machine with inclined tray

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130417

Termination date: 20130929