The plasticizing of blade extruder adjacent blades transports material matching device between the unit
Technical field
The utility model relates to the transition method that a kind of two groups of adjacent blades plasticizing transports material between the unit, and specifically the plasticizing of blade extruder adjacent blades transports material matching device between the unit.
Background technology
Blade extruder is to be formed by several blade plasticization unit overlapped in series, and it is opposite that the plasticizing of two adjacent blades transports between unit rotor and the stator eccentric direction, and the adjacent blades plasticizing transports the unit and connects by baffle plate.It is to utilize one group of space with definite geometry that its plasticizing of blade extruder transports principle, the successively ascending more descending cyclically-varying of their volume, when becoming large, volume includes material in, compacting when volume diminishes, plasticizing are also discharged material, realize that the material plasticizing that tensile deformation plays a major role transports.Simultaneously owing to material in the high polymer material plasticizing extrusion molding process will occur from the variation of the forms such as glassy state, elastomeric state, viscous state.The variation of the variation of material form, the compressibility of macromolecule melt and the temperature of material, suffered pressure will directly affect the volume size of certain mass material, thereby each blade plasticizing transports the big or small different of eccentric throw between unit rotor and the stator under the identical condition of stator width.In the plasticizing transport process, material must be continuously transports the unit from the upstream plasticizing and is transitioned into the downstream plasticizing and transports the unit and finish the plasticizing transport process.Eccentric direction and the not of uniform size of eccentric throw cause between the unit because the plasticizing of each compressing tablet transports, thereby are easy to occur the dead angle.The existence at dead angle will prolong at high temperature time of staying of melt, increase the degraded of macromolecular material, simultaneously so that the time of staying skewness of material in the forming process, and then affect surface quality and the mechanical mechanics property of goods.
The utility model content
The purpose of this utility model is to solve the problem that two adjacent blade plasticizings transport units match and material transition, provides the plasticizing of blade extruder adjacent blades to transport material matching device between the unit, and concrete technical scheme is as follows.
Blade extruder adjacent blades of the present utility model plasticizing transports material matching device between the unit, is characterized in being installed in two plasticizings and transports on the baffle plate between the unit and offer material outlet; The baffle plate endoporus is concentric with cylindrical, and interior hole size is identical with the root diameter that plasticizing transports the unit; Described material outlet and inner eccentric holes, eccentric throw are less than or equal to plasticizing and transport the stator of unit and the eccentric throw between the armature spindle, and the material outlet cross section is a circular arc that is connected with the baffle plate inner hole smooth.
Further, according to the difference of material flow through the position, the eccentric throw of the above material outlet circular arc of baffle plate and endoporus is less than or equal to the eccentric throw between stator and the rotor, and described material outlet circular arc is less than the length of hemicycle.
Further, the material outlet position of adjacent two baffle plates is arranged symmetrically with about the rotor center axis in extruder.
The plasticizing of blade extruder adjacent blades transports material matching process between the unit, specifically: the two blades plasticizing that eccentric direction is opposite transports installs baffle plate between the unit, offer material outlet on the baffle plate, this material outlet is connected with the material outlet that the upstream blade plasticizing transports the unit, baffle plate plays water conservancy diversion and sealing function, seamlessly transits so that material transports between the unit in adjacent two plasticizings.
Compared with prior art, the utlity model has following advantage:
1, simple in structure, baffle plate plays the effect of sealing and water conservancy diversion simultaneously;
2, do not have the dead angle fully, material is residual few;
3, the time of staying of material is more evenly distributed in the plasticizing transport process, has improved plasticizing quality.
Description of drawings
Fig. 1 is blade extruder A--A cutaway view.
Fig. 2 is blade extruder B--B cutaway view.
Fig. 3 is the structural representation of the 3rd baffle plate 3.
Fig. 4 is the structural representation of the first baffle plate 1.
Fig. 5 is the C--C cutaway view of the first baffle plate 1.
Fig. 6 is the structural representation of second baffle 2.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is described further, but the claimed scope of the utility model is not limited to the scope of embodiment statement.
Embodiment 1
Referring to Fig. 1, Fig. 2, blade extruder transports unit (II ~ VII) overlapped in series by blade feed unit I and some groups of blade plasticizings and forms, it is opposite with the eccentric direction of stator that adjacent two blades plasticizing transports the unit rotor, the size of the eccentric throw of rotor and stator can be inconsistent, and the plasticizing of two adjacent groups blade transports the unit and is formed by connecting by baffle plate.Because two adjacent groups blade unit eccentric direction is opposite, thereby the position of the discharge gate of two groups of unit is symmetrical about the rotor center axis.
Its plasticizing of blade extruder transports as volume and carries, and the baffle plate that the plasticizing of two adjacent groups blade transports between the unit plays sealing and water conservancy diversion.During rotor, the upstream blade unit is included material in when being transported spatial volume that stator, rotor, blade and baffle plate etc. in the unit surround by blade plasticizing and change from small to big, when this spatial volume is discharged material from large to small the time.Offer material outlet at the baffle plate that connection two adjacent blades plasticizings transport the unit.Material outlet and inner eccentric holes, eccentric throw is less than or equal to the eccentric throw between stator and the rotor, the material outlet cross section is a circular arc that is connected with the baffle plate inner hole smooth, so that material can smoothly transit to the space of baffle plate and stator and enter into the downstream blade unit, realize the transition of material in adjacent two blade units.
As shown in Figure 3, the baffle plate endoporus is concentric with cylindrical, diameter is identical with root diameter and offer material outlet.Material outlet is one section circular arc with inner eccentric holes, and its eccentric throw is less than or equal to the eccentric throw between stator and the rotor.When the blade supply unit was 2 groups of concavo-convex relative blades, the material outlet of second baffle 2 was 1/4 circle, and radius is R, and R is less than or equal to radius and the eccentric distance e sum of armature spindle, and other circular arc then seals.Referring to Fig. 4, Fig. 5, when material enters into plasticizing when transporting unit II from blade feed unit I, material is fully melting also, and transporting resistance is larger.This moment, the material outlet with the first baffle plate 1 was designed to the contraction shape that flow area gradually changes from big to small, reduced flow resistance thereby increase circulation area.Referring to Fig. 6, in order to increase the time of staying, the raising plasticizing melting effect in the material plasticizing transport process, this moment, the material outlet designed arc-shaped appearance with the 3rd baffle plate 3 was symmetrical half circumference, the radius R of circumference is less than or equal to radius and the eccentric distance e sum of armature spindle, and other half circumference then seals.This moment, material can produce backflow between the upstream and downstream unit, had improved the plasticizing melting effect.Transport unit combination by the first different baffle plates 1, second baffle 2, the 3rd baffle plate 3 with some retable, realize the plastication and extrusion process of blade extruder.