CN202850502U - Concrete jacking return-flow system - Google Patents

Concrete jacking return-flow system Download PDF

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Publication number
CN202850502U
CN202850502U CN 201220253236 CN201220253236U CN202850502U CN 202850502 U CN202850502 U CN 202850502U CN 201220253236 CN201220253236 CN 201220253236 CN 201220253236 U CN201220253236 U CN 201220253236U CN 202850502 U CN202850502 U CN 202850502U
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China
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pipe
current divider
supervisor
arm
carrier pipe
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CN 201220253236
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Chinese (zh)
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陆涛
武庚
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XINXING BUILDING DEVELOPMENT GENERAL Co CHINA
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XINXING BUILDING DEVELOPMENT GENERAL Co CHINA
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Abstract

Provided is a concrete jacking return-flow system. The concrete jacking return-flow system comprises a concrete delivery pump and a concrete delivery pipeline, wherein the concrete delivery pipeline comprises a delivery pipe stand pipe, a delivery pipe main pipe and delivery pipe branch pipes, the number of the delivery pipe branch pipes is the same with the number of steel pipe columns which need to be jacked, the delivery pipe main pipe is communicated with a first delivery pipe branch pipe of the delivery pipe branch pipes, the first delivery pipe branch pipe is further communicated with a hole in a pipe wall on the lower portion of a first steel pipe column in the steel pipe columns through a check valve of the steel pipe columns, the delivery pipe main pipe is further communicated with the other delivery pipe branch pipes through a main pipe distributor, and the other delivery pipe branch pipes are communicated with holes in pipe walls on the lower portions of the other steel pipe columns through a check valve of the steel pipe columns. The concrete jacking return-flow system reduces concrete waste caused by disassembling of the pipes in the process of traditional concrete jacking. Meanwhile, construction period is saved, and construction efficiency per unit time is improved. In addition, blocking probability of pump pipes is reduced.

Description

The concrete lift-up return-flow system
Technical field
The utility model relates to a kind of concrete filled steel tube jack-up system that is applied in the building operations.
Background technology
The concrete lift-up construction technology is applied to the construction of the concrete filled steel tubular member in the heavy construction.Concrete filled steel tubular member is to fill self-compacting concrete and the member that forms in steel pipe, and steel pipe and core concrete thereof bear external load (power) effect jointly.As everyone knows, concrete compressive strength is high, but bending resistance is very limited, and the bending resistance of steel, particularly shaped steel is strong, has good elastoplasticity, but when pressurized easy unstability and lose the axial compression resistance ability.Concrete filled steel tubular member with the two advantages together, make concrete be in the three dimension stress state, its compressive strength can significantly improve, simultaneously because concrete existence, improved the rigidity of steel pipe, both play a role jointly, thereby have improved widely the supporting capacity of member.
Traditional concrete lift-up construction technology is that bottom (height so that the construction be advisable) tube wall at steel pipe column is opened a hole similar to the carrier pipe size, be attached thereto with the outlet of carrier pipe (pump line or high pressure pump line) with concrete pump, utilize pump pressure that concrete is injected in the steel pipe column continuously by carrier pipe, until fill with concrete in the pipe.Shown in Fig. 1 (concrete by the concrete pump jacking of ground floor to one of three steel pipe columns of certain floor), the carrier pipe supervisor (horizontal pump line) that the job site floor sets up, by vertically arranged carrier pipe standpipe carrier pipe supervisor one is terminated to a concrete pump, carrier pipe supervisor's the other end connects the first steel pipe column (shown in label among Fig. 1 5) with the carrier pipe arm.Carrier pipe supervisor and carrier pipe arm are formed general every joint 2~3m by the single-unit pipe of certain-length.General employing flange is connected between carrier pipe supervisor's joint and the joint, between carrier pipe supervisor and carrier pipe arm, carrier pipe arm and the carrier pipe arm generally the employing buckle be connected, be connected with a valve (flap valve) between carrier pipe arm and the steel pipe column, begin to carry out the concrete lift-up construction after complete when pipeline connects, valve-off flows out in the steel pipe column main body to prevent concrete after concrete lift-up is complete.
In traditional concrete lift-up construction, after a steel column lifting operation is finished, will implement following steps: 1, concrete pump is shut down; 2, close flap valve; 3, dismounting carrier pipe arm, and remove the interior residual concrete of pipe; 4, disengaging section carrier pipe supervisor, to regulate carrier pipe supervisor length to next lifting operation position, removing is disassembled the inner concrete of carrier pipe supervisor; 5, connecting conveying pipe supervisor, carrier pipe arm and next root steel pipe column; 6, the start of high pressure pump line and the operation of enforcement concrete lift-up.Under the regular situation, need 6-8 name labour to finish above-mentioned steps work in the time at 20~30min, if above-mentioned steps can not be finished in 20~30min, then the part concrete among carrier pipe standpipe and the carrier pipe supervisor may solidify, and the coarse aggregate (such as stone) in the concrete in the carrier pipe standpipe may precipitate downwards because of the gravity reason, thereby cause pump line to block, cause the concrete lift-up failure.
By above-mentioned situation as can be known, the defective of traditional concrete lift-up construction is as follows: 1, the engineering time is long, and owing to tearing pipe and connecting line length consuming time again open, so easily cause discontinuous construction, in other words, exactly owing to tear the pipe limited time open, so if misoperation (operating time is long), easily cause pump line to block, thereby bring about great losses.2, the concrete among carrier pipe arm and the part carrier pipe supervisor is because tearing pipe open, clearing up and can't re-use, so can cause waste, the concrete that goes out of use in addition can be laid on the work plane usually, so caused the problems such as environment pollution and refuse collection.
The utility model content
The purpose of this utility model provides a kind of concrete lift-up return-flow system, solve traditional concrete lift-up construction technology engineering time long, easily the technical problem that pump line blocks appears; And solve the serious problem of traditional concrete lift-up construction technology concrete waste.
For achieving the above object, the utility model adopts following technical scheme: a kind of concrete lift-up return-flow system, comprise concrete pump and concrete conveying pipe, described concrete conveying pipe comprises the carrier pipe standpipe, carrier pipe supervisor and carrier pipe arm, wherein carrier pipe supervisor and carrier pipe arm are spliced by a section single-unit pipe, it is characterized in that: the quantity of described carrier pipe arm is identical with the quantity of the steel pipe column that needs jacking, described carrier pipe supervisor is communicated with the first carrier pipe arm in the carrier pipe arm, the first carrier pipe arm is communicated with by the hole on the bottom tube wall of the first steel pipe column in steel pipe column flap valve and the steel pipe column again, described carrier pipe supervisor also is communicated with remaining carrier pipe arm by supervisor's current divider, and the hole that remaining carrier pipe arm passes through again on the bottom tube wall of steel pipe column flap valve and remaining steel pipe column is communicated with.
Described supervisor's current divider is provided with supervisor's current divider mouth one, supervisor's current divider mouth two and supervisor's current divider mouth three, and supervisor's current divider mouth one and be connected current divider mouth two and be connected with single-unit pipe among the carrier pipe supervisor by supervisor's knife gate valve is responsible for current divider mouth three and is passed through to be responsible for knife gate valve and be connected with remaining carrier pipe arm.
Described carrier pipe arm is provided with a pipe current divider, prop up pipe current divider and be provided with a pipe current divider mouth one, a pipe current divider mouth two and a pipe current divider mouth three, and pipe current divider mouth one be connected pipe current divider mouth two and be connected with single-unit pipe in the carrier pipe arm, pipe current divider mouth three is connected with pump line by the arm knife gate valve, also is connected with a small air pump with the pump line that pipe current divider is connected that props up on the first carrier pipe arm.
Described supervisor's knife gate valve and arm knife gate valve include two flange, be clipped in two pad and disconnecting link valve plate and bolt pairs that two flange are linked together between the flange, has the hole on the described disconnecting link valve plate.
Disconnecting link valve plate between disconnecting link valve plate, a pipe current divider mouth three and the pump line between the single-unit pipe in disconnecting link valve plate, supervisor's current divider mouth three and remaining carrier pipe arm between the single-unit pipe among described supervisor's current divider mouth one and the carrier pipe supervisor is regular knife gate valve plate, Kong Weiyi the circular hole of opening on the regular knife gate valve plate.
Disconnecting link valve plate between the single-unit pipe among described supervisor's current divider mouth two and the carrier pipe supervisor is interception disconnecting link valve plate, and the hole of opening on the interception disconnecting link valve plate is two semicircle orifices.
Compared with prior art the utlity model has following characteristics and beneficial effect: the utility model is applicable to the construction of the concrete filled steel tubular member in the heavy construction.With respect to traditional concrete lift-up construction technology, the utility model has shortened the concrete lift-up engineering time, namely saved the duration, so that the efficiency of construction in the unit interval is improved, this is because dismounting and the concrete lift-up operation of carrier pipe arm are carried out simultaneously, so steel pipe column of every jacking, can shorten the time of 20~30min, and owing to having saved tearing open the pipe time of 20~30min, so greatly reduce the incidence of concrete plugging danger, namely reduced the pump line blocking probability.
The utility model is by arranging current divider and small air pump, regulate simultaneously the knife gate valve that is used in conjunction with current divider, concrete flow direction is controlled, and concrete residual in the pump line can be back in the appointment steel pipe column, thereby the concrete wasting phenomenon of having avoided traditional concrete lift-up construction to cause.Why the utility model has reduced the concrete waste, because the concrete in the carrier pipe arm is back in next root steel pipe column, so saved a certain amount of concrete, and owing to the concrete that has utilized in the carrier pipe arm, so reduced the liquidation procedures of concrete debris, reduce workman's the amount of labour and labour intensity, reduced the high-altitude garbage transporting, reduced environment pollution.
Description of drawings
The utility model is described in more detail below in conjunction with accompanying drawing.
Fig. 1 is the schematic diagram of traditional concrete lift-up system.
Fig. 2 is the schematic diagram of the utility model embodiment one.
Fig. 3 is the schematic diagram of knife gate valve.
Fig. 4 is the schematic diagram of supervisor's current divider.
Fig. 5 is the schematic diagram of a pipe current divider.
Fig. 6 is the schematic diagram of regular knife gate valve plate.
Fig. 7 is the schematic diagram of interception disconnecting link valve plate.
Fig. 8 uses the schematic diagram that the utility model embodiment one carries out the first steel pipe column concrete lifting.
Fig. 9 uses the utility model embodiment one to carry out the schematic diagram that the first steel pipe column concrete refluxes.
Figure 10 uses the schematic diagram that the utility model embodiment one carries out the second steel pipe column concrete lifting.
Figure 11 uses the utility model embodiment one to carry out the schematic diagram that the second steel pipe column concrete refluxes.
Figure 12 uses the schematic diagram that the utility model embodiment one carries out the 3rd steel pipe column concrete lifting.
Figure 13 uses the utility model embodiment one to carry out the schematic diagram that the 3rd steel pipe column concrete refluxes.
Reference numeral: 1-concrete pump, 2-carrier pipe standpipe, 3-carrier pipe supervisor, 4-the first carrier pipe arm, 5-the first steel pipe column, 6-the second steel pipe column, 7-the 3rd steel pipe column, the 8-ground floor, the 9-floor, 10-the first steel pipe column flap valve, 11-the second steel pipe column flap valve, 12-the 3rd steel pipe column flap valve, first pipe current divider of 13-, second pipe current divider of 14-, the 3rd pipe current divider of 15-, 16-the second carrier pipe arm, 17-the 3rd carrier pipe arm, 18-first supervisor's current divider, 19-second supervisor's current divider, the 20-small air pump, the 21-pump line, the 22-flange, the 23-pad, the 24-bolt pair, 25-disconnecting link valve plate, 25.1-regular knife gate valve plate, 25.2-interception disconnecting link valve plate, 25.3-circular hole, 25.4-semicircle orifice, 26-is responsible for knife gate valve, 27-supervisor current divider mouth one, 28-supervisor current divider mouth two, 29-supervisor current divider mouth three, 30-props up pipe current divider mouth one, 31-props up pipe current divider mouth two, 32-props up pipe current divider mouth three, the 33-concrete, 34-arm knife gate valve.
The specific embodiment
Embodiment is referring to shown in Figure 2, this concrete lift-up return-flow system, comprise concrete pump 1 and concrete conveying pipe, described concrete conveying pipe comprises carrier pipe standpipe 2, carrier pipe supervisor 3 and carrier pipe arm, and wherein carrier pipe supervisor 3 and carrier pipe arm are spliced by a section single-unit pipe.
The quantity of described carrier pipe arm is identical with the quantity of the steel pipe column that needs jacking, be at least two, described carrier pipe supervisor 3 is communicated with the first carrier pipe arm 4 in the carrier pipe arm, the first carrier pipe arm 4 is communicated with by the hole on the bottom tube wall of the first steel pipe column 5 in steel pipe column flap valve and the steel pipe column again, described carrier pipe supervisor 3 also is communicated with remaining carrier pipe arm by supervisor's current divider, and the hole that remaining carrier pipe arm passes through again on the bottom tube wall of steel pipe column flap valve and remaining steel pipe column is communicated with; Described supervisor's current divider is arranged on the carrier pipe supervisor.In the present embodiment, the quantity of carrier pipe arm and steel pipe column is three, the carrier pipe arm is comprised of the first carrier pipe arm 4, the second carrier pipe arm 16 and the 3rd carrier pipe arm 17, and above-mentioned remaining carrier pipe arm refers to the second carrier pipe arm 16 and the 3rd carrier pipe arm 17.In other embodiments, if the quantity of carrier pipe arm and steel pipe column is two, then the carrier pipe arm is comprised of the first carrier pipe arm 4 and the second carrier pipe arm 16, and remaining carrier pipe arm refers to the second carrier pipe arm 16.
In addition, in other embodiments, the quantity of carrier pipe arm and steel pipe column also can be four, five or more.
Referring to Fig. 2, Fig. 3, Fig. 4, described supervisor's current divider is provided with supervisor's current divider mouth 1, supervisor's current divider mouth 2 28 and supervisor's current divider mouth 3 29, and supervisor's current divider mouth 1 and be connected current divider mouth 2 28 and be connected with single-unit pipe among the carrier pipe supervisor by supervisor's knife gate valve 26 is responsible for current divider mouth 3 29 and is passed through to be responsible for knife gate valve 26 and be connected with remaining carrier pipe arm.
Referring to Fig. 2, Fig. 3, Fig. 5, described carrier pipe arm is provided with a pipe current divider, prop up pipe current divider and be provided with a pipe current divider mouth 1, a pipe current divider mouth 2 31 and a pipe current divider mouth 3 32, and pipe current divider mouth 1 be connected pipe current divider mouth 2 31 and be connected with single-unit pipe in the carrier pipe arm, pipe current divider mouth 3 32 is connected with pump line 21 by arm knife gate valve 34, also is connected with a small air pump 20 with the pump line that pipe current divider is connected that props up on the first carrier pipe arm 4.Described pipe current divider is connected on the carrier pipe arm.
Referring to Fig. 3-7, in the present embodiment, described supervisor's knife gate valve 26 and arm knife gate valve 34 include two flange 22, be clipped in two pad 23 and disconnecting link valve plate 25 and bolt pairs 24 that two flange are linked together between the flange, have the hole on the described disconnecting link valve plate, described flange 22 is square flange, and described pad 23 is square washer.Referring to Fig. 7, disconnecting link valve plate between disconnecting link valve plate, a pipe current divider mouth 3 32 and the pump line 21 between the single-unit pipe in disconnecting link valve plate, supervisor's current divider mouth 3 29 and remaining carrier pipe arm between the single-unit pipe among described supervisor's current divider mouth 1 and the carrier pipe supervisor is regular knife gate valve plate 25.1, Kong Weiyi the circular hole 25.3 of opening on the regular knife gate valve plate 25.1.Referring to Fig. 6, the disconnecting link valve plate between the single-unit pipe among described supervisor's current divider mouth 2 28 and the carrier pipe supervisor is interception disconnecting link valve plate 25.2, and the hole of opening on the interception disconnecting link valve plate 25.2 is two semicircle orifices 25.4, and interception disconnecting link valve plate 25.2 can be tackled sponge ball.In other embodiments, the hole on the interception disconnecting link valve plate 25.2 can also be other forms, as long as but can tackle sponge ball.
Three links:link of trade,travel and post in described supervisor's current divider and the similar supply and drain water system of pipe current divider, made by the high-pressure pump pipe, be equipped with three mouths of pipe (supervisor's current divider mouth 1, supervisor's current divider mouth 2 28 and supervisor's current divider mouth 3 29) on each supervisor's current divider, also be equipped with three mouths of pipe (a pipe current divider mouth 1, a pipe current divider mouth 2 31 and a pipe current divider mouth 3 32) on each pipe current divider, each mouth of pipe is provided with the concrete outflow of control and flows into a slice knife gate valve of usefulness.Therefore, the switching of three knife gate valves of control current divider can be controlled the concrete flow direction or play the effect of shunting and throttling.Suppose to have four steel pipe columns need to inject concrete, then the carrier pipe supervisor three supervisor's current dividers are set.Sealing when the pipe current divider mouth 3 32 on described pipe current divider is flat, concrete just opens and uses when refluxing.
Need to prepare several supervisor's current dividers and pipe current dividers before the construction, the number of generally being responsible for current divider is that the steel pipe column number deducts 1, at least two of the numbers of a pipe current divider, and equal the number of steel pipe column.
Arrange as shown in Figure 2 each current divider and pipeline, suppose three steel pipe columns of certain floor 9 are carried out jacking, except the first steel pipe column, set up first supervisor's current divider 18 for the relevant position of the second carrier pipe arm 16, set up second supervisor's current divider 19 for the relevant position of the 3rd carrier pipe arm 17, and a corresponding pipe current divider is set respectively on the carrier pipe arm that three steel pipe columns connect.
Referring to Fig. 2, Fig. 8-13, when the carrier pipe arm of job site and the quantity of steel pipe column are three, the construction sequence of the job practices of described concrete lift-up return-flow system is as follows: step 1, arrange the concrete lift-up return-flow system at the construction field (site), concrete lift-up return-flow system and all steel pipe column are connected, namely connect with the first steel pipe column 5, the second steel pipe column 6 and the 3rd steel pipe column 7; Referring to Fig. 8, step 2, by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with concrete pump 1 concrete 33 is responsible for the 3 and first carrier pipe arm 4 through carrier pipe standpipe 2, carrier pipe and is injected in the first steel pipe column 5 in the steel pipe column; Referring to Fig. 9, step 3, after the concrete in the first steel pipe column is filled with, by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with small air pump 20 pipe current divider mouth three 32 places of a sponge ball by the pipe current divider (i.e. first pipe current divider 13) on the first carrier pipe arm 4 are blown into, the concrete in the first carrier pipe arm are released and be responsible for the 3 and second carrier pipe arm 16 through carrier pipe and be injected in the second steel pipe column 6 in the steel pipe column; Referring to Figure 10, step 4, after the concrete in the first carrier pipe arm 4 has been injected in the second steel pipe column 6, remove the first carrier pipe arm 4, carrier pipe supervisor between the first carrier pipe arm and the second carrier pipe arm, and small air pump 20, and with on the pump line that the small air pump that removes is connected to pipe current divider on the second carrier pipe arm is connected, simultaneously by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with concrete pump 1 with concrete 33 through carrier pipe standpipe 2, carrier pipe supervisor the 3 and second carrier pipe arm 16 is injected in the second steel pipe column 6; Referring to Figure 11, step 5, after the concrete in the second steel pipe column is filled with, by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with small air pump 20 pipe current divider mouth three places of a sponge ball by the pipe current divider (i.e. second pipe current divider 14) on the second carrier pipe arm 16 are blown into, the concrete in the second carrier pipe arm are released and be responsible for the 3 and the 3rd carrier pipe arm 17 through carrier pipe and be injected in the 3rd steel pipe column 7 in the steel pipe column; Referring to Figure 12, step 6, after the concrete in the second carrier pipe arm 16 has been injected in the 3rd steel pipe column 7, remove the second carrier pipe arm 16, carrier pipe supervisor between the second carrier pipe arm and the 3rd carrier pipe arm, and small air pump 20, and with on the pump line that the small air pump that removes is connected to pipe current divider on the 3rd carrier pipe arm is connected, simultaneously by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with concrete pump 1 with concrete 33 through carrier pipe standpipe 2, carrier pipe supervisor the 3 and the 3rd carrier pipe arm 17 is injected in the 3rd steel pipe column 7; Referring to Figure 13, step 7, after all having filled with concrete in all steel pipe columns, carrier pipe standpipe 2 in the concrete conveying pipe is communicated with the concrete recycle device, then by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with small air pump 20 pipe current divider mouth three 32 places of a sponge ball by the pipe current divider (i.e. the 3rd pipe current divider 15) on the carrier pipe arm that is connected with last root steel pipe column (i.e. the 3rd carrier pipe arm 17) are blown into, will with carrier pipe arm that last root steel pipe column is connected in concrete release and the process carrier pipe be responsible for 3 and carrier pipe standpipe 2 be injected in the concrete recycle device.
When the carrier pipe arm of job site and the quantity of steel pipe column are three, as follows specifically.
In the described step 2; such as Fig. 2, shown in Figure 8; regulate the arm knife gate valve on supervisor's knife gate valve on first supervisor's current divider 18, the supervisor's knife gate valve on second supervisor's current divider 19 and first pipe current divider 13; make concrete be pumped into the first steel pipe column 5 by concrete conveyance; after the first steel pipe column 5 concrete lift-ups were finished, concrete pump was temporarily shut down.
In the described step 3, such as Fig. 2, shown in Figure 9, close the first steel pipe column flap valve 10 between the first steel pipe column 5 and the first carrier pipe arm 4, regulate supervisor's knife gate valve on first supervisor's current divider 18 and the arm knife gate valve on first pipe current divider 13, start small air pump, the concrete that sponge ball is promoted in the first carrier pipe arm 4 pipes is back to the second steel pipe column 6.When sponge ball is lived by the interception knife gate valve interception in the supervisor's current divider mouth two on first supervisor's current divider 18, close small air pump.
In the described step 4; such as Fig. 2; shown in Figure 10; regulate the supervisor's knife gate valve on first supervisor's current divider 18; the second supervisor on the current divider 19 supervisor's knife gate valve and the arm knife gate valve on second pipe current divider 14; make concrete by concrete pump jacking to the second steel pipe column 6; after jacking is complete; concrete pump is temporarily shut down; in jacking; remove the first carrier pipe arm 4 corresponding with the first steel pipe column; carrier pipe supervisor between the first carrier pipe arm and the second carrier pipe arm; and small air pump, small air pump is connected on the pump line that is connected with second pipe current divider 14.
In the described step 5, such as Fig. 2, shown in Figure 11, close the second steel pipe column flap valve 11 between the second steel pipe column 6 and the second carrier pipe arm 16, regulate arm knife gate valve, the supervisor's knife gate valve on first supervisor's current divider 18 and the supervisor's knife gate valve on second supervisor's current divider 19 on second pipe current divider 14, start small air pump, the concrete that sponge ball is promoted in the second carrier pipe arm 16 pipes is back to the 3rd steel pipe column 7.When sponge ball is lived by the interception knife gate valve interception in the supervisor's current divider mouth two on second supervisor's current divider 19, close small air pump.Such as Fig. 2; shown in Figure 12; after the concrete in the second carrier pipe arm 16 has been injected in the 3rd steel pipe column 7; regulate supervisor's knife gate valve on second supervisor's current divider 19 and the arm knife gate valve on the 3rd pipe current divider 15; make concrete by concrete pump jacking to the three steel pipe columns 7; after jacking is complete; concrete pump is temporarily shut down; in jacking; remove the second carrier pipe arm 16 corresponding with the second steel pipe column; carrier pipe supervisor between the second carrier pipe arm and the 3rd carrier pipe arm; and small air pump, with small air pump be connected to the 3rd pump line that pipe current divider 15 is connected on.
In the described step 6, such as Fig. 2, shown in Figure 13, close the 3rd steel pipe column flap valve 12 between the 3rd steel pipe column 7 and the 3rd carrier pipe arm 17, regulate the 3rd supervisor's knife gate valve and the second supervisor's knife gate valve be responsible on the current divider 19 on the pipe current divider 15, start small air pump, the concrete that sponge ball is promoted in the 3rd carrier pipe arm 17 pipes is back to ground, this moment, the outlet at bottom of carrier pipe standpipe should be connected to the concrete recycle device, the concrete recycle device collects the concrete in the carrier pipe, when sponge ball was pushed out, whole construction was complete.
When the job site needs the quantity of the steel pipe column of jacking to be two, the construction sequence of the job practices of described concrete lift-up return-flow system is as follows: step 1, arrange and concrete lift-up return-flow system and the first steel pipe column 5 and the second steel pipe column 6 are connected the concrete lift-up return-flow system at the construction field (site); Step 2, by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with concrete pump 1 concrete 33 is responsible for the 3 and first carrier pipe arm 4 and is injected in the first steel pipe column 5 through carrier pipe standpipe 2, carrier pipe; Step 3, after the concrete in the first steel pipe column is filled with, by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with small air pump 20 pipe current divider mouth three 32 places of a sponge ball by the pipe current divider on the first carrier pipe arm are blown into, concrete in the first carrier pipe arm is released and be injected in the second steel pipe column 6 through carrier pipe supervisor the 3 and second carrier pipe arm 16, this process is called " concrete backflow ", sponge ball will be blocked by the interception disconnecting link valve plate on first supervisor's current divider that it ran into, thereby prevents that it is blown in the steel pipe column; Step 4, after the concrete in the first carrier pipe arm 4 has been injected in the second steel pipe column 6, remove the first carrier pipe arm 4, carrier pipe supervisor between the first carrier pipe arm and the second carrier pipe arm, and small air pump 20, and with on the pump line that the small air pump that removes is connected to pipe current divider on the second carrier pipe arm is connected, simultaneously by the supervisor's knife gate valve on the control carrier pipe supervisor 3, arm knife gate valve on the carrier pipe arm and the steel pipe column flap valve on the carrier pipe arm, with concrete pump 1 with concrete 33 through carrier pipe standpipe 2, carrier pipe supervisor the 3 and second carrier pipe arm 16 is injected in the second steel pipe column; Step 5, after all having filled with concrete in all steel pipe columns, carrier pipe standpipe 2 in the concrete conveying pipe is communicated with the concrete recycle device, then by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with small air pump 20 with a sponge ball by with carrier pipe arm (i.e. the second carrier pipe arm 16) that last root steel pipe column (i.e. the second steel pipe column 6) is connected on pipe current divider mouth 3 32 place of a pipe current divider be blown into, the concrete release in the carrier pipe arm (i.e. the second carrier pipe arm 16) that will be connected with last root steel pipe column (i.e. the second steel pipe column 6) and process carrier pipe be responsible for 3 and carrier pipe standpipe 2 be injected in the concrete recycle device.This process is also referred to as " concrete backflow ", and sponge ball will be blocked by the interception disconnecting link valve plate on second supervisor's current divider that it ran into, thereby prevents that it is blown in the steel pipe column.
It is four, five or when more when the job site needs the quantity of the steel pipe column of jacking, then the construction sequence of the job practices of described concrete lift-up return-flow system is as follows: step 1, arrange the concrete lift-up return-flow system at the construction field (site), concrete lift-up return-flow system and all steel pipe column are connected; Step 2, by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with concrete pump 1 concrete 33 is responsible for the 3 and first carrier pipe arm 4 through carrier pipe standpipe 2, carrier pipe and is injected in the first steel pipe column 5 in the steel pipe column; Step 3, after the concrete in the first steel pipe column is filled with, by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with small air pump 20 pipe current divider mouth three 32 places of a sponge ball by the pipe current divider on the first carrier pipe arm are blown into, the concrete in the first carrier pipe arm are released and in carrier pipe supervisor the 3 and second carrier pipe arm 16 is injected into the second steel pipe column 6 in the steel pipe column; Step 4, after the concrete in the first carrier pipe arm 4 has been injected in the second steel pipe column 6, remove the first carrier pipe arm 4, carrier pipe supervisor between the first carrier pipe arm and the second carrier pipe arm, and small air pump 20, and with on the pump line that the small air pump that removes is connected to pipe current divider on the second carrier pipe arm is connected, simultaneously by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with concrete pump 1 with concrete 33 through carrier pipe standpipe 2, carrier pipe supervisor the 3 and second carrier pipe arm 16 is injected in the second steel pipe column; Step 5, the like, continuous repeating step three and step 4, the steel pipe column that remaining is all is all filled with concrete; Step 6, after all having filled with concrete in all steel pipe columns, carrier pipe standpipe 2 in the concrete conveying pipe is communicated with the concrete recycle device, then by control supervisor knife gate valve, arm knife gate valve and steel pipe column flap valve, with small air pump 20 with a sponge ball by with carrier pipe arm that last root steel pipe column is connected on pipe current divider mouth 3 32 place of a pipe current divider be blown into, will with carrier pipe arm that last root steel pipe column is connected in concrete release and through carrier pipe be responsible for 3 and carrier pipe standpipe 2 be injected in the concrete recycle device.

Claims (3)

1. concrete lift-up return-flow system, comprise concrete pump (1) and concrete conveying pipe, described concrete conveying pipe comprises carrier pipe standpipe (2), carrier pipe supervisor (3) and carrier pipe arm, wherein carrier pipe supervisor (3) and carrier pipe arm are spliced by a section single-unit pipe, it is characterized in that:
The quantity of described carrier pipe arm is identical with the quantity of the steel pipe column that needs jacking, described carrier pipe supervisor (3) is communicated with the first carrier pipe arm (4) in the carrier pipe arm, the first carrier pipe arm (4) is communicated with by the hole on the bottom tube wall of the first steel pipe column (5) in steel pipe column flap valve and the steel pipe column again, described carrier pipe supervisor (3) also is communicated with remaining carrier pipe arm by supervisor's current divider, and the hole that remaining carrier pipe arm passes through again on the bottom tube wall of steel pipe column flap valve and remaining steel pipe column is communicated with;
Described supervisor's current divider is provided with supervisor's current divider mouth one (27), supervisor's current divider mouth two (28) and supervisor's current divider mouth three (29), and supervisor's current divider mouth one (27) and be connected current divider mouth two (28) and be connected with single-unit pipe among the carrier pipe supervisor by supervisor's knife gate valve (26) is responsible for current divider mouth three (29) and is passed through to be responsible for knife gate valve (26) and be connected with remaining carrier pipe arm;
Described carrier pipe arm is provided with a pipe current divider, prop up pipe current divider and be provided with a pipe current divider mouth one (30), a pipe current divider mouth two (31) and a pipe current divider mouth three (32), and pipe current divider mouth one (30) be connected pipe current divider mouth two (31) and be connected with single-unit pipe in the carrier pipe arm, pipe current divider mouth three (32) is connected with pump line (21) by arm knife gate valve (34), also is connected with a small air pump (20) with the pump line that pipe current divider is connected that props up on the first carrier pipe arm (4).
2. concrete lift-up return-flow system according to claim 1, it is characterized in that: described supervisor's knife gate valve (26) and arm knife gate valve (34) include two flange (22), be clipped in two pad (23) and disconnecting link valve plate (25) and bolt pairs (24) that two flange are linked together between the flange, has the hole on the described disconnecting link valve plate.
3. concrete lift-up return-flow system according to claim 2, it is characterized in that: the disconnecting link valve plate between disconnecting link valve plate, a pipe current divider mouth three (32) and the pump line (21) between the single-unit pipe in disconnecting link valve plate, supervisor's current divider mouth three (29) and remaining carrier pipe arm between the single-unit pipe among described supervisor's current divider mouth one (27) and the carrier pipe supervisor is regular knife gate valve plate (25.1), Kong Weiyi the circular hole (25.3) of opening on the regular knife gate valve plate (25.1); Disconnecting link valve plate between the single-unit pipe among described supervisor's current divider mouth two (28) and the carrier pipe supervisor is interception disconnecting link valve plate (25.2), and the hole of opening on the interception disconnecting link valve plate (25.2) is two semicircle orifices (25.4).
CN 201220253236 2012-05-31 2012-05-31 Concrete jacking return-flow system Expired - Fee Related CN202850502U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103363161A (en) * 2013-06-27 2013-10-23 中国新兴建设开发总公司 Main pipe diverter for pumping concrete
CN103643740A (en) * 2013-11-12 2014-03-19 浙江江南春建设集团有限公司 Steel pipe column concrete jacking construction method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103363161A (en) * 2013-06-27 2013-10-23 中国新兴建设开发总公司 Main pipe diverter for pumping concrete
CN103363161B (en) * 2013-06-27 2015-11-18 中国新兴建设开发总公司 Pump concrete supervisor shunt
CN103643740A (en) * 2013-11-12 2014-03-19 浙江江南春建设集团有限公司 Steel pipe column concrete jacking construction method
CN103643740B (en) * 2013-11-12 2016-08-17 浙江江南春建设集团有限公司 A kind of steel pipe column concrete lifting construction method

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