CN202849243U

CN202849243U - Low-frequency electrodeless lamp automatic pipe bending machine

Info

Publication number: CN202849243U
Application number: CN2012205264619U
Authority: CN
Inventors: 秦吉胜
Original assignee: Xuzhou Rui Yang Lighting Ltd
Current assignee: Xuzhou Rui Yang Lighting Ltd
Priority date: 2012-10-16
Filing date: 2012-10-16
Publication date: 2013-04-03
Anticipated expiration: 2022-10-16

Abstract

The utility model relates to an automatic tube bending machine for low-frequency electrodeless lamps, which includes a frame, a feeding plate, a material box, a cylinder, a wheel, a manipulator, a tube bending device, a fire bag, and a mold, and is characterized in that: the lower end of the frame is equipped with Main motor, reduction box, the main motor is connected with the reduction box through the pulley, the reduction box is connected with the runner through the sprocket and chain, the runners are located on both sides of the frame, and there is a feeding plate on the top left end of the frame. There is a material box on the plate, and an air cylinder is installed on the frame. The material box is connected with the runner through the feeding plate. The pipe bending device, the mould, and the glass tube in the material box are connected to the material receiving rod through the runner, the glass tube is connected to the manipulator through the material receiving rod, and the glass tube is connected to the mold through the manipulator. Its advantages are: automatic feeding, automatic unloading, automatic air blowing, stable process, low scrap rate, saving raw materials, greatly reducing manufacturing costs, and improving production efficiency.

Description

The low frequency electrodeless lamp automatic pipe bender

Technical field

The utility model relates to a kind of special in realizing that low frequency non-polar lamp tube curves a kind of device of U-shaped cell-shell, especially a kind of low frequency electrodeless lamp automatic pipe bender automatically.

Background technology

In the low frequency electrodeless lamp production process, pipe bending technique is a vital process, traditional angle pipe equipment is semi-automatic operation, material loading, blanking, be manual operations to crooked blowing moulding, be easy in the operating process the curved broken phenomenon that return bend temperature causes not occur, this process is abnormally dangerous; Also have when temperature burning excessive, can cause again the too little Glass tubing metamorphism that causes of Glass tubing hardness.Not only danger coefficient is high for two kinds of processes, and the very bad assurance of technique yardstick.Make production rate slow, operation disconnects, and production efficiency is low, scrap rate is high, thereby it is high to have improved manufacturing cost.

Summary of the invention

The technical solution adopted in the utility model is: a kind of low frequency electrodeless lamp automatic pipe bender, comprise frame, delivery sheet, magazine, cylinder, runner, mechanical manipulator, swan neck system, the fire bag, mould, it is characterized in that: in the frame lower end main motor is housed, reduction box, main motor links to each other with reduction box by belt pulley, reduction box then passes through sprocket wheel, chain links to each other with runner, runner is positioned at the both sides of frame, left end top in frame is provided with delivery sheet, be provided with two locating devices at delivery sheet, be provided with magazine being equipped with of delivery sheet, right-hand member at magazine is provided with discharge port, cylinder also is housed on frame, and magazine links to each other with runner by delivery sheet, is provided with the fire bag at the gap location of two runners, fire wraps on the channel-section steel that is fixed on above the frame, and the mixing valve that connects the fire bag then is fixed on a side of frame by the copper clip; Be provided with the backgauge frame on the top of runner, on the right side of frame the bar that connects material, mechanical manipulator, swan neck system, mould are housed, Glass tubing in the magazine links to each other with the bar that connects material by runner, and Glass tubing links to each other with mechanical manipulator by the bar that connects material, and Glass tubing links to each other with mould by mechanical manipulator.The utility model has the advantages that: owing to adopting technique scheme can make this pipe machine can automatic charging, automatic blanking, automatic air blowing is shaped, and process stabilizing, scrap rate are low, conservation, greatly reduces manufacturing cost, has also improved production efficiency.

Description of drawings

The utility model is described in further detail below in conjunction with drawings and Examples.

Fig. 1 is front view of the present utility model.

Fig. 2 is the rear view of Fig. 1.

Fig. 3 is the vertical view of Fig. 1.

Fig. 4 is the left view of Fig. 1.

Fig. 5 is the right view of figure.

Fig. 6 is the structural representation of mould.

Among the figure, 1. frame, 2. delivery sheet, 3. magazine, 4. cylinder, 5. discharge port, 6. runner, 7. backgauge frame, 8. main motor, 9. mixing valve, the bar that 10. connects material, 11. pipe bending mechanisms, 12. mechanical manipulators, 13. chains, 14. sprocket wheels, 15. reduction boxes.

Embodiment

With reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, among Fig. 5 and Fig. 6, the utility model comprises frame 1, delivery sheet 2, magazine 3, cylinder 4, runner 6, mechanical manipulator 12, swan neck system 11, the fire bag, mould, in frame 1 lower end main motor 8 is housed, reduction box 15, main motor 8 links to each other with reduction box 15 by belt pulley, 15 of reduction boxes pass through sprocket wheel 14, chain 13 links to each other with runner 6, runner 6 is positioned at the both sides of frame 1, left end top in frame 1 is provided with delivery sheet 2, establish two at delivery sheet 2 locating device is arranged, be provided with magazine 3 being equipped with of delivery sheet 2, right-hand member at magazine 3 is provided with discharge port 5, cylinder 4 also is housed on frame 1, magazine 3 links to each other with runner 6 by delivery sheet 2, gap location at two runners 6 is provided with the fire bag, fire wraps on the channel-section steel that is fixed on above the frame 1, and the mixing valve that connects the fire bag then is fixed on a side of frame 1 by the copper clip; Be provided with backgauge frame 7 on the top of runner 6, the bar 10 that connects material, mechanical manipulator 12, swan neck system 11, mould are housed on the right side of frame 1, the Glass tubing that magazine is 3 li links to each other with the bar 10 that connects material by runner 6, Glass tubing links to each other with mechanical manipulator 12 by the bar 10 that connects material, and Glass tubing links to each other with mould by mechanical manipulator 12.

This machine is by the PLC program control instruction, the transmission of pneumatic element cooperative mechanical.Described fiery bag, mechanical manipulator, cylinder, swan neck system are known prior art.

Its working process is: the starting material that at first will long Glass tubing cut into the magazine designated length, with its neat magazine of putting into, again with the altitude mixture control of locating device to the height that just in time allows a pipe to pass through, when Glass tubing tumbles runner in the magazine, the runner of rotation can be according to certain speed rotation, runner gap location fire bag can automatically leave big fire and burns Glass tubing in the process that turns, when moving to the runner indentation, there, pipe can be moved to next runner place and continue the baking burning, next root Glass tubing also can enter this runner place at this moment, pipe will move in the middle of runner five times, whole fire bag be fixed on machine below, the mixing valve that connects the fire bag then is fixed on a side of machine by the copper clip.

When Glass tubing moves to the runner root, mechanical manipulator this moment rapid promptly Glass tubing two ends under the drive of cylinder are taken down it to retreat then from runner and at rapid 90-degree rotation it are curved U-shaped, this moment, pipe was to be in the flat state that squeezes, have two mechanical manipulators with pump-up device to be inserted into rapidly the pipe two ends this moment, mechanical manipulator moves into glass in the middle of the mould, mould clamps rapidly under cylinder drives, pump-up device passes into rapidly high-pressure blast, it is blown out the shape of appointment, mechanical manipulator is delivered to feed opening with its taking-up after for some time to be cooled, burn the big or small most important of time in the whole process, must just rightly just can finish follow-up a series of actions, so the instruction of the rotating speed of runner is just very crucial, runner is by chain, sprocket wheel drives, sprocket wheel directly is connected on the step-down gear, and step-down gear is connected by belt pulley with main motor.

Out the smooth crack-free phenomenon of glass surface in the whole process.

This covering device can satisfy outer coupling electrodeless lamp production line 80w-300w(annular rectangle) making (mould can be changed) of all models signal lamp pipe, output can reach 60 Zhi ∕ hours.

Claims

1. low frequency electrodeless lamp automatic pipe bender, comprise frame, delivery sheet, magazine, cylinder, runner, mechanical manipulator, swan neck system, the fire bag, mould, it is characterized in that: in the frame lower end main motor is housed, reduction box, main motor links to each other with reduction box by belt pulley, reduction box then passes through sprocket wheel, chain links to each other with runner, runner is positioned at the both sides of frame, left end top in frame is provided with delivery sheet, be provided with two locating devices at delivery sheet, the magazine that is equipped with at delivery sheet, right-hand member at magazine is provided with discharge port, in frame cylinder is housed also, magazine links to each other with runner by delivery sheet, is provided with the fire bag at the gap location of two runners, fire wraps on the channel-section steel that is fixed on above the frame, and the mixing valve that connects the fire bag then is fixed on a side of frame by the copper clip; Be provided with the backgauge frame on the top of runner, on the right side of frame the bar that connects material, mechanical manipulator, swan neck system, mould are housed, Glass tubing in the magazine links to each other with the bar that connects material by runner, and Glass tubing links to each other with mechanical manipulator by the bar that connects material, and Glass tubing links to each other with mould by mechanical manipulator.