CN202848326U - Root end support for long-distance transportation of large wind-driven generating blades - Google Patents
Root end support for long-distance transportation of large wind-driven generating blades Download PDFInfo
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- CN202848326U CN202848326U CN201220514025.XU CN201220514025U CN202848326U CN 202848326 U CN202848326 U CN 202848326U CN 201220514025 U CN201220514025 U CN 201220514025U CN 202848326 U CN202848326 U CN 202848326U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
Description
技术领域 technical field
本实用新型属于风力发电叶片运输技术领域,主要涉及一种大型风力发电叶片长途运输用根端支架。 The utility model belongs to the technical field of wind power generation blade transportation, and mainly relates to a root end bracket for long-distance transportation of large wind power generation blades.
背景技术 Background technique
目前风力发电叶片的长途运输中所使用的根端承重运输支架绝大部分采用钢铆焊件结构与风电叶片根部的螺栓通过孔轴配合固定限位。在运输中根端承重运输支架与风电叶片固定在一起形成一个稳固的整体。孔轴配合就是使根端承重运输支架上螺栓孔的孔位分布与风电叶片根部的直径、螺栓均布数量具有固定的对应关系,现有技术中所使用的根端承重运输支架的螺栓孔的孔位主要还是单一的对应。也就是说,一种螺栓孔位分布的运输支架,一次只能满足一种型号风电叶片的运输。由于风力发电市场需求不同规格的风电叶片,单一的螺栓孔的孔位设计满足不了多种型号风电叶片的运输需求,加上风电叶片从制造厂往风场运输的运输周期及施工周期较长,单一的螺栓孔孔位的运输支架从风场返回后并不能用于其它型号风电叶片的运输使用,所以造成大量的运输支架因无法循环使用而闲置。除此之外,风电叶片在经历长途运输中,受风场路面颠簸的影响,风电叶片根端部个别螺栓易受较大的集中应力,造成局部变形或导致内外螺母封堵开裂。已公开的申请号为:200920068307.X“大型风电叶片海上运输的支架”专利文献中记载的技术特征中虽然同样涉及到根端支架上也包括有与风电叶片根部螺栓相对应的螺栓孔,单并没能解决不同型号的螺栓数量及分布的风电叶片的通用问题及螺栓局部受集中应力的问题,所述的运输支架的构成对于陆地上长途运输来说成本也太高。 At present, most of the root-end load-bearing transport brackets used in the long-distance transportation of wind power blades adopt steel riveted weldment structures, and the bolts at the root of wind power blades are fixed and limited through hole shafts. During transportation, the load-bearing transport bracket at the root end is fixed together with the wind turbine blades to form a stable whole. The hole axis fit is to make the distribution of the bolt holes on the root-end load-bearing transport bracket have a fixed corresponding relationship with the diameter of the root of the wind turbine blade and the uniform number of bolts. The bolt holes of the root-end load-bearing transport bracket used in the prior art The hole position is mainly a single correspondence. That is to say, a transport bracket with distributed bolt holes can only transport one type of wind turbine blade at a time. Due to the demand for wind power blades of different specifications in the wind power market, a single bolt hole design cannot meet the transportation needs of various types of wind power blades. In addition, the transportation period and construction period of wind power blades from the manufacturer to the wind farm are relatively long. The transport bracket with a single bolt hole position cannot be used for the transportation of other types of wind turbine blades after returning from the wind farm, so a large number of transport brackets are left idle because they cannot be recycled. In addition, during the long-distance transportation of wind turbine blades, affected by the bumpy road surface of the wind farm, individual bolts at the root end of wind turbine blades are susceptible to large concentrated stress, resulting in local deformation or cracking of inner and outer nuts. The published application number is: 200920068307.X "Bracket for Large-Scale Wind Turbine Blade Sea Transportation" The technical features recorded in the patent literature, although it also involves the root end bracket, also includes bolt holes corresponding to the wind turbine blade root bolts. It does not solve the general problem of the number of bolts of different types and distribution of wind turbine blades and the problem of local concentrated stress on the bolts, and the composition of the transportation bracket is too expensive for long-distance transportation on land.
发明内容 Contents of the invention
针对现有技术中所存在的问题,本实用新型提出了一种结构简单,可满足大型风电叶片长途运输中的强度要求,能解决风电叶片运输过程中螺栓受集中应力导致局部变形或内外螺母封堵开裂问题,特别是能解决一次能同时运输两种或两种以上型号风电叶片的运输支架。 Aiming at the problems existing in the prior art, the utility model proposes a simple structure, which can meet the strength requirements in the long-distance transportation of large-scale wind power blades, and can solve the problem of local deformation of bolts caused by concentrated stress or sealing of inner and outer nuts during the transportation of wind power blades. It can solve the problem of cracking, especially the transport bracket that can transport two or more types of wind turbine blades at the same time.
为了实现上述发明目的,本实用新型采取的具体技术方案是:一种大型风力发电叶片长途运输用根端支架,主要是由叶片根端支架底座、叶片承重杆、螺栓孔、液压千斤顶、随型托板、橡胶垫构成;叶片根端支架底座的两端和中心位置分别设置有叶片承重杆,叶片承重杆上分上下两组加工有可满足同一圆周直径、高度、位置不同的两种规格、数量、分布的可与不同型号风电叶片根部螺栓一一对应的螺栓孔;两种或两种以上的风电叶片通过与螺栓孔的孔轴配合固定在叶片承重杆上;所述的一种大型风力发电叶片长途运输用根端支架,其中叶片承重杆上一组螺栓孔可满足根部端面直径为2110mm均布60根螺栓的风电叶片的安装固定,下一组螺栓孔可满足根部端面直径为2110mm均布64根螺栓的风电叶片安装固定;所述的一种大型风力发电叶片长途运输用根端支架,其中在叶片根端支架底座中心位置安装有起承重作用和能使用风电叶片根端上升的液压千斤顶,液压千斤顶上安放有随形托板,随形托板上是橡胶垫;所述的一种大型风力发电叶片长途运输用根端支架,其中叶片承重杆上与风电叶片根部螺栓对应的螺栓孔是弧形大间隙螺栓孔,使风电叶片根部螺栓与所对应的根端支架的螺栓孔四周都存在有间隙,以减少运输过程中螺栓受到较大集中应力的问题。 In order to achieve the purpose of the above invention, the specific technical solution adopted by the utility model is: a root end support for long-distance transportation of large-scale wind power generation blades, which is mainly composed of a blade root end support base, a blade load-bearing rod, a bolt hole, a hydraulic jack, and a It is composed of a supporting plate and a rubber pad; the two ends and the center of the base of the blade root end bracket are respectively equipped with a blade load-bearing rod, and the blade load-bearing rod is divided into two groups of upper and lower groups. The number and distribution of bolt holes can correspond to the root bolts of different types of wind power blades one by one; two or more wind power blades are fixed on the blade load-bearing rods by cooperating with the hole shafts of the bolt holes; The root bracket for long-distance transportation of power generation blades, in which a group of bolt holes on the blade load-bearing rod can meet the installation and fixation of wind power blades with a root end surface diameter of 2110mm and 60 bolts evenly distributed, and the next set of bolt holes can meet the root end surface diameter of 2110mm. The wind power blades with 64 bolts are installed and fixed; the root end support for the long-distance transportation of large wind power generation blades is described, wherein a hydraulic pressure device that plays a load-bearing role and can use the root end of the wind power blades to rise is installed at the center of the base of the blade root end support. Jack, the hydraulic jack is equipped with a supporting plate, and the supporting plate is a rubber pad; the root end bracket for the long-distance transportation of large-scale wind power generation blades, wherein the bolts on the blade load-bearing rod corresponding to the bolts at the root of the wind power blade The hole is an arc-shaped bolt hole with a large gap, so that there is a gap around the bolt hole of the wind turbine blade root and the corresponding root end bracket, so as to reduce the problem that the bolt is subjected to large concentrated stress during transportation.
本实用新型结构简单,可满足不同型号风电叶片的运输问题及不同型号风电叶片支架的周转、利用,减少资金投入,提升运输支架的换装效率,避免运输过程中风电叶片上螺栓受集中应力产生形变和封堵开裂等问题。 The utility model has a simple structure, can meet the transportation problems of different types of wind power blades and the turnover and utilization of different types of wind power blade brackets, reduces capital investment, improves the replacement efficiency of the transport bracket, and avoids the bolts on the wind power blades being subjected to concentrated stress during transportation. Deformation and plugging cracking and other issues.
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.
图2是本实用新型液压千斤顶装置结构示意图。 Fig. 2 is a structural schematic diagram of the utility model hydraulic jack device.
图中:1、叶片根端支架底座;2、叶片承重杆;3、叶片承重杆;4、液压千斤顶;5、螺栓孔;6、随型托板;7、橡胶垫。 In the figure: 1. Blade root support base; 2. Blade load-bearing rod; 3. Blade load-bearing rod; 4. Hydraulic jack; 5. Bolt holes;
具体实施方式 Detailed ways
如图1、图2所示,本实用新型所述的一种大型风力发电叶片长途运输用根端支架,主要是由叶片根端支架底座1、叶片承重杆2、叶片承重杆3、液压千斤顶4、螺栓孔5、随型托板6、橡胶垫7构成;叶片根端支架底座1的两端和中心位置分别设置有叶片承重杆(2、3),叶片承重杆(2、3)上分上下两组加工有可满足同一圆周直径、高度、位置不同的两种不同规格、数量、分布的能与不同型号的风电叶片根部螺栓对应的螺栓孔5;风电叶片根部的螺栓与叶片承重杆上的螺栓孔5通过孔轴配合将风电叶片固定在叶片承重杆(2、3)上。液压千斤顶4安装在叶片根端支架底座1的中心位置,起承重和使风电叶片根端上升的作用,液压千斤顶机构4上装有随型托板6,随型托板6上放有橡胶垫7。在风电叶片处在吊装状态时,将根端支架上的螺栓孔5套在对应的螺栓上固定,并将裁好的一定厚度的橡胶垫7垫在随型托板6上,橡胶垫7可以使风电叶片完全放下后,橡胶垫7在受到风电叶片根部重量压缩变形后的厚度仍能使螺栓孔(5)与孔壁四周有一定间隙。当风电叶片与根端支架相对固定后,使用液压千斤项使风电叶片上升至螺栓与对应的根端支架上的螺栓孔(5)四周都存在有间隙的位置,这时叶片承重杆(2、3)只起到限制风电叶片前后移动和翻转蹿动的作用,而风电叶片根部的重量都集中在液压千斤顶4上的随型托板6上。从而在解决了根端支架一次能同时运输两种以上型号的风电叶片的同时,也解决了运输过程中螺栓的集中受力问题。
As shown in Fig. 1 and Fig. 2, a root end bracket for long-distance transportation of a large-scale wind power generation blade described in the utility model is mainly composed of a blade root end bracket base 1, a blade load-bearing rod 2, a blade load-bearing rod 3, a hydraulic jack 4.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220514025.XU CN202848326U (en) | 2012-10-09 | 2012-10-09 | Root end support for long-distance transportation of large wind-driven generating blades |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220514025.XU CN202848326U (en) | 2012-10-09 | 2012-10-09 | Root end support for long-distance transportation of large wind-driven generating blades |
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| CN202848326U true CN202848326U (en) | 2013-04-03 |
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| CN201220514025.XU Expired - Lifetime CN202848326U (en) | 2012-10-09 | 2012-10-09 | Root end support for long-distance transportation of large wind-driven generating blades |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102849334A (en) * | 2012-10-09 | 2013-01-02 | 洛阳双瑞风电叶片有限公司 | Butt end bracket for long-distance transport of large-scale wind power generation blades |
| CN111619960A (en) * | 2020-06-01 | 2020-09-04 | 王东林 | Multistage pulling force buffering type blade transportation support |
-
2012
- 2012-10-09 CN CN201220514025.XU patent/CN202848326U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102849334A (en) * | 2012-10-09 | 2013-01-02 | 洛阳双瑞风电叶片有限公司 | Butt end bracket for long-distance transport of large-scale wind power generation blades |
| CN111619960A (en) * | 2020-06-01 | 2020-09-04 | 王东林 | Multistage pulling force buffering type blade transportation support |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130403 |