CN202844466U - Processing device for large and long rollers of treadmill - Google Patents
Processing device for large and long rollers of treadmill Download PDFInfo
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- CN202844466U CN202844466U CN 201220591978 CN201220591978U CN202844466U CN 202844466 U CN202844466 U CN 202844466U CN 201220591978 CN201220591978 CN 201220591978 CN 201220591978 U CN201220591978 U CN 201220591978U CN 202844466 U CN202844466 U CN 202844466U
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- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
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Abstract
Description
【技术领域】 【Technical field】
本实用新型涉及一种机械设备,尤其是指专门用来加工既大又长的跑步机滚筒的加工装置。 The utility model relates to a mechanical device, in particular to a processing device specially used for processing large and long treadmill rollers.
【背景技术】 【Background technique】
我们知道,在跑步机上往往需要用到多根既大、又长的滚筒,当前的加工设备在加工大长滚筒工件时,由于工件比较长,这时需要副主轴夹住工件外径95%的接触面,这样在装夹工件时,将工件横穿过位于机床中部的副主轴后使其主轴夹具撑住工件内孔,主轴转动的同时带动工件转动,这样机床上的刀具就可以对工件进行切削加工了。此类型产品传统中使用中心架支撑,主轴夹紧工件转动,工件转动后中心架三个支撑点是固定的,所以工件高速旋转会很容易磨损中心架三个支撑点,支撑点磨损后经常要人工调,调整不好时废品率特别高,所以现阶段的加工设备的工作效率低,生产成本高,且不易控制。 We know that many large and long rollers are often used on a treadmill. When the current processing equipment is processing a workpiece with a large and long roller, because the workpiece is relatively long, it is necessary for the sub-spindle to clamp 95% of the outer diameter of the workpiece. contact surface, so that when the workpiece is clamped, the workpiece crosses the sub-spindle located in the middle of the machine tool to make the spindle clamp support the inner hole of the workpiece. Machining is done. This type of product is traditionally supported by a center frame. The spindle clamps the workpiece to rotate. After the workpiece rotates, the three support points of the center frame are fixed, so the high-speed rotation of the workpiece will easily wear the three support points of the center frame. Manual adjustment, when the adjustment is not good, the rejection rate is particularly high, so the current processing equipment has low work efficiency, high production cost, and is not easy to control.
【实用新型内容】 【Content of utility model】
本实用新型的目的是在于克服现有技术的不足,提供了一种结构合理、操作方便、生产使用成本低的跑步机大长滚筒的加工装置,实现产品的高精度、高品质、高效率。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide a processing device for large and long rollers of treadmills with reasonable structure, convenient operation and low production and use costs, so as to realize high precision, high quality and high efficiency of products.
为了解决上述存在的技术问题,本实用新型采用下述技术方案: In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:
一种跑步机大长滚筒的加工装置,包括有床身,在所述床身的上部设有倾斜斜向操作者的斜台,在所述床身前端设有车头箱和驱动车头箱上的主轴转动的主轴电机,在所述斜台下方的中、尾部上分别设有用来安装副主轴的副主轴座和用来安装液压顶杆的顶杆座,所述的副主轴和液压顶杆与主轴同轴心,所述副主轴座和顶杆座能沿斜台的Z轴下轨道滑行;所述副主轴在副主轴座的轴孔中转动,并由液压系统控制装夹工件;在所述斜台上方的中部设有用来安装切削刀具的工作台,所述的工作台包括有沿斜台的Z轴上轨道滑行的下滑台和在X轴方向沿下滑台滑行的上滑台;所述的上、下滑台分别由X轴丝杆和Z轴丝杆驱动。 A processing device for a large and long drum of a treadmill, comprising a bed, on the upper part of the bed a slant platform inclined to the operator is provided, at the front end of the bed a head box and a drive on the head box are arranged. The main shaft motor that the main shaft rotates is respectively provided with a sub main shaft seat for installing a sub main shaft and a ejector seat for installing a hydraulic ejector pin on the middle and tail parts below the inclined table. The main shaft is coaxial, and the sub-spindle seat and the ejector rod seat can slide along the Z-axis lower track of the inclined table; the sub-spindle rotates in the shaft hole of the sub-spindle seat, and the workpiece is clamped by the hydraulic system; The middle part above the ramp is provided with a workbench for installing cutting tools, and the workbench includes a lower slide that slides along the Z-axis upper track of the ramp and an upper slide that slides along the lower slide in the X-axis direction; The upper and lower tables are driven by the X-axis screw and the Z-axis screw respectively.
在对上述跑步机大长滚筒的加工装置的改进方案中,所述的切削刀具通过可在工作台上360度旋转的刀塔来安装在工作台上。 In an improved solution to the processing device for the above-mentioned large and long drum of the treadmill, the cutting tool is installed on the workbench through a turret that can rotate 360 degrees on the workbench.
与现有技术相比,本实用新型的有益效果是:1)、由于在利用副主轴夹在工件的中部来辅助夹紧时,它是采用液压系统来装夹的,而副主轴可以在副主轴座的轴孔中跟着工件一起转动,这样就不会夹伤工件,而且副主轴的磨损比较小,从而无需经常维护副主轴,因此本实用新型的结构比较合理、生产使用成本低;2)、而且,由于安装副主轴的副主轴座和用来安装液压顶杆的顶杆座是倾斜安装在斜向操作者的斜台上,这样可以使工件大大靠向操作人员,使他们不用费那么大劲弯曲身子来装夹工件,从而使整台加工装置的操作更方便、合理;3)、与此同时,倾斜安装的工作台也更有利于铁屑的掉落,以减少铁屑对工件的刮花、损伤,从而达到排屑方便、提高工件的成品率的目的。 Compared with the prior art, the beneficial effects of the utility model are: 1) When the auxiliary spindle is clamped in the middle of the workpiece to assist clamping, it is clamped by a hydraulic system, and the auxiliary spindle can be clamped in the auxiliary spindle. The shaft hole of the main shaft seat rotates with the workpiece, so that the workpiece will not be pinched, and the wear of the sub-spindle is relatively small, so there is no need for frequent maintenance of the sub-spindle, so the utility model has a reasonable structure and low production and use costs; 2) , Moreover, since the sub-spindle seat for installing the sub-spindle and the ejector seat for installing the hydraulic ejector rod are installed obliquely on the inclined table of the operator, this can make the workpiece lean towards the operator greatly, so that they don't have to spend so much time Bend your body vigorously to clamp the workpiece, so that the operation of the whole processing device is more convenient and reasonable; 3) At the same time, the inclined installation of the workbench is also more conducive to the falling of iron filings, so as to reduce the impact of iron filings on the workpiece. scratches and damages, so as to achieve the purpose of convenient chip removal and improving the yield of workpieces.
下面结合附图与具体实施方式对本实用新型作进一步的详细描述: Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
【附图说明】 【Description of drawings】
图1 是本实用新型实施例的立体示意图一; Fig. 1 is the three-dimensional schematic view one of the utility model embodiment;
图2 是本实用新型实施例的立体示意图二。 Fig. 2 is the perspective view two of the utility model embodiment.
【具体实施方式】 【Detailed ways】
本实用新型为一种跑步机大长滚筒的加工装置,包括有床身1,在所述床身1的上部设有倾斜斜向操作者的斜台2,在所述床身1前端设有车头箱3和驱动车头箱3上的主轴4转动的主轴电机5,在所述斜台2下方的中、尾部上分别设有用来安装副主轴6的副主轴座7和用来安装液压顶杆8的顶杆座9,所述的副主轴6和液压顶杆8与主轴4同轴心,所述副主轴座7和顶杆座9能沿斜台2的Z轴下轨道10滑行;所述副主轴在副主轴座7的轴孔71中转动,并由液压系统(图中未画出)控制装夹工件;在所述斜台2上方的中部设有用来安装切削刀具的工作台11,所述的工作台11包括有沿斜台2的Z轴上轨道12滑行的下滑台13和在X轴方向沿下滑台13滑行的上滑台14;所述的上、下滑台14、13分别由X轴丝杆15和Z轴丝杆16驱动。
The utility model relates to a processing device for a large and long roller of a treadmill, comprising a bed 1, an
本实用新型在加工跑步机的大长滚筒时,先将待加工工件——滚筒穿插过副主轴6后,推动顶杆9沿Z轴下轨道10往前滑行,使其上的液压顶杆8将工件顶向主轴4后夹在主轴4和液压顶杆8之间时,完成工件的装夹;接着,液压系统开始工作来使副主轴7夹紧在工件的中部位置;这时主轴电机5开始工作,这样它就可以通过车头箱3上的主轴4来带动工件转动了,并使副主轴跟着工件转动;接下来,工作台11就开始工作,于是伺服电机分别通过X、Z轴丝杆15、16来带动上、下滑台14、13的滑动后使工作台上的刀具对准工件的一端来进行加工。
When the utility model is processing the large and long drum of the treadmill, the workpiece to be processed——the drum is first inserted through the sub-spindle 6, and then the
从上可以看出,本实用新型在利用副主轴6夹在工件的中部来辅助夹紧时,它是采用液压系统来装夹的,而副主轴可以在副主轴座7的轴孔71中跟着工件一起转动,这样就不会夹伤工件,而且副主轴的磨损比较小,从而无需经常维护副主轴,因此本实用新型的结构比较合理、生产使用成本低;而且,由于安装副主轴6的副主轴座7和用来安装液压顶杆8的顶杆座9是倾斜安装在斜向操作者的斜台2上,这样可以使工件大大靠向操作人员,使他们不用费那么大劲弯曲身子来装夹工件,从而使整台加工装置的操作更方便、合理;与此同时,倾斜安装的工作台也更有利于铁屑的掉落,以减少铁屑对工件的刮花、损伤,从而达到排屑方便、提高工件的成品率的目的,并实现产品的高精度、高品质、高效率。
It can be seen from the above that when the utility model uses the sub-spindle 6 to clamp the middle of the workpiece to assist clamping, it uses a hydraulic system to clamp, and the sub-spindle can be followed in the
在本实施例中,所述的切削刀具通过可在工作台上360度旋转的刀塔17来安装在工作台上,这样就可以根据需要来换用刀塔上的任何一把刀具,而无需经常拆装刀具,从而可以提高生产效率。
In this embodiment, the cutting tool is installed on the workbench through a
尽管参照上面实施例详细说明了本实用新型,但是通过本公开对于本领域技术人员显而易见的是,在而不脱离所述的权利要求限定的本实用新型的原理及精神范围的情况下,可对本实用新型做出各种变化或修改。因此,本公开实施例的详细描述仅用来解释,而不是用来限制本实用新型,而是由权利要求的内容限定保护的范围。 Although the present utility model has been described in detail with reference to the above embodiments, it is apparent to those skilled in the art through this disclosure that the present utility model can be modified without departing from the principle and spirit scope of the present utility model defined by the claims. Various changes or modifications are made to the utility model. Therefore, the detailed description of the embodiments of the present disclosure is only for explaining, not for limiting the utility model, but the scope of protection is defined by the content of the claims.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220591978 CN202844466U (en) | 2012-11-12 | 2012-11-12 | Processing device for large and long rollers of treadmill |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201220591978 CN202844466U (en) | 2012-11-12 | 2012-11-12 | Processing device for large and long rollers of treadmill |
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| CN202844466U true CN202844466U (en) | 2013-04-03 |
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| CN 201220591978 Expired - Fee Related CN202844466U (en) | 2012-11-12 | 2012-11-12 | Processing device for large and long rollers of treadmill |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107952857A (en) * | 2017-11-23 | 2018-04-24 | 中山市科力高自动化设备有限公司 | A heavy spinning machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107952857A (en) * | 2017-11-23 | 2018-04-24 | 中山市科力高自动化设备有限公司 | A heavy spinning machine |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130403 Termination date: 20201112 |