CN202824294U - Full-automatic U-shaped tube cold-roll forming device - Google Patents

Full-automatic U-shaped tube cold-roll forming device Download PDF

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Publication number
CN202824294U
CN202824294U CN 201220436165 CN201220436165U CN202824294U CN 202824294 U CN202824294 U CN 202824294U CN 201220436165 CN201220436165 CN 201220436165 CN 201220436165 U CN201220436165 U CN 201220436165U CN 202824294 U CN202824294 U CN 202824294U
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CN
China
Prior art keywords
mandrel
fixed
forming device
frame
moving
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Expired - Fee Related
Application number
CN 201220436165
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Chinese (zh)
Inventor
代国伟
俞革新
成营营
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BEIJING TIANPU SOLAR ENERGY INDUSTRY Co Ltd
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BEIJING TIANPU SOLAR ENERGY INDUSTRY Co Ltd
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Priority to CN 201220436165 priority Critical patent/CN202824294U/en
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Publication of CN202824294U publication Critical patent/CN202824294U/en
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Abstract

The utility model relates to a full-automatic U-tube cold-roll forming device. The full-automatic U-tube cold-roll forming device comprises a rack, and clamping components fixed on the rack, namely, a clamp component, a dabber and a rotational molding component. The clamp component and the rotational molding component are respectively arranged on two sides of the dabber. The clamp component can also slide towards the direction away from the dabber. The rotational molding component can rotate on the horizontal plane at 180 degrees with the dabber as the center of the circle. A thin-wall copper tube is clamped and positioned by the clamp component and then the rotational molding component rotates around the center of the circle at 180 degrees, and thus the thin-wall copper tube is fabricated into a U-shaped tube. In the blending process of the cooper tube, the thin-wall copper tube is always clamped, and after the brake is formed, the component has the advantages of being free of rift and corrugation, and smooth and attractive in appearance. Meanwhile, the full-automatic U-tube cold-roll forming device further has the advantages of saving manual labor in U-shaped tube processing and saving the cost.

Description

Complete manual U-shaped pipe cold-bending forming device
Technical field
The utility model relates to and a kind ofly thin wall tubule is bent into the device of U-shaped pipe, especially a kind of complete manual U-shaped pipe cold-bending forming device.
Background technology
Now that the method for thin wall tubule bending is various, mainly be divided into manual, automatic two kinds.Manual U-shaped pipe moulding mainly be at first with oxygen, acetylene torch with the thin wall tubule heating after, again with the thin wall tubule bending of heating, this kind method is time-consuming, require great effort, waste energy, yield rate is not high.The numerical control copper pipe bending machine adopts PLC control, adds the numerical control module, man-machine interface, and conversational operation, formula is set easy to be easy, and efficient is high; But equipment cost is high, generally about 120,000 yuan, and consumes electric energy.
The patent No. is CN200720173575.9, and the disclosed structure of Chinese utility model patent that name is called " U-shaped pipe bending tool " comprises: the female carcass of bend pipe, milled head and brace; Milled head rotatably is arranged on the female carcass of bend pipe by an end of brace, and described milled head is installed in rotation on the other end of brace, also offers the grooving that matches with described milled head on the female carcass of bend pipe.This utility model can accurately be bent into thin wall tubule U-shaped pipe, and convenient, efficient.But the length of the U-shaped pipe that it bends and the radius of bending are definite value, poor practicability.
The utility model content
In order to address the above problem, the utility model provides a kind of manual U-shaped pipe cold-bending forming device.Technical problem to be solved in the utility model is to provide a kind of complete manual U-shaped pipe cold-bending forming device, can accurately thin wall tubule be bent into U-shaped pipe, and pipe fitting radius, length, radius bend are unrestricted, and many thin wall tubules can be bent into U-shaped pipe.
The utility model is achieved through the following technical solutions above-mentioned technical purpose.
Complete manual U-shaped pipe cold-bending forming device, comprise frame, clamp assembly, mandrel, rotational forming assembly, described mandrel comprises at least one roller, described roller is fixed by screws in an end of frame, described clamp assembly and rotational forming assembly lay respectively at the both sides of described mandrel and are fixed on the frame, described clamp assembly comprise be assemblied on the frame and can to the fixed slider that slides away from the mandrel direction, be fixed by screws on the described fixed slider pressing plate and between fixed slider and mandrel and by the fixing clamp piece of pressing plate; Described rotational forming assembly comprises and is assemblied on the frame and can be take the center of mandrel as the center of circle be installed in the moving roller devices on the movable slider at the movable slider of Rotate 180 on the horizontal plane °, by key and be fixed on moving fixture block on the described moving roller devices by straight pin that described moving roller devices comprises moving roller and driving wheel frame; On the described roller, on the side of clamp piece, all be provided with at least a semi-cylindrical recesses on the side of moving fixture block, described clamp piece and the moving reeded side of fixture block are all towards mandrel.
Preferably, also be provided with handle on the described rotational forming assembly, described handle is fixed on the described movable slider.
Preferably, on the described rotational forming assembly load bearing component is set also, described load bearing component is welded on the described movable slider and is positioned on the direction of the semicolumn groove extension on the moving fixture block.
Preferably, an end relative with described mandrel is provided with for the fixing fastener of thin wall tubule one end on the described frame, be provided with a diameter on the described fastener less than the metal bar of thin wall tubule internal diameter, described metal bar is positioned on the extended line of the semicolumn groove on the clamp piece.
Complete manual U-shaped pipe cold-bending forming device is put in the place, location with thin wall tubule in Forging Process, clamp with clamp assembly first, then is close to workpiece by the rotational forming assembly and ° gets final product around the mandrel Rotate 180.Under the effect of clamp piece, moving fixture block, in whole BENDING PROCESS, thin wall tubule is clamped all the time, and thin wall tubule has good ductility, thus thin wall tubule after brake forming not breach, gauffer, smooth-shaped are not attractive in appearance.
Can realize the bending of different-diameter thin wall tubule by the radius of changing roller and moving fixture block upper semi-circle cylindrical groove; Can process the different U-shaped pipe of radius bend by changing roller; By on the roller, on the side of clamp piece, a side of moving fixture block arranges a plurality of semi-cylindrical recesses, and a plurality of rollers, clamp piece, moving fixture block perhaps are set, then can realize simultaneously many thin wall tubules being bent into U-shaped pipe.
Description of drawings
Fig. 1 is the top view of complete manual U-shaped pipe cold-bending forming device described in the utility model.
Fig. 2 be among Fig. 1 A-A to cross-sectional view.
Among the figure: 1-clamp assembly, 2-mandrel, 3-rotational forming assembly, 4-frame, 5-thin wall tubule, the 101-fixed slider, the 102-pressing plate, 103-clamp piece, the 201-roller, 301-moves fixture block, the 302-straight pin, 303-moves roller, 304-driving wheel frame, 305-key, 306-movable slider.
The specific embodiment
For the clearer the technical solution of the utility model of introducing, the utility model is described in more detail below in conjunction with the drawings and the specific embodiments.
Such as Fig. 1, shown in Figure 2, complete manual U-shaped pipe cold-bending forming device described in the utility model, comprise frame 4, clamp assembly 1, mandrel 2, rotational forming assembly 3, described mandrel 2 comprises at least one roller 201, described roller 201 is fixed by screws in an end of frame 4, described clamp assembly 1 and rotational forming assembly 3 lay respectively at the both sides of described mandrel 2, and be fixed on the frame 4, described clamp assembly 1 comprises and being assemblied on the frame 4 and can be to the fixed slider 101 that slides away from mandrel 2 directions, be fixed by screws on the described fixed slider 101 pressing plate 102 and between fixed slider 101 and mandrel 2 and by the fixing clamp piece 103 of pressing plate 102; Described rotational forming assembly 3 comprises and is assemblied on the frame 4 and can be take the center of mandrel 2 as the center of circle be installed in the moving roller devices on the movable slider 306 at the movable slider 306 of Rotate 180 on the horizontal plane °, by key 305 and be fixed on moving fixture block 301 on the described moving roller devices by straight pin 302 that described moving roller devices comprises moving roller 303 and driving wheel frame 304; On the described roller 201, on the side of clamp piece 103, all be provided with at least a semi-cylindrical recesses on the side of moving fixture block 301, described clamp piece 103 and moving fixture block 301 reeded sides are all towards mandrel 2.
When on the roller 201, on the side of clamp piece 103, semi-cylindrical recesses is set is a plurality of for a side of moving fixture block 301, and a plurality of rollers 201 perhaps are set, then can realize simultaneously many thin wall tubules 5 being bent into U-shaped pipe.
Complete manual U-shaped pipe cold-bending forming device is put in the place, location with thin wall tubule 5 in Forging Process, clamp with clamp assembly 1 first, then is close to workpiece by rotational forming assembly 3 and ° gets final product around mandrel 2 Rotate 180s.Under the effect of clamp piece 103, moving fixture block 301, in whole BENDING PROCESS, thin wall tubule 5 is clamped all the time, and thin wall tubule 5 has good ductility, thus thin wall tubule 5 after brake forming not breach, gauffer, smooth-shaped are not attractive in appearance.
Particularly, by the different roller 201 of the radius of changing semi-cylindrical recesses and moving fixture block 301, clamp piece 103, just can realize the bending to different-diameter thin wall tubule 5.By changing the roller 201 of different radii, can process the different U-shaped pipe of radius bend.
Further, in order further to improve the quality of the U-shaped pipe that complete manual U-shaped pipe cold-bending forming device described in the utility model processes, make it have perfect profile, on described rotational forming assembly 3 load bearing component is set also, described load bearing component is welded on the described movable slider 306 and is positioned on the direction of the semicolumn groove extension on the moving fixture block 301.An end relative with described mandrel 2 is provided with for the fixing fastener of thin wall tubule 5 one ends on the described frame 4, be provided with a diameter on the described fastener less than the metal bar of thin wall tubule 5 internal diameters, described metal bar is positioned on the extended line of the semicolumn groove on the clamp piece 103.Be provided with handle on the described rotational forming assembly 3, make things convenient for the staff to operate.Described handle is fixed on the described movable slider 306.
Above embodiment is preferred embodiment of the present utility model; so be not the exhaustive of the utility model embodiment, any apparent improvement, replacement or modification that those skilled in the art make on basis of the present utility model all belong to protection domain of the present utility model.

Claims (4)

1. complete manual U-shaped pipe cold-bending forming device, it is characterized in that, comprise frame (4), clamp assembly (1), mandrel (2), rotational forming assembly (3), described mandrel (2) comprises at least one roller (201), described roller (201) is fixed by screws in an end of frame (4), described clamp assembly (1) and rotational forming assembly (3) lay respectively at the both sides of described mandrel (2), and be fixed on the frame (4), described clamp assembly (1) comprises that to be assemblied in frame (4) upper and can be to the fixed slider (101) that slides away from mandrel (2) direction, be fixed by screws in the pressing plate (102) on the described fixed slider (101) and be positioned at fixed slider (101) and mandrel (2) between and by the fixing clamp piece (103) of pressing plate (102); Described rotational forming assembly (3) comprise be assemblied in frame (4) upper and can be take the center of mandrel (2) as the center of circle at the movable slider (306) of Rotate 180 on the horizontal plane °, be installed in the moving roller devices on the movable slider (306) and be fixed on moving fixture block (301) on the described moving roller devices by straight pin (302) by key (305), described moving roller devices comprises moving roller (303) and driving wheel frame (304); Described roller (201) is upper, on the side of clamp piece (103), all be provided with at least a semi-cylindrical recesses on the side of moving fixture block (301), described clamp piece (103) and the moving reeded side of fixture block (301) are all towards mandrel (2).
2. described complete manual U-shaped pipe cold-bending forming device according to claim 1 is characterized in that also be provided with handle on the described rotational forming assembly (3), described handle is fixed on the described movable slider (306).
3. described complete manual U-shaped pipe cold-bending forming device according to claim 1, it is characterized in that, on the described rotational forming assembly (3) load bearing component is set also, described load bearing component is welded on described movable slider (306) upward and is positioned on the direction of the semicolumn groove extension on the moving fixture block (301).
4. described complete manual U-shaped pipe cold-bending forming device according to claim 3, it is characterized in that, the upper end relative with described mandrel (2) of described frame (4) is provided with for the fixing fastener of thin wall tubule (5) one ends, be provided with a diameter on the described fastener less than the metal bar of thin wall tubule (5) internal diameter, described metal bar is positioned on the extended line of the semicolumn groove on the clamp piece (103).
CN 201220436165 2012-08-29 2012-08-29 Full-automatic U-shaped tube cold-roll forming device Expired - Fee Related CN202824294U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220436165 CN202824294U (en) 2012-08-29 2012-08-29 Full-automatic U-shaped tube cold-roll forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220436165 CN202824294U (en) 2012-08-29 2012-08-29 Full-automatic U-shaped tube cold-roll forming device

Publications (1)

Publication Number Publication Date
CN202824294U true CN202824294U (en) 2013-03-27

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CN 201220436165 Expired - Fee Related CN202824294U (en) 2012-08-29 2012-08-29 Full-automatic U-shaped tube cold-roll forming device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102836905A (en) * 2012-08-29 2012-12-26 北京天普太阳能工业有限公司 Full-manual cold bend forming device for U-shaped tube

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102836905A (en) * 2012-08-29 2012-12-26 北京天普太阳能工业有限公司 Full-manual cold bend forming device for U-shaped tube
CN102836905B (en) * 2012-08-29 2015-01-21 北京天普太阳能工业有限公司 Full-manual cold bend forming device for U-shaped tube

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130327

Termination date: 20130829