CN202806793U - A vehicle bottom image monitoring mechanism for train inspection operations - Google Patents

A vehicle bottom image monitoring mechanism for train inspection operations Download PDF

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Publication number
CN202806793U
CN202806793U CN201220420091.0U CN201220420091U CN202806793U CN 202806793 U CN202806793 U CN 202806793U CN 201220420091 U CN201220420091 U CN 201220420091U CN 202806793 U CN202806793 U CN 202806793U
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CN
China
Prior art keywords
car body
driving
vertical rail
monitoring mechanism
image monitoring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201220420091.0U
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Chinese (zh)
Inventor
杨亮
郭忠
农时猛
毕方勇
眭力
李茹昕
丁啸
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Beijing Ctrowell Infrared Technology Co ltd
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Beijing Ctrowell Infrared Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201220420091.0U priority Critical patent/CN202806793U/en
Application granted granted Critical
Publication of CN202806793U publication Critical patent/CN202806793U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses a vehicle bottom image monitoring mechanism for train inspection operation, which comprises a vehicle body, a carriage, a driving assembly and a current collector; the bottom surface of the trolley body is provided with a groove matched with the top surface of the vertical rail, and is connected with a supporting wheel attached to the side wall of the vertical rail through a shaft; the two sides of the vehicle body are respectively provided with a driving component mounting plate and a carriage; the vehicle body is also provided with an encoder; the driving assembly comprises a driving motor, a driving wheel, a speed reducer and a clutch; the infrared sensor is arranged on the top surface of the bottom of the driving component mounting plate, and the bottom surface is coupled with a driving wheel attached to the side surface of the vertical rail; the driving motor is connected with the driving wheel through the speed reducer and the clutch; the spring shaft is fixed on the side surface of the vehicle body, a compression spring is sleeved on the spring shaft, and two ends of the compression spring are respectively fixed with the driving wheel and the vehicle body; the inside of the carriage is provided with a camera and a control panel; the control board is connected to the current collector. The utility model discloses possess the function of independently removing, distance shooting, vehicle axle counting vehicle, wheel location, realize the scanning shooting and the real-time supervision of train bottom.

Description

A kind of car base map for being listed as the inspection operation is as mechanism for monitoring
Technical field
The utility model belongs to vehicle stock inspection technical field, specifically, is a kind ofly to inspect wind operation brake cylinder state automated monitoring system for row.
Background technology
In 05 phase in 1979 " rolling stock ", published the high-ranking official and collectd a kind of electric hydaulic multi-purpose trolley of car depot's row inspection skill leather group development.The high-ranking official collects the electric hydaulic multi-purpose trolley of car depot's row inspection skill leather group development, walks at baby track by the compartment, disposes hydraulic pressure again and splits nut tool to solve the key issue of changing hook supporting plate bolt.
And the high-ranking official collects the electric hydaulic multi-purpose trolley of car depot's row inspections skill leather group development and is comprised of parts and other parts of attaching troops to a unit of being installed on the hand barrow, although the result is simple, but can not realize automation, and just individual device be safeguarded do not have the function of detection of dynamic.
The utility model content
For the deficiencies in the prior art, the utility model proposes a kind of car base map for being listed as the inspection operation as mechanism for monitoring, mobile at the track of laying by the computer controlled mechanism for monitoring, and the mode by automatic location or human assistance location orbits to assigned address, and is then logical to the train set specified parts track up of fixing a point; Realize that the failure condition of each parts was monitored at the bottom of operating personal was to car.
A kind of car base map for being listed as the inspection operation of the utility model comprises car body, compartment, driven unit and current colector as mechanism for monitoring.
Wherein, the car body bottom surface has groove, and groove and vertical tread face are equipped with; Horizontal shaft is connected to support wheel on the bottom surface of car body, and support wheel and vertical trackside wall are fitted.Car body one side is horizontally installed with the driven unit adapter plate, and opposite side is equipped with the compartment.Coder also is installed on the car body.
Described driven unit comprises drive motor, drive wheel, retarder, power-transfer clutch.The drive wheel horizontal shaft is connected on the driven unit adapter plate bottom surface, and fits with vertical trackside face.Drive motor links to each other with drive wheel with power-transfer clutch by retarder.Spring shaft is horizontally fixed on the vehicle body side, and cover has holddown spring on the spring shaft, and the holddown spring two ends are fixed with drive wheel, car body respectively.Infrared pickoff is installed on the driven unit adapter plate end face.
Described railway carriage inside is provided with camera, control desk; Control desk links to each other with current colector.
The utility model has the advantage of:
1, the utility model monitor control mechanism has intelligentized characteristics, possesses that autonomous, spacing are taken, Vehicle length is measured, the function of vehicle axle counting meter, wheel alignment;
2, the utility model monitor control mechanism has communication function, by sliding wire can realize and external control devices between communication, comprise transmitting image and other data; A plurality of monitor control mechanisms can with upper computer mix proportion network, realize the motion process Real-Time Monitoring to the scanning shoot at the bottom of the full train and brake cylinder piston rod;
3, the utility model monitor control mechanism is simple and compact for structure, and operational process is steady, and can not hinder train and normally travel.
Description of drawings
Fig. 1 is the utility model integral structure scheme drawing;
Among the figure:
1-car body 2-compartment 3-driven unit 4-current colector 5-founds rail
6-rail 7-support wheel 8-coder 9-driven unit adapter plate 10-infrared pickoff
11-sliding wire 201-camera 202-control desk 301-drive motor
302-drive wheel 303-retarder 304-power-transfer clutch 305-spring shaft 306-holddown spring
The specific embodiment
A kind of car base map for being listed as the inspection operation of the utility model comprises car body 1, compartment 2, driven unit 3 and current colector 4 as mechanism for monitoring.
Wherein, car body 1 bottom surface has groove, forms shape of a saddle structure; Horizontal shaft is connected to support wheel 7 on the car body bottom surface.Car body 1 bottom recesses and vertical rail 5 end faces are equipped with, and ride on the vertical rail, and support wheel 7 is fitted with vertical rail 5 sidewalls, realize the cooperation location of car body 1 on vertical rail 5.The whole row that described vertical rail 1 is laid in the railway are examined on the section, and it is inboard to be positioned at two rails, parallel with rail, and near an end rail 6.Strengthened the degree of stability of car body on vertical rail 5 by support wheel 7.On the car body 1 groove end face coder 8 is installed, coder 8 is rotary encoder, and the roller of coder 8 and vertical rail 5 end faces are fitted, and realizes that by support wheel 7 and coder 8 car body 1 is axially mobile at vertical rail 5 thus, and when car body 1 moves, can record the displacement that car body 1 moves by coder 8.
Car body 1 both sides are separately installed with compartment 2 and driven unit adapter plate 9, and lay respectively at vertical rail 5 inside and outside both sides.Described driven unit adapter plate 9 levels and car body 1 side are connected, and are used for installing driven unit 3 and infrared pickoff 10.Wherein, driven unit 3 comprises drive motor 301, drive wheel 302, retarder 303, power-transfer clutch 304, spring shaft 305 and holddown spring 306; Drive wheel 302 horizontal shafts are connected on driven unit adapter plate 9 bottom surfaces, and fit with vertical rail 5 sides, drive its rotation by the drive motor 301 that is fixed on driven unit adapter plate 9 bottom surfaces; On drive motor 301 output shafts retarder 303 is installed, the mouth of retarder 303 is in transmission connection by engaging tooth wheels and 304 of power-transfer clutchs, can disconnect being connected of retarder 303 and 302 of drive wheels by power-transfer clutch 304 thus, make mechanism for monitoring be in the free motion state, when fault, can push away the scene by other mechanism for monitoring, guarantee that redundant mechanism for monitoring takes over the work such as its image taking.By the rotation of drive wheel 302, realize the movement of car body 1 on vertical rail 5 thus.Spring shaft 305 is horizontally fixed on car body 1 side, cover has holddown spring 306 on the spring shaft 305, holddown spring 306 two ends are fixed with drive wheel 302, car body 1 respectively, guarantee that by holddown spring 306 drive wheels 302 obtain enough friction force, can not skid during rotation thus.Described infrared pickoff 10 is installed on driven unit adapter plate 9 end faces, and the infrared emitting end is aimed at the train wheel lower semi-circular towards vertical rail 5 outsides, by the position of infrared pickoff measurement train wheel, realizes the measurement and positioning of position, parking stall.
Described railway carriage 2 inside are provided with two cameras 201, the camera lens of two cameras 201 is aimed at respectively the railway car two bottom sides, two cameras 201 are used for respectively taking the parts of the both sides of train set, reduce thus the visual angle, avoided adopting single camera 201 to cause the serious spherical deformation of image because the visual angle is excessive.Also being provided with in railway carriage 2 and adopting the DSP digital signal processor is the control desk 202 of controller, has network communicating function, can provide control and data acquisition and processing to drive motor 301, and control desk 202 links to each other with current colector 4.Described current colector is brush, be used for standing power taking on the sliding wire 11 of installing rail 5 sides, realize the power supply of mechanism for monitoring, and can realize communicating by letter between control desk 202 and external control devices by sliding wire 11, the control signal that external control devices is sent is sent to control desk 202, by movement and the shooting of control desk 202 control mechanism for monitoring, realize the function of train set image scanning.

Claims (6)

1.一种用于列检作业的车底图像监测机构,其特征在于:包括车体、车厢、驱动组件与集电器;  1. A car bottom image monitoring mechanism for train inspection operations, characterized in that: it includes a car body, a compartment, a drive assembly and a collector; 其中,车体底面具有凹槽,凹槽与立轨顶面配合设置;车体的底面上水平轴接有支撑轮,支撑轮与立轨侧壁贴合;车体一侧水平安装有驱动组件安装板,另一侧安装有车厢;车体上还安装有编码器;  Among them, the bottom surface of the car body has a groove, and the groove is arranged in cooperation with the top surface of the vertical rail; the bottom surface of the car body is connected with a support wheel horizontally, and the support wheel is attached to the side wall of the vertical rail; a drive assembly is installed horizontally on one side of the car body The mounting plate is installed on the other side with the compartment; the encoder is also installed on the car body; 所述驱动组件包括驱动电机、驱动轮、减速器、离合器;驱动轮水平轴接在驱动组件安装板底面上,且与立轨侧面贴合;驱动电机通过减速器与离合器与驱动轮相连;弹簧轴水平固定在车体侧面上,弹簧轴上套有压紧弹簧,压紧弹簧两端分别与驱动轮、车体固定;红外传感器安装于驱动组件安装板顶面上;  The driving assembly includes a driving motor, a driving wheel, a reducer, and a clutch; the driving wheel is horizontally connected to the bottom surface of the mounting plate of the driving assembly, and is attached to the side of the vertical rail; the driving motor is connected to the driving wheel through the reducer and the clutch; the spring The shaft is horizontally fixed on the side of the car body, and the spring shaft is covered with a compression spring, and the two ends of the compression spring are respectively fixed with the driving wheel and the car body; the infrared sensor is installed on the top surface of the drive assembly mounting plate; 所述车箱内部设有摄像头、控制板;控制板与集电器相连。  A camera and a control board are arranged inside the carriage; the control board is connected with the collector. the 2.如权利要求1所述一种用于列检作业的车底图像监测机构,其特征在于:所述车体侧面水平固定有弹簧轴,弹簧轴上套有压紧弹簧,压紧弹簧两端分别与驱动轮、车体固定。  2. A car bottom image monitoring mechanism for train inspection operations as claimed in claim 1, characterized in that: a spring shaft is horizontally fixed on the side of the car body, and a compression spring is sleeved on the spring shaft, and the two compression springs The ends are respectively fixed with the drive wheel and the car body. the 3.如权利要求1所述一种用于列检作业的车底图像监测机构,其特征在于:所述编码器安装在车体凹槽顶面上,编码器为旋转编码器,编码器的滚轮与立轨顶面贴合。  3. A car bottom image monitoring mechanism for train inspection operations as claimed in claim 1, characterized in that: the encoder is installed on the top surface of the groove of the car body, the encoder is a rotary encoder, and the encoder The rollers are attached to the top surface of the vertical rail. the 4.如权利要求1所述一种用于列检作业的车底图像监测机构,其特征在于:所述红外线发射端朝向立轨外侧。  4 . The vehicle bottom image monitoring mechanism for train inspection according to claim 1 , wherein the infrared emitting end faces to the outside of the vertical rail. 5 . the 5.如权利要求1所述一种用于列检作业的车底图像监测机构,其特征在于:所述摄像头为两个,两个摄像头的镜头分别对准列车车厢底部两侧。  5. A vehicle bottom image monitoring mechanism for train inspection operations according to claim 1, characterized in that: there are two cameras, and the lenses of the two cameras are respectively aimed at the two sides of the bottom of the train carriage. the 6.如权利要求1所述一种用于列检作业的车底图像监测机构,其特征在于:所述集电器为电刷。  6. A vehicle bottom image monitoring mechanism for train inspection according to claim 1, characterized in that: said current collector is a brush. the
CN201220420091.0U 2012-08-22 2012-08-22 A vehicle bottom image monitoring mechanism for train inspection operations Expired - Lifetime CN202806793U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201220420091.0U CN202806793U (en) 2012-08-22 2012-08-22 A vehicle bottom image monitoring mechanism for train inspection operations

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Application Number Priority Date Filing Date Title
CN201220420091.0U CN202806793U (en) 2012-08-22 2012-08-22 A vehicle bottom image monitoring mechanism for train inspection operations

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106394609A (en) * 2016-08-25 2017-02-15 北京康拓红外技术股份有限公司 Device and method for truck axle counting, and truck counting and bottom key component positioning
CN109017873A (en) * 2018-06-14 2018-12-18 广州普华灵动机器人技术有限公司 The method for carrying 2D laser radar scanning axle based on mobile detection robot
CN110553858A (en) * 2018-05-30 2019-12-10 比亚迪股份有限公司 Intelligent detection device and system for trackside train chassis based on machine vision

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106394609A (en) * 2016-08-25 2017-02-15 北京康拓红外技术股份有限公司 Device and method for truck axle counting, and truck counting and bottom key component positioning
CN110553858A (en) * 2018-05-30 2019-12-10 比亚迪股份有限公司 Intelligent detection device and system for trackside train chassis based on machine vision
CN109017873A (en) * 2018-06-14 2018-12-18 广州普华灵动机器人技术有限公司 The method for carrying 2D laser radar scanning axle based on mobile detection robot

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Granted publication date: 20130320