CN202802671U - Ball exhaust and air tap mounting device - Google Patents
Ball exhaust and air tap mounting device Download PDFInfo
- Publication number
- CN202802671U CN202802671U CN 201220327937 CN201220327937U CN202802671U CN 202802671 U CN202802671 U CN 202802671U CN 201220327937 CN201220327937 CN 201220327937 CN 201220327937 U CN201220327937 U CN 201220327937U CN 202802671 U CN202802671 U CN 202802671U
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- Prior art keywords
- ball
- exhaust
- cylinder
- air valve
- valve device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000000034 method Methods 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 26
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 4
- 230000001012 protector Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 description 16
- 238000010586 diagram Methods 0.000 description 5
- 238000012856 packing Methods 0.000 description 5
- 206010000372 Accident at work Diseases 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
An embodiment of the utility model discloses a ball exhaust and air tap mounting device which comprises a frame. An exhaust forming device and an air tap mounting device are mounted at two ends of the frame respectively. During operation, the movement axis of the exhaust forming device and the movement axis of the air tap mounting device are positioned on the same straight line, so that a processed ball can be exhausted, formed and provided with an air tap at the same position. Exhaust, air tap mounting and forming procedures are combined, mechanical equipment replaces a large amount of manual operation, working efficiency and product quality are improved, processing cost is greatly reduced, and the problems of the prior art are effectively solved.
Description
Technical field
The utility model relates to a kind of ball process equipment, relates in particular to a kind of for hollow ball exhaust apparatus and the device that valve is installed.
Background technology
Hollow ball, particularly in the processing and manufacturing process of glue, ball class, be two very important operations for the exhaust of ball with at ball valve being installed, the quality of the ball of key this packing that will directly have influence on finished ball and the picture sealing etc.In the prior art, exhaust is two of each self-separation independently operations with valve is installed, the general first manual valve of packing into that under natural atmospheric pressure state, impacts during operation, then utilize the mode that vacuumizes that the air in the ball is taken away, last molding procedure is by hand ball to be pinched into certain shape that is suitable for packed and transported.Because above-mentioned operation is omnidistance manual operations, inefficiency is difficult to effectively guarantee unified quality standard, thereby cause yield rate low, owing to long-term hand operation, very large to operator's both hands infringement, this also directly causes the high of manpower and medical labour protection cost in addition.Because the manual valve of installing, the dynamics that each workman grasps can be variant, and dynamics is less can to cause the valve installation not tight, come off easily or leak gas, great efforts can cause the valve damage of covering tissue on every side a bit, also have the potential possibility of gas leakage, have badly influenced the quality of finished ball.At last, utilize vaccum-pumping equipment to carry out exhaust, the one, apparatus expensive; uneconomical, the 2nd, space, hold facility workshop is large, and power consumption is high; be unfavorable for carrying out production layout and the environmental protection in workshop, affected effective utilization in space, workshop and deviated from current country to the policy of energy-saving low-carbon.
Summary of the invention
According to the utility model, a kind of ball exhaust and dress air valve device are provided, it is one that this ball exhaust and dress air valve device close three with exhaust, installation valve and molding procedure, utilize plant equipment to replace a large amount of manual operationss, improve operating efficiency and product quality, also significantly reduced processing cost simultaneously.Well solved existing problem in the prior art.
Ball exhaust provided by the utility model and dress air valve device comprise frame, be separately installed with exhaust shaped device and valve erecting device at the two ends of described frame, in operating process, the motion axle center of described exhaust shaped device and the motion axle center of valve erecting device are located along the same line, in order to can carry out to the ball of processing the operation of exhaust Modelling and fixing valve at same position.Said motion axle center refers to move the in operation axis of main motion on time institute edge of exhaust shaped device and valve erecting device herein, in the axle center of the next Telescopic-cylinder bar of the situation that air cylinder driven is arranged.
Described exhaust shaped device is installed in the bottom of described frame, and described valve erecting device is installed in the top of described frame.Certainly also can adopt other forms according to the mutual alignment of the described exhaust shaped device of different needs and described valve erecting device, such as about arrange etc.
Described exhaust shaped device and valve erecting device are air cylinder driven, also can adopt Driven by Hydraulic Cylinder or the other forms of driving such as Mechanical Driven or driven by power according to actual conditions.
Described frame comprises support baseboard, support operation plate and roof supporting, wherein is equipped with support component between described support baseboard and support operation plate and between support operation plate and roof supporting.Described support component can be selected the section bar of the forms such as suitable angle steel, pipe, also can adopt as required multi-form structural panel.
Described exhaust shaped device comprise the first cylinder of being arranged on the described support baseboard, with the hinged air cylinder connecting rod of described the first cylinder, with the hinged pressing plate of the other end of described air cylinder connecting rod and the support link hinged with the other end of described pressing plate, the other end of wherein said support link is hinged on the described support operation plate, described pressing plate is at least three, it is spaced apart as even circumferential centered by the axis of described the first cylinder, and described the first cylinder can drive described pressing plate and synchronously shrink compression and open the action of loosening.Described contraction compresses action and the ball of want exhaust can be pushed, thereby the air in the emptying ball is also simultaneously with the ball extrusion modling, then the operation that can in the situation fixing to described moulding ball, valve be installed, described to open the action of loosening be that pressing plate opens, and can take away by the ball of moulding this moment.
Described pressing plate is preferably four, also can according to ball different packing instructions select the pressing plate of five, six or other greater numbers.
Described valve erecting device comprises the second cylinder that is arranged on the described roof supporting and the pressure mouth bar that is connected with described the second cylinder, and this pressure mouth bar is can be along doing stretching motion under the described kinematic axis mind-set under the driving of described the second cylinder.The purpose of this stretching motion be above-mentioned pressing plate ball is compressed moulding and the situation of having good positioning under be used for valve to ball being installed.
Described pressure mouth bar comprise the body of rod, the machine mouth that is connected with the free end of the described body of rod and be arranged on the described body of rod and described machine mouth between magnet, be equipped with the through hole of mutual correspondence on the wherein said body of rod, machine mouth and the magnet.
Described ball exhaust and dress air valve device comprise that also an end can insert above-mentioned through hole and held by described magnet, and the other end can insert the irony keeper that ball pore maintains ball.The effect of this keeper is the location before the ball with moulding to be compressed compresses moulding, and the Forming Quality of ball is further improved.
After the described exhaust forming operation, pressing plate opens front with the described pressure mouth bar of packing into of the valve in the ball of will packing into, utilizes the stretching motion of pressure mouth bar that described valve is pressed in the ball.
Consider the security of described ball exhaust and the operation of dress air valve device, this device also comprises the infrared switch protector, when operator's hand puts in the working range of pressure mouth bar, make described pressure mouth bar can not carry out pressing action, thereby effectively prevent the generation of industrial accident.
Ball exhaust provided by the utility model and dress air valve device can be increased work efficiency, and improve the quality of products, and reduce labor intensity, and be safe and reliable, simple in structure and be not subjected to position limitation in the workshop, greatly reduces ball processing cost.
Description of drawings
Fig. 1 is the structural perspective according to the embodiment of ball exhaust of the present utility model and dress air valve device, and this figure only illustrates the structural framing (together lower) of main relevant working portion;
Fig. 2 is the STRUCTURE DECOMPOSITION schematic diagram according to pressure mouth bar among the embodiment of ball exhaust of the present utility model and dress air valve device;
Fig. 3 is for treating the schematic diagram that pressure ball positions among the embodiment according to ball exhaust of the present utility model and dress air valve device;
Fig. 4 is for treating the schematic diagram that pressure ball carries out the exhaust moulding among the embodiment according to ball exhaust of the present utility model and dress air valve device;
Fig. 5 carries out the schematic diagram that valve is installed for treating pressure ball among the embodiment according to ball exhaust of the present utility model and dress air valve device;
Fig. 6 is according to the schematic diagram of preparing to take out the moulding ball after exhaust moulding and valve are installed among the embodiment of ball exhaust of the present utility model and dress air valve device.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing the utility model is described in further detail.
Fig. 1 illustrates an embodiment according to ball exhaust provided by the utility model and dress air valve device, in order more clearly to show main points, only show mainly relevant work structuring parts among the figure, as parts and all omissions in this figure (together lower) of part such as guidance panel, circuit, fluid pressure line and structural housing and protective covers.The device of this embodiment comprises frame 1, be separately installed with exhaust shaped device 2 and valve erecting device 3 at the two ends of described frame 1, in operating process, the motion axle center of described exhaust shaped device 2 and the motion axle center of valve erecting device 3 are located along the same line, in order to can carry out to the ball of processing the operation of exhaust Modelling and fixing valve at same position.
Described exhaust shaped device 2 is installed in the bottom of described frame 1, and described valve erecting device 3 is installed in the top of described frame 1.
Described exhaust shaped device 2 is air cylinder driven, the connection of this not shown pneumatic circuit with valve erecting device 3.
Described frame 1 comprises support baseboard 11, support operation plate 12 and roof supporting 13, wherein is being equipped with support component 14 between described support baseboard 11 and the support operation plate 12 and between support operation plate 12 and roof supporting 13.Described support component 14 between described support baseboard 11 and support operation plate 12 is angle steel, and quantity is 4, lays respectively at four square drift angle places, and the support component 14 between support operation plate 12 and roof supporting 13 is the section bar of pipe, and quantity is two.
Described exhaust shaped device 2 comprises the first cylinder 21 that is arranged on the described support baseboard 11, the air cylinder connecting rod 22 hinged with described the first cylinder 21, the pressing plate 23 hinged with the other end of described air cylinder connecting rod 22 reaches the support link 24 hinged with the other end of described pressing plate 23, the other end of wherein said support link 24 is hinged on the described support operation plate 12, described pressing plate 23 is four, it is spaced apart as even circumferential centered by the axis of described the first cylinder 21, and described the first cylinder 21 can drive described pressing plate 23 and synchronously shrink compression and open the action of loosening.Described contraction compresses action and the ball of want exhaust can be pushed, thereby the air in the emptying ball also is squeezed into ball four rib types simultaneously, then the operation that can in the situation fixing to described moulding ball, valve be installed, described to open the action of loosening be that pressing plate opens, and can take away by the ball of moulding this moment.
Described valve erecting device 3 comprises the second cylinder 31 that is arranged on the described roof supporting and the pressure mouth bar 32 that is connected with described the second cylinder 31, and this pressure mouth bar 32 is can be along doing stretching motion under the described kinematic axis mind-set under the driving of described the second cylinder 31.The purpose of this stretching motion be above-mentioned pressing plate 23 ball is compressed moulding and the situation of having good positioning under be used for valve to ball being installed.
As shown in Figure 2, described pressure mouth bar 32 comprise the body of rod 321, the machine mouth 322 that is connected with the free end of the described body of rod 321 and be arranged on the described body of rod and described machine mouth between magnet 323, be equipped with the through hole 324 of mutual correspondence on the wherein said body of rod 321, machine mouth 322 and the magnet 323.
Described ball exhaust and dress air valve device comprise that also an end can insert above-mentioned through hole 324 and held by described magnet 323, and the other end can insert the irony keeper 33 that ball pore maintains ball.The effect of this keeper 33 is the location before the ball with moulding to be compressed compresses moulding, and the Forming Quality of ball is further improved.
Consider the security of described ball exhaust and the operation of dress air valve device, this device also comprises infrared switch protector (not shown), when operator's hand puts in the working range of pressure mouth bar, make described pressure mouth bar can not carry out pressing action, thereby effectively prevent the generation of industrial accident.
In order better to play the protection to the operator, this device also comprises the protective cover (not shown) that is installed in described support top.
When using described ball exhaust and dress air valve device to carry out that ball carried out process operation, shown in Fig. 3-6, under the state that pressing plate 23 is opened, end with keeper 33 inserts in the ball 10 to be processed first, again described keeper 33 other ends are inserted in the through hole 324 of pressure mouth bar 32, utilize magnet 323 that described ball 10 is held the location, this position is the centering position that sets in advance, then operating the first cylinder 21 makes described pressing plate 23 shrink the described ball 10 of compression, under pressing plate 23 pressuring actions, air under the natural pressure in the ball 10 is extruded discharge, simultaneously also to be extruded moulding be four required prismatics to described ball 10 and be fixed, next take away keeper 33, the valve (not shown) that wish is installed is packed in the through hole 324 of described pressure mouth bar 32, wherein said valve outer through slightly greater than the internal diameter of described through hole, so that after valve is loaded into the pressure mouth bar, can be held, next operate again the second cylinder 31, utilize the action of stretching out of pressure mouth bar described valve to be pressed in the pore of described ball, finish the operation that valve is installed, last operation the first cylinder 21 opens described pressing plate 23, take away in type, install the ball of valve, so far finish an operation cycle.
Above-described embodiment is than prior art, and the efficient of product has improved 10%-20%, and yield rate improves 10%, and has also reduced energy resource consumption simultaneously.Present embodiment is simple in structure in addition, and is easy to operate, but need not the workman is carried out just direct control of special technical training, saved processing cost.
Above disclosed only is a kind of preferred embodiment of the utility model, certainly can not limit with this interest field of the utility model, and the equivalent variations of therefore doing according to the utility model claim still belongs to the scope that the utility model is contained.
Claims (10)
1. a ball exhaust and dress air valve device, comprise frame, it is characterized in that: be separately installed with exhaust shaped device and valve erecting device at the two ends of described frame, in operating process, the motion axle center of described exhaust shaped device and the motion axle center of valve erecting device are located along the same line, in order to can carry out to the ball of processing the operation of exhaust Modelling and fixing valve at same position.
Ball exhaust according to claim 1 and the dress air valve device, it is characterized in that: described exhaust shaped device is installed in the bottom of described frame, described valve erecting device is installed in the top of described frame.
Ball exhaust according to claim 2 and the dress air valve device, it is characterized in that: described exhaust shaped device and valve erecting device are air cylinder driven.
Ball exhaust according to claim 2 and the dress air valve device, it is characterized in that: described frame comprises support baseboard, support operation plate and roof supporting, wherein is equipped with support component between described support baseboard and support operation plate and between support operation plate and roof supporting.
Ball exhaust according to claim 4 and the dress air valve device, it is characterized in that: described exhaust shaped device comprises the first cylinder that is arranged on the described support baseboard, the air cylinder connecting rod hinged with described the first cylinder, the pressing plate hinged with the other end of described air cylinder connecting rod reaches the support link hinged with the other end of described pressing plate, the other end of wherein said support link is hinged on the described support operation plate, described pressing plate is at least three, it is spaced apart as even circumferential centered by the axis of described the first cylinder, and described the first cylinder can drive described pressing plate and synchronously shrink compression and open the action of loosening.
Ball exhaust according to claim 5 and the dress air valve device, it is characterized in that: described pressing plate is four.
Ball exhaust according to claim 4 and the dress air valve device, it is characterized in that: described valve erecting device comprises the second cylinder that is arranged on the described roof supporting and the pressure mouth bar that is connected with described the second cylinder, and this pressure mouth bar is can be along doing stretching motion under the described kinematic axis mind-set under the driving of described the second cylinder.
Ball exhaust according to claim 7 and the dress air valve device, it is characterized in that: described pressure mouth bar comprise the body of rod, the machine mouth that is connected with the free end of the described body of rod and be arranged on the described body of rod and described machine mouth between magnet, be equipped with the through hole of mutual correspondence on the wherein said body of rod, machine mouth and the magnet.
Ball exhaust according to claim 8 and the dress air valve device, it is characterized in that: comprise that also an end can insert described through hole and be held by described magnet, the other end can insert the irony keeper that ball pore maintains ball.
10. each described ball exhaust and dress air valve device is characterized in that: also comprise the infrared switch protector according to claim 1-9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220327937 CN202802671U (en) | 2011-10-26 | 2012-07-06 | Ball exhaust and air tap mounting device |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120414029.6 | 2011-10-26 | ||
| CN201120414029 | 2011-10-26 | ||
| CN 201220327937 CN202802671U (en) | 2011-10-26 | 2012-07-06 | Ball exhaust and air tap mounting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202802671U true CN202802671U (en) | 2013-03-20 |
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ID=47861618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220327937 Expired - Fee Related CN202802671U (en) | 2011-10-26 | 2012-07-06 | Ball exhaust and air tap mounting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202802671U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105233478A (en) * | 2015-11-03 | 2016-01-13 | 南通智晶塑料制品有限公司 | Full-automatic deflating machine for plastic balls |
| CN110645870A (en) * | 2019-09-20 | 2020-01-03 | 湖南航硕体育用品有限公司 | Ball quality detector |
-
2012
- 2012-07-06 CN CN 201220327937 patent/CN202802671U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105233478A (en) * | 2015-11-03 | 2016-01-13 | 南通智晶塑料制品有限公司 | Full-automatic deflating machine for plastic balls |
| CN110645870A (en) * | 2019-09-20 | 2020-01-03 | 湖南航硕体育用品有限公司 | Ball quality detector |
| CN110645870B (en) * | 2019-09-20 | 2021-05-18 | 湖南航硕体育用品有限公司 | A ball quality detector |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130320 Termination date: 20210706 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |