CN202786254U - Constant-temperature automatic deslagging biogas tank - Google Patents

Constant-temperature automatic deslagging biogas tank Download PDF

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CN202786254U
CN202786254U CN201220449348.5U CN201220449348U CN202786254U CN 202786254 U CN202786254 U CN 202786254U CN 201220449348 U CN201220449348 U CN 201220449348U CN 202786254 U CN202786254 U CN 202786254U
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fermentation tank
liquid level
biogas
level switch
controller
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苏有勇
陈恒杰
潘奇林
吴桢芬
叶节连
韩挺
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Kunming University of Science and Technology
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Abstract

本实用新型提供一种恒温自动排渣沼气池,包括发酵池、电磁阀、加热器、搅拌器、下液位开关、上液位开关、温度传感器、控制器和电机;所述发酵池设有入料口,加热器安装在发酵池内,并通过总控制器连接;搅拌器安装在发酵池内,并通过电机与总控制器连接;温度传感器设置于发酵池内,并通过总控制器连接;下液位开关和上液位开关安装在发酵池内壁,并通过总控制器连接;控制器和电机设置在发酵池上方。本装置能够保持池内的恒温状态,同时有液位开关的控制作用可以根据池内液位自动排出多余的沼渣和沼液;既可以保持池内的高产沼气率,也能节约人力定时清理多余沼渣和沼液。

Figure 201220449348

The utility model provides a constant-temperature automatic slag-discharging biogas pool, which comprises a fermentation tank, a solenoid valve, a heater, an agitator, a lower liquid level switch, an upper liquid level switch, a temperature sensor, a controller and a motor; the fermentation tank is equipped with The feed inlet and the heater are installed in the fermentation tank and connected with the general controller; the agitator is installed in the fermentation tank and connected with the general controller through the motor; the temperature sensor is installed in the fermentation tank and connected with the general controller; The level switch and the upper liquid level switch are installed on the inner wall of the fermentation tank and connected through the general controller; the controller and the motor are arranged above the fermentation tank. This device can maintain a constant temperature in the pond, and at the same time, it has the control function of the liquid level switch to automatically discharge excess biogas residue and biogas slurry according to the liquid level in the pond; it can not only maintain a high biogas production rate in the pond, but also save manpower to regularly clean up excess biogas residue and biogas slurry.

Figure 201220449348

Description

一种恒温自动排渣沼气池A constant temperature automatic slag discharge biogas digester

技术领域 technical field

本实用新型涉及沼气发酵池装置,特别涉及一种恒温自动排渣沼气池,属机械设计技术领域。 The utility model relates to a methane fermentation tank device, in particular to a constant temperature automatic slag discharge methane tank, which belongs to the technical field of mechanical design.

背景技术 Background technique

沼气池是产生沼气的一种主要场所,在我国很多地区都已经普及使用。沼气的使用可以节省很多的能源,同时剩下的沼渣也是很好的有机肥料。我们在使用沼气池的时候就需要注意两个重要的问题,第一个就是温度,一般在35℃左右沼气的产气率是最好的,第二就是需要及时清理过多的沼渣和沼液。但是,鉴于沼气池的使用大多是一般的用户,如果使用高端的设备对沼气池进行改造加工,成本过大。因此,我们需要一套成本低廉,既可以控制调节温度又能自动及时排出多余沼液和沼渣的沼气发酵池。 Biogas digesters are a major place to generate biogas and have been widely used in many areas of our country. The use of biogas can save a lot of energy, and the remaining biogas residue is also a good organic fertilizer. When we use biogas digesters, we need to pay attention to two important issues. The first is the temperature. Generally, the gas production rate of biogas is the best at around 35°C. The second is the need to clean up too much biogas residue and biogas in time. liquid. However, in view of the fact that most of the biogas digesters are used by ordinary users, if high-end equipment is used to transform and process the biogas digesters, the cost will be too high. Therefore, we need a low-cost biogas fermentation tank that can control and adjust the temperature and can automatically discharge excess biogas slurry and biogas residue in time.

实用新型内容 Utility model content

本实用新型的目的在于克服现有技术之不足,提供一种沼气池恒温而且能自动出料的装置,该装置可以保持池内恒温、自动出料、结构简单而且成本低廉。 The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a device for constant temperature and automatic discharge of biogas ponds. The device can maintain constant temperature in the pond, automatically discharge materials, and has a simple structure and low cost.

本实用新型通过以下技术方案来实现:一种恒温自动排渣沼气池,包括发酵池1、电磁阀5、加热器6、搅拌器7、下液位开关8、上液位开关9、温度传感器10、控制器11和电机12;所述发酵池1设有入料口2,加热器6安装在发酵池1内,并通过总控制器11连接;搅拌器7安装在发酵池1内,并通过电机12与总控制器11连接;温度传感器10设置于发酵池1内,并通过总控制器11连接;下液位开关8和上液位开关9安装在发酵池1内壁,并通过总控制器11连接;控制器11和电机12设置在发酵池1上方。 The utility model is realized through the following technical solutions: a constant temperature automatic slag discharge biogas tank, including a fermentation tank 1, a solenoid valve 5, a heater 6, an agitator 7, a lower liquid level switch 8, an upper liquid level switch 9, and a temperature sensor 10, controller 11 and motor 12; Described fermenting tank 1 is provided with material inlet 2, and heater 6 is installed in fermenting tank 1, and is connected by master controller 11; Stirrer 7 is installed in fermenting tank 1, and The motor 12 is connected to the general controller 11; the temperature sensor 10 is set in the fermentation tank 1 and connected to the general controller 11; the lower liquid level switch 8 and the upper liquid level switch 9 are installed on the inner wall of the fermentation tank 1, and are connected by the general control The device 11 is connected; the controller 11 and the motor 12 are arranged above the fermentation tank 1 .

所述发酵池1安装在支架3上。 The fermentation tank 1 is installed on a support 3 .

其工作过程为:首先,通过入料口2将沼气发酵需要的发酵物投入进发酵池1,使之在发酵池1内进行发酵,事先设定好的下液位开关8和上液位开关9和电磁阀受控制器11控制,当发酵池1内的液位高于上液位开关9的时候,控制器11控制电磁阀5打开,排出过量的沼液和沼渣,当液位低于液位开光8的高度时,控制器11控制电磁阀5关闭,通过在控制器11上的设定,可以设定恒温的温度,以及定时启动电机12,温度传感器10在发酵池1内实时监测温度,当低于设定温度时,加热器6会启动加热发酵池1内的发酵物,电机12在运作时,带动搅拌器7搅拌发酵池1内的混合发酵物,当用户需要使用沼气时,可以在沼气出口13处使用,整个发酵池1靠支架3支撑在地面4上。 Its working process is as follows: First, put the fermented material required for biogas fermentation into the fermentation tank 1 through the feed port 2, so that it can be fermented in the fermentation tank 1, the lower liquid level switch 8 and the upper liquid level switch set in advance 9 and the solenoid valve are controlled by the controller 11. When the liquid level in the fermentation tank 1 is higher than the upper liquid level switch 9, the controller 11 controls the solenoid valve 5 to open to discharge excess biogas slurry and biogas residue. When the liquid level is low At the height of the liquid level opening light 8, the controller 11 controls the solenoid valve 5 to close. Through the setting on the controller 11, the temperature of the constant temperature can be set, and the motor 12 can be started at regular intervals. The temperature sensor 10 is in the fermentation tank 1 in real time. Monitor the temperature. When the temperature is lower than the set temperature, the heater 6 will start to heat the fermented product in the fermentation tank 1. When the motor 12 is running, it will drive the agitator 7 to stir the mixed fermented product in the fermentation tank 1. When the user needs to use biogas , it can be used at the biogas outlet 13, and the whole fermentation tank 1 is supported on the ground 4 by the support 3.

本实用新型与现有技术相比有以下优点:本装置能够根据沼气池内的温度随时进行调节,保持池内的恒温状态,同时有液位开关的控制作用可以根据池内液位自动排出多余的沼渣和沼液;既可以保持池内的高产沼气率,也能节约人力定时清理多余沼渣和沼液。 Compared with the prior art, the utility model has the following advantages: the device can be adjusted at any time according to the temperature in the biogas tank to maintain a constant temperature state in the tank, and at the same time has the control function of the liquid level switch to automatically discharge excess biogas residue according to the liquid level in the tank and biogas slurry; it can not only maintain a high biogas production rate in the pond, but also save manpower to regularly clean up excess biogas residue and biogas slurry.

附图说明 Description of drawings

图1为本实用新所述的结构示意图; Fig. 1 is the structural representation described in the utility model;

图中,1—发酵池;2—入料口;3—支架;4—地面;5—电磁阀;6—加热器;7—搅拌器;8—下液位开关;9—上液位开关;10—温度传感器;11—控制器;12—电机;13—沼气出口。 In the figure, 1—fermentation tank; 2—feed inlet; 3—support; 4—ground; 5—solenoid valve; 6—heater; 7—agitator; 8—lower liquid level switch; 9—upper liquid level switch ; 10—temperature sensor; 11—controller; 12—motor; 13—biogas outlet.

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型做进一步描述,但本实用新型的保护范围不限于所述内容。 The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but the protection scope of the utility model is not limited to the described content.

如图1,恒温自动排渣沼气池包括发酵池1、电磁阀5、加热器6、搅拌器7、下液位开关8、上液位开关9、温度传感器10、控制器11和电机12;所述发酵池1设有入料口2,加热器6安装在发酵池1内,并通过总控制器11连接;搅拌器7安装在发酵池1内,并通过电机12与总控制器11连接;温度传感器10设置于发酵池1内,并通过总控制器11连接;下液位开关8和上液位开关9安装在发酵池1内壁,并通过总控制器11连接;控制器11和电机12设置在发酵池1上方;发酵池1安装在支架3上。 As shown in Figure 1, the constant temperature automatic slag discharge biogas digester includes a fermentation tank 1, a solenoid valve 5, a heater 6, an agitator 7, a lower liquid level switch 8, an upper liquid level switch 9, a temperature sensor 10, a controller 11 and a motor 12; The fermenter 1 is provided with a material inlet 2, the heater 6 is installed in the fermenter 1, and is connected to the master controller 11; the agitator 7 is installed in the fermenter 1, and is connected to the master controller 11 through a motor 12 The temperature sensor 10 is arranged in the fermentation tank 1, and is connected by the general controller 11; the lower liquid level switch 8 and the upper liquid level switch 9 are installed on the inner wall of the fermentation tank 1, and are connected by the general controller 11; the controller 11 and the motor 12 is arranged above the fermentation tank 1; the fermentation tank 1 is installed on the support 3.

其工作过程为:首先,通过入料口2将沼气发酵需要的发酵物投入进发酵池1,使之在发酵池1内进行发酵,事先设定好的下液位开关8和上液位开关9和电磁阀受控制器11控制,当发酵池1内的液位高于上液位开关9的时候,控制器11控制电磁阀5打开,排出过量的沼液和沼渣,当液位低于液位开光8的高度时,控制器11控制电磁阀5关闭,通过在控制器11上的设定,可以设定恒温的温度,以及定时启动电机12,温度传感器10在发酵池1内实时监测温度,当低于设定温度时,加热器6会启动加热发酵池1内的发酵物,电机12在运作时,带动搅拌器7搅拌发酵池1内的混合发酵物,当用户需要使用沼气时,可以在沼气出口13处使用,整个发酵池1靠支架3支撑在地面4上。 Its working process is as follows: First, put the fermented material required for biogas fermentation into the fermentation tank 1 through the feed port 2, so that it can be fermented in the fermentation tank 1, the lower liquid level switch 8 and the upper liquid level switch set in advance 9 and the solenoid valve are controlled by the controller 11. When the liquid level in the fermentation tank 1 is higher than the upper liquid level switch 9, the controller 11 controls the solenoid valve 5 to open to discharge excess biogas slurry and biogas residue. When the liquid level is low At the height of the liquid level opening light 8, the controller 11 controls the solenoid valve 5 to close. Through the setting on the controller 11, the temperature of the constant temperature can be set, and the motor 12 can be started at regular intervals. The temperature sensor 10 is in the fermentation tank 1 in real time. Monitor the temperature. When the temperature is lower than the set temperature, the heater 6 will start to heat the fermented product in the fermentation tank 1. When the motor 12 is running, it will drive the agitator 7 to stir the mixed fermented product in the fermentation tank 1. When the user needs to use biogas , it can be used at the biogas outlet 13, and the whole fermentation tank 1 is supported on the ground 4 by the support 3.

Claims (2)

1. a constant temperature biogas pool of automatic discharge is characterized in that: comprise fermentation vat (1), magnetic valve (5), well heater (6), agitator (7), lower liquid level switch (8), upper liquid level switch (9), temperature sensor (10), controller (11) and motor (12); Described fermentation vat (1) is provided with feeding mouth (2), and well heater (6) is installed in the fermentation vat (1), and connects by master controller (11); Agitator (7) is installed in the fermentation vat (1), and is connected with master controller (11) by motor (12); Temperature sensor (10) is arranged in the fermentation vat (1), and connects by master controller (11); Lower liquid level switch (8) and upper liquid level switch (9) are installed in fermentation vat (1) inwall, and connect by master controller (11); Controller (11) and motor (12) are arranged on fermentation vat (1) top.
2. constant temperature biogas pool of automatic discharge according to claim 1, it is characterized in that: described fermentation vat (1) is installed on the support (3).
CN201220449348.5U 2012-09-05 2012-09-05 Constant-temperature automatic deslagging biogas tank Expired - Fee Related CN202786254U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103230692A (en) * 2013-05-02 2013-08-07 南通醋酸纤维有限公司 Automatic starch solution filtering device and filtering technology thereof
CN103274577A (en) * 2013-05-31 2013-09-04 张洪顺 Constant temperature type full-automatic biogas pool

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103230692A (en) * 2013-05-02 2013-08-07 南通醋酸纤维有限公司 Automatic starch solution filtering device and filtering technology thereof
CN103230692B (en) * 2013-05-02 2014-12-17 南通醋酸纤维有限公司 Automatic starch solution filtering device and filtering technology thereof
CN103274577A (en) * 2013-05-31 2013-09-04 张洪顺 Constant temperature type full-automatic biogas pool

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