CN202784691U - Lateral boat loading and unloading device - Google Patents

Lateral boat loading and unloading device Download PDF

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Publication number
CN202784691U
CN202784691U CN 201220415388 CN201220415388U CN202784691U CN 202784691 U CN202784691 U CN 202784691U CN 201220415388 CN201220415388 CN 201220415388 CN 201220415388 U CN201220415388 U CN 201220415388U CN 202784691 U CN202784691 U CN 202784691U
Authority
CN
China
Prior art keywords
boat
support
sensor
slide plate
belt
Prior art date
Application number
CN 201220415388
Other languages
Chinese (zh)
Inventor
邓金生
李方锐
Original Assignee
深圳市捷佳伟创新能源装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 深圳市捷佳伟创新能源装备股份有限公司 filed Critical 深圳市捷佳伟创新能源装备股份有限公司
Priority to CN 201220415388 priority Critical patent/CN202784691U/en
Application granted granted Critical
Publication of CN202784691U publication Critical patent/CN202784691U/en

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Abstract

The utility model discloses a lateral boat loading and unloading device, which comprises a bracket (1), a belt conveying mechanism, a sliding plate (2), a boat seat (3), a motor (4), a speed reducer (5), a speed-down sensor (6),a positioning sensor (7), a boat discharging sensor (20) and a controller, wherein the belt conveying mechanism is arranged above the bracket; the sliding plate (2) is arranged above the belt conveying mechanism; the boat seat (3) is arranged on the sliding plate; the motor (4) is fixedly arranged on an end part of the bracket; the speed reducer (5) is connected with an output shaft of the motor and the belt conveying mechanism; the speed-down sensor (6) and the positioning sensor (7) are arranged on the end part of the bracket; the boat discharging sensor (20) is arranged on the other end part of the bracket; the controller is used for receiving a speed-down signal and a stop signal transmitted from the speed-down sensor and the positioning sensor so as to control operation, speed-down and stop of the motor; and a signal for indicating whether the sliding plate is in place is transmitted to the controller by the boat discharging sensor. The lateral boat loading and unloading device can be butted to an automatic slice insertion machine, so that the problem of incapability of inserting a slice or slice breakage due to variation in butting accuracy of the slice insertion machine is eliminated, automatic boat loading and unloading are realized, the labor intensity is relieved and the production efficiency is increased; and meanwhile, the device is convenient to mount and transport and has broad market prospect.

Description

A kind of side direction is the boat device up and down
Technical field
The utility model relates to the solar battery sheet production facilities, relates in particular to up and down boat device of a kind of side direction to diffusion furnace or PECVD device transmission solar battery sheet.
Background technology
Along with development and the expansion in photovoltaic solar market, more and more higher to industrialization production requirements.Under the prerequisite that guarantees technological effect and production capacity, improve the degree of automation of equipment, set up the main objective that automatic production line becomes the development of equipment producer.On the solar cell slice assembly line, the inserted sheet boat is used for carrying solar battery sheet to diffusion furnace and PCVD (PECVD) equipment, Shang Zhou and lower boat mostly adopt a dead lift forward direction to put the boat mode at present, because artificial Shang Zhou, lower boat mode labour intensity is large, efficient is low and can not guarantee all to be placed on the unified boat position of going up accurately at every turn, therefore some problems that unavoidable some manual operations of generation cause in actual production process are restricting the raising of production efficiency.Although overseas equipment producer has released diffusion furnace and the PECVD equipment that can dock with the graphite boat automatic slice inserting machine, there is following defective in it: 1, upper and lower boat structure and equipment one and extending equipment are outside, and it is large to take up room, and also inconvenient equipment is installed, transported; 2, the upper and lower boat structure of side direction and automatic slice inserting machine need high precision coupling, and difficulty is not only installed in high-precision requirement, and the time is slightly long, and its precision changes, and then cause fragment even insert not upper slice at all, thus very difficult large-scale promotion.
Summary of the invention
The utility model is the problems referred to above that will solve prior art, proposes a kind of degree of automation height, is convenient to the partition transportation, is convenient to dock up and down boat device of long-lived side direction.
For solving the problems of the technologies described above, the technical scheme that the utility model proposes is up and down boat device of a kind of side direction of design, it comprises: the support of frame shape, be located at respectively the belt transmission agency of support dual-side top, place described two belt transmission agencies slide plate top and come and go movement with belt, be fixed on the boat seat that is used for shelving the inserted sheet boat on the slide plate, be fixed on the electrical motor of bracket end, the retarder that connects motor output shaft and belt transmission agency, be located at deceleration sensor and the alignment sensor of bracket end, that is located at support the other end goes out the boat sensor, thereby receive restriction signal and the operation of danger signal control electrical motor that deceleration sensor and alignment sensor are sent, the controller that slows down and stop describedly going out the boat sensor and sends the slide plate signal that whether puts in place to controller.
Above-mentioned belt transmission agency comprises belt and a plurality of end to end supporting roller component, supporting roller component comprise setting adapter plate, be fixed in the support roller group that the support roller group on the adapter plate, described belt wrap every group of supporting roller component successively, be connected with described retarder by a transmission shaft near the support roller group in the supporting roller component of bracket end.At least one place is provided be used to the tensioning screw of regulating adjacent supporting roller component gap between the adjacent supporting roller component.
The positioning and guiding assembly is housed between described slide plate bottom and the support.
Above-mentioned positioning and guiding assembly can comprise the groove that is located at the slide plate bottom, be located at the guide rail that can snap in described groove on the support, and described groove and guide rail parallel are in described support side.
Described bracket end is provided with for detection of having or not the inserted sheet boat and corresponding signal being fed back to the boat detecting sensor of described controller.
Compared with prior art, the utility model neither affects equipment and installs, transports, can realize again and the plug-in sheet machine slitless connection, and do not affect structure and the precision of plug-in sheet machine, eliminate with plug-in sheet machine sheet or fragment problems occur to insert not advance because merging precision changes, realize the upper and lower boat of full automation, alleviated labour intensity, improved production efficiency; And simple in structure, stable, the location is reliable, satisfies equipment and automatically moves needs.Have wide market outlook.
Description of drawings
Below in conjunction with drawings and Examples the utility model is made detailed explanation, wherein:
Fig. 1 is the three-dimensional view of the utility model preferred embodiment;
Fig. 2 is the schematic side view of the utility model preferred embodiment;
Fig. 3 is the utilization scheme drawing of the utility model preferred embodiment;
Fig. 4 is the cross-sectional schematic of K direction among Fig. 2.
The specific embodiment
The utility model has disclosed up and down boat device of a kind of side direction, referring to Fig. 1, it comprises: the support 1 of frame shape, be located at respectively the belt transmission agency of support dual-side top, place described two belt transmission agencies slide plate 2 top and come and go movement with belt, be fixed on the boat seat 3 that is used for shelving inserted sheet boat 14 on the slide plate, be fixed on the electrical motor 4 of bracket end, the retarder 5 that connects motor output shaft and belt transmission agency, being located at the deceleration sensor 6 of support left part and alignment sensor 7(inserted sheet boat 14 is convenient to manipulator in this location, place and gets boat), that is located at support the other end goes out boat sensor 20, thereby receive restriction signal and the operation of danger signal control electrical motor that deceleration sensor and alignment sensor are sent, the controller that slows down and stop describedly going out the boat sensor and sends the slide plate signal that whether puts in place to controller.
Support 1 is the base that various parts are installed as the underframe of this device.Belt transmission agency is the core of this device, and electrical motor 4 adopts stepping motor, and the high rotating speed of its output provides power for this device after retarder 5 slows down.Fig. 2 shows the schematic side view of preferred embodiment, and this device left side connects diffusion furnace (or PECVD), and the support left end is equipped with alignment sensor 7, by the position of some inside the support deceleration sensor 6 is housed.It is close that deceleration sensor 6 is sensed slide plate 2, sends signal to controller toward left movement by right with inserted sheet boat 14 when slide plate 2, the operation of controller control decelerating through motor; When alignment sensor 7 is sensed slide plate 2, send signal to controller, controller control motor stalling, the crawl position transmission suitable at manipulator stops.Manipulator on this moment diffusion furnace or the PECVD just can grasp inserted sheet boat 14 and send into boat pushing mechanism and then send in the stove.
Fig. 3 shows preferred embodiment and uses scheme drawing, and this device right side connects automatic slice inserting machine feedway (in addition configuration is not within the utility model scope), the belt conveyor of the icon 18 plug-in sheet machine feedway that refers to.Slide plate 2 with inserted sheet boat 14 by the left end full speed running campaign of turning right, the support right-hand member is equipped with out boat sensor 20, when this sensor 20 sense slide plate 2 near the time, send position signal to controller, the automatic slice inserting machine feedway is received and is sent instruction behind this signal and make belt conveyor 18 rotating in same directions, slide plate 2 just can enter plug-in sheet machine belt conveyor 18, just can realize docking of side boat mechanism and plug-in sheet machine feedway this moment.The alignment sensor 7 of plug-in sheet machine belt conveyor right-hand member sense slide plate 2 near the time, send danger signal to controller, controller control motor is out of service, automatic slice inserting machine is got sheet and inserted sheet immediately.After inserted sheet was finished, slide plate moved left, entered next repetition period.There is an outstanding docking locating piece 17 right side of Fig. 1 medium-height trestle 1, and the location when docking with automatic slice inserting machine for equipment guarantees and plug-in sheet machine belt conveyor slitless connection.(model: FIXY 10P51E1, distance of reaction: 20-120mm), alignment sensor 7 adopts diffuse reflection type sensors, distance of reaction: 10-60mm for deceleration sensor 6,20 employing diffuse reflection type sensors in preferred embodiment.
In preferred embodiment, described belt transmission agency comprises belt 9 and a plurality of end to end supporting roller component 8, supporting roller component comprise setting adapter plate, be fixed in the support roller group that the support roller group on the adapter plate, described belt wrap every group of supporting roller component successively, supporting roller component plays back-up belt, slide plate reaches the effect that slide plate is led, and prevents that the skew of transport process middle slide plate from causing the location inaccurate.Be connected with described retarder 5 by a transmission shaft 10 near the support roller group in the supporting roller component of bracket end.
In preferred embodiment, between two supporting roller components on the right tensioning screw 11 is housed.Be drilled with the tapped bore that is spirally connected with tensioning screw on the sidewall of the supporting roller component in tensioning screw 11 left sides, rotation tensioning screw 11 can eject the supporting roller component (being belt slave wheel) on its right side to the right, thereby realizes the tensioning to belt.
For anti-limited slip plate skew causes locating inaccuracy, between slide plate 2 bottoms and the support 1 positioning and guiding assembly 12 is housed.Guidance set as shown in Figure 4 in the preferred embodiment, Fig. 4 is the cross-sectional schematic of K direction among Fig. 2, positioning and guiding assembly 12 comprises the groove 15 that is located at slide plate 2 bottoms, is located at the guide rail that can snap in described groove 16 on the support 1, and described groove and guide rail parallel are in described support side.Slide plate 2 and top inserted sheet boat 14 thereof are defined mobile direction by this, can only be parallel to the support side and come and go mobile.
Referring to Fig. 2, in preferred embodiment, support 1 end is provided with for detection of whether the inserted sheet boat being housed on the slide plate 2 and corresponding signal being fed back to the boat detecting sensor 13 of described controller.Fig. 1 left side shows boat detecting sensor support 19, and boat detecting sensor 13 is installed on this support.When the slide plate that does not carry the inserted sheet boat moves from right to left, during through deceleration sensor 6 and alignment sensor 7, can slow down and stop, but detecting the inserted sheet boat, boat detecting sensor 13 not putting in place, diffusion furnace or PECVD manipulator can not move.Boat detecting sensor 13 can adopt diffuse reflection type sensor (model: OHDK 14P5101/S35A, distance of reaction: 20-350mm).
Above embodiment only is casehistory, non-providing constraints.Anyly do not break away from the application's spirit and category, and to its equivalent modifications of carrying out or change, all should be contained among the application's the claim scope.

Claims (6)

1. side direction boat device up and down, it is characterized in that, comprise: the support of frame shape (1), be located at respectively the belt transmission agency of support dual-side top, place described two belt transmission agencies slide plate (2) top and come and go movement with belt, be fixed on the boat seat (3) that is used for shelving inserted sheet boat (14) on the slide plate, be fixed on the electrical motor (4) of bracket end, the retarder (5) that connects motor output shaft and belt transmission agency, be located at deceleration sensor (6) and the alignment sensor (7) of support one end, that is located at support the other end goes out boat sensor (20), thereby receive restriction signal and the operation of danger signal control electrical motor that deceleration sensor and alignment sensor are sent, the controller that slows down and stop describedly going out the boat sensor and sends the slide plate signal that whether puts in place to controller.
2. side direction as claimed in claim 1 boat device up and down, it is characterized in that: described belt transmission agency comprises belt (9) and a plurality of end to end supporting roller component (8), supporting roller component comprise setting adapter plate, be fixed in the support roller group that the support roller group on the adapter plate, described belt wrap every group of supporting roller component successively, be connected with described retarder (5) by a transmission shaft (10) near the support roller group in the supporting roller component of bracket end.
3. side direction as claimed in claim 2 boat device up and down, it is characterized in that: at least one place is provided be used to the tensioning screw of regulating adjacent supporting roller component gap (11) between the adjacent supporting roller component.
4. boat device about the side direction as claimed in claim 1 is characterized in that: between described slide plate (2) bottom and the support (1) positioning and guiding assembly (12) is housed.
5. side direction as claimed in claim 4 boat device up and down, it is characterized in that: described positioning and guiding assembly (12) comprises the groove (15) that is located at slide plate (2) bottom, is located at the guide rail that can snap in described groove (16) on the support (1), and described groove and guide rail parallel are in described support side.
6. side direction as claimed in claim 1 boat device up and down is characterized in that: described support (1) end is provided with for detection of having or not the inserted sheet boat and corresponding signal being fed back to the boat detecting sensor (13) of described controller.
CN 201220415388 2012-08-21 2012-08-21 Lateral boat loading and unloading device CN202784691U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220415388 CN202784691U (en) 2012-08-21 2012-08-21 Lateral boat loading and unloading device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220415388 CN202784691U (en) 2012-08-21 2012-08-21 Lateral boat loading and unloading device

Publications (1)

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CN202784691U true CN202784691U (en) 2013-03-13

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103231898A (en) * 2012-08-21 2013-08-07 深圳市捷佳伟创新能源装备股份有限公司 Lateral embark and disembark device
CN104648928A (en) * 2015-02-16 2015-05-27 吴中经济技术开发区越溪斯特拉机械厂 Conveying mechanism for memory bank clamp groove trial assembly machine
CN105336653A (en) * 2015-09-29 2016-02-17 横店集团东磁股份有限公司 Diffusion quartz boat sheet inserting device
CN105501864A (en) * 2015-12-17 2016-04-20 迈得医疗工业设备股份有限公司 Catheter feeding device in medical assembling machine
CN105514004A (en) * 2015-12-25 2016-04-20 横店集团东磁股份有限公司 Diffusion quartz boat sheet unloading device
CN106312086A (en) * 2015-12-09 2017-01-11 厦门达斯自动化技术有限公司 Push-rod furnace intelligent loading and unloading system
CN106392347A (en) * 2016-12-13 2017-02-15 江苏盘古机器人科技有限公司 Material box device for laser welding system and weldment feeding method based on material box device

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103231898A (en) * 2012-08-21 2013-08-07 深圳市捷佳伟创新能源装备股份有限公司 Lateral embark and disembark device
CN103231898B (en) * 2012-08-21 2015-05-20 深圳市捷佳伟创新能源装备股份有限公司 Lateral embark and disembark device
CN104648928A (en) * 2015-02-16 2015-05-27 吴中经济技术开发区越溪斯特拉机械厂 Conveying mechanism for memory bank clamp groove trial assembly machine
CN105336653A (en) * 2015-09-29 2016-02-17 横店集团东磁股份有限公司 Diffusion quartz boat sheet inserting device
CN105336653B (en) * 2015-09-29 2017-09-12 横店集团东磁股份有限公司 A kind of diffusing quartz boat inserting piece device
CN106312086A (en) * 2015-12-09 2017-01-11 厦门达斯自动化技术有限公司 Push-rod furnace intelligent loading and unloading system
CN106312086B (en) * 2015-12-09 2018-03-02 厦门达斯自动化技术有限公司 A kind of push rod furnace intelligence loading and unloading material system
CN105501864A (en) * 2015-12-17 2016-04-20 迈得医疗工业设备股份有限公司 Catheter feeding device in medical assembling machine
CN105514004A (en) * 2015-12-25 2016-04-20 横店集团东磁股份有限公司 Diffusion quartz boat sheet unloading device
CN105514004B (en) * 2015-12-25 2018-04-10 横店集团东磁股份有限公司 A kind of diffusing quartz boat wafer-handling device
CN106392347A (en) * 2016-12-13 2017-02-15 江苏盘古机器人科技有限公司 Material box device for laser welding system and weldment feeding method based on material box device
CN106392347B (en) * 2016-12-13 2019-02-12 江苏盘古机器人科技有限公司 Hopper device for laser welding systems and the piece uploading method based on the hopper device

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C14 Grant of patent or utility model
AV01 Patent right actively abandoned

Granted publication date: 20130313

Effective date of abandoning: 20150520

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