CN202780677U - Cylinder liner rotary robotic hand with diameter adjustable - Google Patents

Cylinder liner rotary robotic hand with diameter adjustable Download PDF

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Publication number
CN202780677U
CN202780677U CN 201220157002 CN201220157002U CN202780677U CN 202780677 U CN202780677 U CN 202780677U CN 201220157002 CN201220157002 CN 201220157002 CN 201220157002 U CN201220157002 U CN 201220157002U CN 202780677 U CN202780677 U CN 202780677U
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symmetrically arranged
cylinder liner
workbench
manipulator
variable
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赵一杰
朱青
张识超
施云高
胡晓娟
赵贤相
黄�俊
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Institute of Advanced Manufacturing Technology
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Institute of Advanced Manufacturing Technology
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Abstract

本实用新型涉及汽缸套生产领域,特别涉及一种可变直径的汽缸套转运机器手,具体的说是为汽缸套在生产加工过程中提供一种工位快速转换、省时省力的汽缸套转运机械手装置。本实用新型主要是针对国内现有的汽缸套生产自动化程度不高的现状,设计实用新型出了一种可变直径的汽缸套转运机器手。一种可变直径的汽缸套转运机器手,包括工作台和驱动工作台运动的横向驱动机构和纵向驱动机构,上述工作台下端设有机械手结构,所述机械手结构包括安装在底板上的小气缸、连接轴、连轴件、锁紧螺母、对称设置的机械手连杆、对称设置的机械手杠杆、对称设置的横杆、对称设置的夹持块连接板和对称设置的夹持块。

The utility model relates to the field of cylinder liner production, in particular to a variable-diameter cylinder liner transfer robot, in particular to provide a cylinder liner transfer with quick station changeover, time-saving and labor-saving for the cylinder liner during production and processing. Robotic device. The utility model is mainly aimed at the current situation that the existing domestic cylinder liner production automation is not high, and the utility model is designed and produced a cylinder liner transfer robot with variable diameter. A variable-diameter cylinder liner transfer robot, including a worktable and a horizontal drive mechanism and a longitudinal drive mechanism for driving the movement of the workbench. The lower end of the above-mentioned workbench is provided with a manipulator structure, and the manipulator structure includes a small cylinder installed on the bottom plate , a connecting shaft, a connecting shaft, a lock nut, a symmetrically arranged manipulator link, a symmetrically arranged manipulator lever, a symmetrically arranged cross bar, a symmetrically arranged clamping block connecting plate and a symmetrically arranged clamping block.

Description

一种可变直径的汽缸套转运机器手A cylinder liner transfer robot with variable diameter

技术领域: Technical field:

本实用新型涉及汽缸套生产领域,特别涉及一种可变直径的汽缸套转运机器手,具体的说是为汽缸套在生产加工过程中提供一种工位快速转换、省时省力的汽缸套转运机械手装置。The utility model relates to the field of cylinder liner production, in particular to a variable-diameter cylinder liner transfer robot, in particular to provide a cylinder liner with fast station changeover and time-saving and labor-saving cylinder liner transfer during the production and processing process of the cylinder liner. Robotic device.

背景技术: Background technique:

汽缸套在船舶、车柴、工程机械、农用车等领域应用十分广泛,随着社会工业化的大发展,各领域对汽缸套的需求越来越大。目前国内汽缸套的生产发展迅速,但是自动化程度不高。在汽缸套的加工过程中,各工位间主要是依靠人力进行转换,大大降低了汽缸套的生产效率。Cylinder liners are widely used in the fields of ships, diesel vehicles, construction machinery, agricultural vehicles, etc. With the rapid development of social industrialization, the demand for cylinder liners in various fields is increasing. At present, the production of domestic cylinder liners is developing rapidly, but the degree of automation is not high. During the processing of the cylinder liner, the switching between each station mainly depends on manpower, which greatly reduces the production efficiency of the cylinder liner.

实用新型内容: Utility model content:

本实用新型主要针对汽缸套生产自动化程度不高的问题,根据适应于不同缸径的汽缸套的原则,设计出了应用于汽缸套加工工位快速转换的一种可变直径的汽缸套转运机器手。本实用新型主要是针对国内现有的汽缸套生产自动化程度不高的现状,设计实用新型出了一种可变直径的汽缸套转运机器手。The utility model mainly aims at the problem of low degree of automation in cylinder liner production, and designs a variable-diameter cylinder liner transfer robot for quick conversion of cylinder liner processing stations according to the principle of adapting to cylinder liners with different cylinder diameters. . The utility model is mainly aimed at the current situation that the existing domestic cylinder liner production automation degree is not high, and the utility model is designed and produced a cylinder liner transfer robot with variable diameter.

实现本实用新型的技术方案如下:Realize the technical scheme of the utility model as follows:

一种可变直径的汽缸套转运机器手,包括工作台和驱动工作台运动的横向驱动机构和纵向驱动机构,上述工作台下端设有机械手结构,所述机械手结构包括安装在底板上的小气缸、连接轴、连轴件、锁紧螺母、对称设置的机械手连杆、对称设置的机械手杠杆、对称设置的横杆、对称设置的夹持块连接板和对称设置的夹持块;所述的连接轴与小气缸、连轴件为螺纹联接,所述的连轴件、机械手连杆、机械手杠杆通过销轴联接;上述对称设置的机械手杠杆之间通过横杆连接,上述夹持块可调连接在夹持块连接板上。A variable-diameter cylinder liner transfer robot, including a worktable and a horizontal drive mechanism and a longitudinal drive mechanism for driving the workbench. The lower end of the above-mentioned workbench is provided with a manipulator structure, and the manipulator structure includes a small cylinder installed on the bottom plate , a connecting shaft, a connecting shaft, a lock nut, a symmetrically arranged manipulator link, a symmetrically arranged manipulator lever, a symmetrically arranged cross bar, a symmetrically arranged clamping block connecting plate and a symmetrically arranged clamping block; The connecting shaft, the small cylinder, and the connecting shaft are threadedly connected, and the connecting shaft, the manipulator connecting rod, and the manipulator lever are connected through a pin shaft; the above-mentioned symmetrically arranged manipulator levers are connected by a cross bar, and the above-mentioned clamping block is adjustable Connected to the clamping block connecting plate.

上述底板下方设有起到加固作用的连接底板,且上述横杆也固定在连接底板上。A connecting bottom plate is provided below the bottom plate for reinforcement, and the cross bar is also fixed on the connecting bottom plate.

上述夹持块为可减小摩擦的尼龙材质。The above-mentioned clamping block is made of nylon material which can reduce friction.

上述横向驱动机构包括伺服电机、与工作台配合的滚珠丝杠、安装在工作台下方的滑块、与滑块配合的直线导轨和龙门横梁。The above-mentioned transverse driving mechanism includes a servo motor, a ball screw matched with the workbench, a slide block installed under the workbench, a linear guide rail matched with the slide block and a gantry beam.

上述纵向驱动机构包括安装在工作台上的大气缸和与工作台滑动连接的尾架,上述尾架上设有导杆和用来与机械手结构连接的连接板。The above-mentioned longitudinal driving mechanism includes a large cylinder installed on the workbench and a tailstock slidingly connected with the workbench. The above-mentioned tailstock is provided with a guide rod and a connecting plate for connecting with the manipulator structure.

所述机械手结构的对称设置的机械手杠杆张开角度范围为0~180度。The opening angle range of the symmetrically arranged manipulator levers of the manipulator structure is 0-180 degrees.

所述的工作台和机械手结构为两套。Described workbench and manipulator structure are two sets.

本实用新型的优点是:本实用新型通过纵向驱动机构和横向驱动机构实现工作台定位,能够迅速准确的实现汽缸套转运操作;本实用新型机械手结构利用连杆机构实现对汽缸套的抓取,结构简单可靠;本实用新型机械手结构的夹持块可调设置,方便了抓取不同直径的汽缸套,大大提高了设备的利用效率。The utility model has the advantages that: the utility model realizes the positioning of the workbench through the longitudinal drive mechanism and the transverse drive mechanism, and can quickly and accurately realize the transfer operation of the cylinder liner; The structure is simple and reliable; the clamping block of the manipulator structure of the utility model can be adjusted, which is convenient for grabbing cylinder liners with different diameters, and greatly improves the utilization efficiency of the equipment.

附图说明: Description of drawings:

图1为汽缸套外观示意图。Figure 1 is a schematic diagram of the appearance of the cylinder liner.

图2为本实用新型整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of the utility model.

图3为本实用新型的机械手结构部分结构示意图。Fig. 3 is a schematic diagram of the structural part of the manipulator of the present invention.

图4为本实用新型的机械手结构局部放大示意图。Fig. 4 is a partially enlarged schematic diagram of the structure of the manipulator of the present invention.

具体实施方式:Detailed ways:

下面结合附图对本实用新型的实施作进一步的说明:Below in conjunction with accompanying drawing, the implementation of the utility model will be further described:

见图1、图2、图3和图4,本实用新型一种可变直径的汽缸套转运机器手包括2套工作台6,每套工作台都由横向驱动机构和纵向驱动机构驱动定位。每套工作台下端都设有机械手结构11,以实现夹持汽缸套的功能。See Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a kind of variable diameter cylinder liner transfer manipulator of the utility model includes 2 sets of workbenches 6, and each set of workbenches is all driven and positioned by the transverse drive mechanism and the longitudinal drive mechanism. The lower end of each set of workbench is provided with a manipulator structure 11 to realize the function of clamping the cylinder liner.

上述横向驱动机构包括伺服电机1、与工作台6配合的滚珠丝杠2、安装在工作台下方的滑块7、与滑块配合的直线导轨8和龙门横梁9。上述工作台6的横向运动就是通过伺服电机1由联轴器带动滚珠丝杠2,滚珠丝杠螺母与工作台6相连接,工作台6通过滑块7、直线导轨8结构在龙门横梁上9运动,从而工作台能够带着机械手结构在横梁上移动。The above-mentioned transverse driving mechanism includes a servo motor 1, a ball screw 2 cooperating with the workbench 6, a slider 7 installed under the workbench, a linear guide rail 8 and a gantry beam 9 cooperating with the slider. The lateral movement of the above workbench 6 is to drive the ball screw 2 by the coupling through the servo motor 1, the ball screw nut is connected with the workbench 6, and the workbench 6 is structured on the gantry beam through the slider 7 and the linear guide rail 8. Movement, so that the table can move on the beam with the manipulator structure.

上述纵向驱动机构包括安装在工作台上的大气缸3和与工作台滑动连接的尾架4,上述尾架上设有导杆5和用来与机械手结构11连接的连接板10。工作台纵向运动就是通过大气缸3带动连接板10沿着导杆5的方向上下运动,连接板10通过连接杆与机械手结构11相连接,从而使机械手结构11能够沿着导杆5的方向纵向运动,尾架(4)主要起安全保护及连接作用。The above-mentioned longitudinal driving mechanism includes a large cylinder 3 installed on the workbench and a tailstock 4 slidingly connected with the workbench. The above-mentioned tailstock is provided with a guide rod 5 and a connecting plate 10 for connecting with the manipulator structure 11 . The longitudinal movement of the workbench is to drive the connecting plate 10 to move up and down along the direction of the guide rod 5 through the large cylinder 3, and the connecting plate 10 is connected to the manipulator structure 11 through the connecting rod, so that the manipulator structure 11 can move longitudinally Movement, the tailstock (4) mainly plays the role of safety protection and connection.

所述机械手结构11包括安装在底板11-2上的小气缸11-1、连接轴11-3、连轴件11-4、锁紧螺母11-5、对称设置的机械手连杆11-6、对称设置的机械手杠杆11-8、对称设置的横杆11-9、对称设置的夹持块连接板11-10和对称设置的夹持块11-11;所述的连接轴11-3与小气缸11-1、连轴件11-4为螺纹联接,所述的连轴件11-4、机械手连杆11-6、机械手杠杆11-8通过销轴11-7联接;上述对称设置的机械手杠杆之间通过横杆11-9连接,并且机械手杠杆张开角度范围为0~180度。上述夹持块可调连接在夹持块连接板上,夹持块11-11为可减小摩擦的尼龙材质,以确保可靠与汽缸套接触。上述底板11-2下方设有起到加固作用的连接底板11-12,且上述横杆11-9也固定在连接底板上。The manipulator structure 11 includes a small cylinder 11-1 installed on the base plate 11-2, a connecting shaft 11-3, a shaft coupling 11-4, a locking nut 11-5, a symmetrically arranged manipulator connecting rod 11-6, Symmetrically arranged manipulator lever 11-8, symmetrically arranged cross bar 11-9, symmetrically arranged clamping block connecting plate 11-10 and symmetrically arranged clamping block 11-11; described connecting shaft 11-3 and small Cylinder 11-1, connecting shaft part 11-4 are screw connection, and described connecting shaft part 11-4, manipulator connecting rod 11-6, manipulator lever 11-8 are connected by pin shaft 11-7; The levers are connected by cross bars 11-9, and the opening angle range of the levers of the manipulator is 0-180 degrees. The above-mentioned clamping blocks are adjustable and connected to the clamping block connecting plate, and the clamping blocks 11-11 are made of nylon material that can reduce friction, so as to ensure reliable contact with the cylinder liner. A connecting bottom plate 11-12 is provided below the bottom plate 11-2 for reinforcement, and the cross bar 11-9 is also fixed on the connecting bottom plate.

机械手机构11抓取或松开汽缸套的动作通过固定在底板11-2上的小气缸11-1驱动实现。小气缸带动与其螺纹联接的连接轴11-3上下运动,从而带动同样与连接轴11-3螺纹联接的连轴件11-4上下运动。连轴件11-4、锁紧螺母11-5、机械手杠杆11-8、横杆11-9通过销轴11-7组成连杆结构,连轴件11-4的运动使该连杆结构发生运动,从而使夹持块连接板11-10、夹持块11-11对汽缸套实现抓取或放下动作。The action of the manipulator mechanism 11 grabbing or loosening the cylinder liner is realized by driving the small cylinder 11-1 fixed on the base plate 11-2. The small cylinder drives the connecting shaft 11-3 which is threaded with it to move up and down, thereby driving the shaft coupling 11-4 which is also threaded with the connecting shaft 11-3 to move up and down. Connecting shaft 11-4, lock nut 11-5, manipulator lever 11-8, and cross bar 11-9 form a connecting rod structure through pin shaft 11-7, and the movement of connecting shaft 11-4 makes the connecting rod structure take place. movement, so that the clamping block connecting plate 11-10 and the clamping block 11-11 can grasp or put down the cylinder liner.

所述的机械手结构11调节抓取不同直径汽缸套主要是通过调节夹持块11-11固定在夹持块连接板11-10上的相对位置实现的。夹持块连接板11-10内孔为槽型结构,夹持块与连接板采用槽型孔的定位方式,使得夹持块可以在槽型孔内左右移动,实现可调连接,以便抓取不同直径的汽缸套。夹持块11-11为夹持面为弧形结构尼龙块,改变两个尼龙块固定在槽型结构上的距离即可调整抓取汽缸套直径的大小;并且选用尼龙材料,与汽缸套接触面为圆弧,这样的材质和结构可减小与汽缸套接触面的摩擦力,使得在高速作业情况下,达到保护汽缸套的目的。The adjustment of the manipulator structure 11 to grab cylinder liners with different diameters is mainly realized by adjusting the relative position of the clamping block 11-11 fixed on the clamping block connecting plate 11-10. The inner hole of the connecting plate 11-10 of the clamping block is a groove-shaped structure, and the positioning method of the clamping block and the connecting plate adopts a groove-shaped hole, so that the clamping block can move left and right in the groove-shaped hole to realize an adjustable connection for grasping Cylinder liners of different diameters. The clamping blocks 11-11 are nylon blocks with a curved structure on the clamping surface. The diameter of the cylinder liner can be adjusted by changing the distance between the two nylon blocks fixed on the groove structure; and the nylon material is used to contact the cylinder liner. The surface is a circular arc, such material and structure can reduce the friction force with the contact surface of the cylinder liner, so that the purpose of protecting the cylinder liner can be achieved under the condition of high-speed operation.

本实用新型工作时,首先工作台连同机械手结构11横向运动到待加工汽缸套上方,然后机械手结构纵向运动向下抓取汽缸套,返回到顶部,接着再横向运动到加工工位上方后,再向下运动把汽缸套放到加工工位上,再返回到顶部。这时候加工工位立刻对汽缸套进行加工,由于本实用新型有2套工作台及机械手结构,可以互相配合,增加工作效率。When the utility model works, first the workbench and the manipulator structure 11 move horizontally to the top of the cylinder liner to be processed, then the manipulator structure moves longitudinally to grab the cylinder liner, returns to the top, and then moves transversely to the top of the processing station, and then The downward motion puts the cylinder liner on the machining station and back to the top. At this time, the processing station processes the cylinder liner immediately. Because the utility model has 2 sets of workbenches and manipulator structures, they can cooperate with each other to increase work efficiency.

显然,本领域的技术人员可以对本实用新型的一种可变直径的汽缸套转运机器手进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Apparently, those skilled in the art can make various changes and modifications to the variable diameter cylinder liner transfer robot of the present invention without departing from the spirit and scope of the present invention. In this way, if these modifications and variations of the utility model fall within the scope of the claims of the utility model and equivalent technologies thereof, the utility model is also intended to include these modifications and variations.

Claims (7)

1. the cylinder sleeve of a variable-diameter is transported mechanical hand, the transversal driving mechanism and the longitudinal driving mechanism that comprise workbench (6) and driving working table movement, above-mentioned workbench lower end is provided with robot manipulator structure (11), it is characterized in that: described robot manipulator structure (11) comprises the little cylinder (11-1) that is installed on the base plate (11-2), connecting axle (11-3), connecting shaft spare (11-4), locking nut (11-5), symmetrically arranged manipulator connecting rod (11-6), symmetrically arranged manipulator lever (11-8), symmetrically arranged cross bar (11-9), symmetrically arranged grip block connecting plate (11-10) and symmetrically arranged grip block (11-11); Described connecting axle (11-3) is thread connection with little cylinder (11-1), connecting shaft spare (11-4), and described connecting shaft spare (11-4), manipulator connecting rod (11-6), manipulator lever (11-8) connect by bearing pin (11-7); Connect by cross bar (11-9) between the above-mentioned symmetrically arranged manipulator lever, above-mentioned grip block is adjustable to be connected on the grip block connecting plate.
2. the cylinder sleeve of a kind of variable-diameter according to claim 1 is transported mechanical hand, it is characterized in that: above-mentioned base plate (11-2) below is provided with the connecting bottom board (11-12) that plays reinforcement effect, and above-mentioned cross bar (11-9) also is fixed on the connecting bottom board.
3. the cylinder sleeve of a kind of variable-diameter according to claim 2 transhipment mechanical hand is characterized in that: the nylon material of above-mentioned grip block (11-11) for reducing to rub.
4. the cylinder sleeve of a kind of variable-diameter according to claim 1 is transported mechanical hand, it is characterized in that: above-mentioned transversal driving mechanism comprises servomotor (1), the ball-screw (2) that cooperates with workbench (6), is installed in slide block (7), the line slideway (8) that cooperates with slide block and the gantry beam (9) of workbench below.
5. the cylinder sleeve of a kind of variable-diameter according to claim 1 is transported mechanical hand, it is characterized in that: above-mentioned longitudinal driving mechanism comprises the large cylinder (3) that is installed on the workbench and the tailstock (4) that is slidingly connected with workbench, and above-mentioned tailstock is provided with guide rod (5) and the connecting plate (10) that is connected being connected with robot manipulator structure (11).
6. the cylinder sleeve of a kind of variable-diameter according to claim 1 is transported mechanical hand, it is characterized in that: the symmetrically arranged manipulator lever opening angle scope of described robot manipulator structure (11) is 0~180 degree.
7. the cylinder sleeve of a kind of variable-diameter according to claim 1 is transported mechanical hand, and it is characterized in that: described workbench and robot manipulator structure (11) are two covers.
CN 201220157002 2012-04-13 2012-04-13 Cylinder liner rotary robotic hand with diameter adjustable Expired - Lifetime CN202780677U (en)

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Application Number Priority Date Filing Date Title
CN 201220157002 CN202780677U (en) 2012-04-13 2012-04-13 Cylinder liner rotary robotic hand with diameter adjustable

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Application Number Priority Date Filing Date Title
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CN109262525A (en) * 2018-11-07 2019-01-25 安徽省岳西缸套有限公司 A kind of cylinder sleeve grabbing device
CN109811495A (en) * 2019-03-26 2019-05-28 浙江绍兴福元科技有限公司 A kind of automatic dye material conveying stirring and washing system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105173671A (en) * 2015-09-25 2015-12-23 四川科伦药业股份有限公司 Confluence equipment of advancing bottle body of polypropylene infusion bottle
CN105173671B (en) * 2015-09-25 2017-12-12 四川科伦药业股份有限公司 Confluence equipment of advancing bottle body of polypropylene infusion bottle
CN105364600A (en) * 2015-12-04 2016-03-02 江阴乐圩光电股份有限公司 Feeding fixture
CN106695185A (en) * 2016-12-05 2017-05-24 无锡明珠增压器制造有限公司 Rapid welding device
CN109262525A (en) * 2018-11-07 2019-01-25 安徽省岳西缸套有限公司 A kind of cylinder sleeve grabbing device
CN109811495A (en) * 2019-03-26 2019-05-28 浙江绍兴福元科技有限公司 A kind of automatic dye material conveying stirring and washing system
CN109811495B (en) * 2019-03-26 2024-03-08 浙江绍兴福元科技有限公司 Automatic dyestuff raw materials carries stirring cleaning system

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