CN202766547U - Cast copper cooling wall without buried pipe - Google Patents
Cast copper cooling wall without buried pipe Download PDFInfo
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- CN202766547U CN202766547U CN 201220408848 CN201220408848U CN202766547U CN 202766547 U CN202766547 U CN 202766547U CN 201220408848 CN201220408848 CN 201220408848 CN 201220408848 U CN201220408848 U CN 201220408848U CN 202766547 U CN202766547 U CN 202766547U
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- stave
- boss
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- Blast Furnaces (AREA)
Abstract
本实用新型公开了一种无埋管的铸造铜冷却壁,关键在于:所述铜冷却壁包括冷却壁本体,冷却壁本体的冷面上设置有凸台,凸台内部和冷却壁本体内设置有连接在一起的冷却管道,其中凸台和冷却壁内部的冷却通道为整体铸造成型,凸台上加工有螺纹以便同外部配管相连接。本实用新型由于无埋入水管,不存在传统铸铜冷却壁埋入水管与壁体结合率不好导致冷却壁的整体传热效率低的问题,同时冷却壁凸台伸出炉壳外和外部配管相连,即使连接处发生漏水也不会流到炉内,保证高炉生产安全。
The utility model discloses a cast copper stave without buried pipes. The key point is that the copper stave includes a stave body, a boss is arranged on the cold surface of the stave body, and a boss is arranged inside the boss and the stave body. There are cooling pipes connected together, in which the boss and the cooling channel inside the stave are integrally cast, and threads are processed on the boss to connect with external pipes. Since the utility model has no embedded water pipes, there is no problem that the overall heat transfer efficiency of the cooling wall is low due to the poor combination rate between the embedded water pipes and the wall body of the traditional cast copper cooling wall. Even if water leaks at the connection, it will not flow into the furnace, ensuring the safety of blast furnace production.
Description
技术领域 technical field
本实用新型涉及一种冷却壁。 The utility model relates to a cooling wall.
背景技术 Background technique
铜冷却壁作为一种高效的高炉冷却设备,广泛应用于国内外高炉中。目前应用的铜冷却壁分为两种:传统埋管铸造式铜冷却壁和轧制钻孔式铜冷却壁,但这两种铜冷却壁均有缺点。其中,传统埋管铸造式铜冷却壁在壁体内部预埋有铸铜或其他材质的金属管道,由于铸造工艺的限制导致壁体和管道之间常常不能完全融合,存在着气隙,而气隙将严重影响铜冷却壁的导热效果,进而将造成冷却壁烧坏、漏水。而轧制钻孔式铜冷却壁则是先在整块的轧制铜板上钻出冷却孔道,再将金属管道焊接到钻好孔的冷轧制铜板上。这种制造方式虽然不用埋入金属管,避免了管道和壁体之间气隙问题,但是金属管和铜板之间的焊接处是该型冷却壁的薄弱环节,一旦焊缝出现问题,冷却水会从焊缝处漏入高炉内,后果将十分严重。 As an efficient blast furnace cooling equipment, copper stave is widely used in blast furnaces at home and abroad. The currently used copper staves are divided into two types: traditional buried pipe cast copper staves and rolled drilled copper staves, but these two copper staves have disadvantages. Among them, the traditional buried pipe cast copper stave has cast copper or other metal pipes embedded inside the wall. Due to the limitation of the casting process, the wall and the pipe are often not completely fused, and there is an air gap. Gaps will seriously affect the heat conduction effect of the copper stave, which in turn will cause the stave to burn out and leak water. The rolling and drilling type copper cooling stave is to drill cooling channels on the whole rolled copper plate first, and then weld the metal pipes to the cold rolled copper plate with the drilled holes. Although this manufacturing method does not need to embed metal pipes, it avoids the air gap between the pipe and the wall, but the weld between the metal pipe and the copper plate is the weak link of this type of stave. Once there is a problem with the weld, the cooling water It will leak into the blast furnace from the weld, and the consequences will be very serious.
实用新型的内容Contents of utility models
本实用新型的目的是通过提供一种无埋管的铸造铜冷却壁,既能实现对高炉炉墙进行良好冷却,又不会留下往高炉内漏水的隐患。 The purpose of the utility model is to provide a cast copper stave without buried pipes, which can not only realize good cooling of the furnace wall of the blast furnace, but also avoid the hidden danger of water leakage into the blast furnace.
为实现以上目的,本实用新型采用的技术手段是:一种无埋管的铸造铜冷却壁,其特征在于:所述铜冷却壁包括冷却壁本体,冷却壁本体的冷面上设置有凸台,凸台内部和冷却壁本体内设置有连接在一起的冷却管道,其中凸台和冷却壁内部的冷却通道为整体铸造成型,凸台上加工有螺纹以便同外部配管相连接,安装后凸台伸出炉壳外。 In order to achieve the above purpose, the technical means adopted by the utility model is: a cast copper stave without buried pipe, which is characterized in that: the copper stave includes a stave body, and a boss is arranged on the cold surface of the stave body , the inside of the boss and the stave body are provided with cooling pipes connected together, wherein the cooling channels inside the boss and the stave are integrally cast, and the boss is processed with threads to connect with the external piping. After installation, the boss out of the furnace shell.
所述冷却壁本体的热面侧设置有镶嵌耐火砖或者喷涂有不定形耐火材料层。 The hot side of the stave body is provided with inlaid refractory bricks or sprayed with a layer of unshaped refractory material.
所述凸台处还安装有波纹管,波纹管两端分别与炉壳和冷却壁凸台上的钢圈相焊接。 Bellows are also installed at the boss, and the two ends of the bellows are respectively welded to the steel rings on the furnace shell and the stave boss.
所述冷却通道的截面为圆孔或扁孔,或者其他工艺可实现的结构形式。 The cross-section of the cooling channel is a round hole or a flat hole, or other structural forms that can be realized by technology.
本实用新型采用了整体铸造成型的铜冷却壁,可以通过冷却水有效带走高炉内传来的热量,对炉墙和冷却壁本身进行保护。由于壁体上既没有埋管又没有焊缝,一方面避免了出现气隙,从而能够充分发挥铜的高导热率,保证高冷却强度和良好冷却效果;另一方面也不会因焊缝开裂而导致向炉内漏水。而冷却壁凸台伸出炉壳外和外部配管相连,即使凸台和配管的接口处出现破损泄漏,冷却水也只会流向高炉外而不会漏进炉内,从而确保冷却壁能够长期稳定工作,有利于高炉的稳定运行和长寿。 The utility model adopts the copper stave formed by integral casting, which can effectively take away the heat transmitted from the blast furnace through the cooling water, and protect the furnace wall and the stave itself. Since there are neither buried pipes nor welds on the wall, on the one hand, air gaps are avoided, so that the high thermal conductivity of copper can be fully utilized to ensure high cooling strength and good cooling effect; on the other hand, it will not crack due to welds resulting in water leakage into the furnace. The cooling stave protruding out of the furnace shell is connected with the external piping, even if the interface between the protruding platform and the piping is damaged and leaks, the cooling water will only flow to the outside of the blast furnace instead of leaking into the furnace, so as to ensure that the cooling stave can work stably for a long time , which is conducive to the stable operation and longevity of the blast furnace.
附图说明 Description of drawings
图1为本实用新型冷却壁的主视图; Fig. 1 is the front view of cooling wall of the present utility model;
图2为图1的右视图; Fig. 2 is the right view of Fig. 1;
图3为图2中A的局部放大图; Fig. 3 is a partially enlarged view of A in Fig. 2;
具体实施方式 Detailed ways
下面结合附图和具体实施例对本实用新型做进一步说明: Below in conjunction with accompanying drawing and specific embodiment the utility model is described further:
如图1至图3所示,冷却壁本体1的冷面上铸有凸台2,本体和凸台内设有冷却通道3,凸台2上加工有螺纹4,本体、凸台和冷却通道采用整体铸造成型。冷却壁热面侧可镶嵌耐火砖5或者喷涂不定形耐火材料层对壁体进行保护。冷却壁凸台2处还安装有波纹管7,波纹管两端分别与炉壳6和冷却壁凸台上的钢圈8相焊接,用于密封及吸收冷却壁、炉壳在开炉后受热产生的不均匀变形。冷却壁安装好后,将外部配管9通过凸台上加工好的螺纹4连接到冷却壁内的冷却通道3,再通入冷却水,冷却壁即可开始工作。
As shown in Figures 1 to 3, a
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220408848 CN202766547U (en) | 2012-08-17 | 2012-08-17 | Cast copper cooling wall without buried pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220408848 CN202766547U (en) | 2012-08-17 | 2012-08-17 | Cast copper cooling wall without buried pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202766547U true CN202766547U (en) | 2013-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220408848 Expired - Lifetime CN202766547U (en) | 2012-08-17 | 2012-08-17 | Cast copper cooling wall without buried pipe |
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| CN (1) | CN202766547U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106270397A (en) * | 2016-08-30 | 2017-01-04 | 诸暨链条总厂 | The production technology of copper-casting water jacket is watered, for the core rod of production technology and prepared cast without pipe laying |
| CN108754055A (en) * | 2018-08-15 | 2018-11-06 | 汕头华兴冶金设备股份有限公司 | A kind of band convex copper cooling wall and its manufacturing method |
| CN111139327A (en) * | 2020-03-04 | 2020-05-12 | 赵纪明 | Blast furnace cast copper cooling wall |
| CN114959140A (en) * | 2022-07-02 | 2022-08-30 | 南京金桓电子科技有限公司 | Integrated seamless cooling wall for blast furnace |
-
2012
- 2012-08-17 CN CN 201220408848 patent/CN202766547U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106270397A (en) * | 2016-08-30 | 2017-01-04 | 诸暨链条总厂 | The production technology of copper-casting water jacket is watered, for the core rod of production technology and prepared cast without pipe laying |
| CN108754055A (en) * | 2018-08-15 | 2018-11-06 | 汕头华兴冶金设备股份有限公司 | A kind of band convex copper cooling wall and its manufacturing method |
| CN108754055B (en) * | 2018-08-15 | 2024-03-22 | 汕头华兴冶金设备股份有限公司 | Copper cooling wall with boss and manufacturing method thereof |
| CN111139327A (en) * | 2020-03-04 | 2020-05-12 | 赵纪明 | Blast furnace cast copper cooling wall |
| CN114959140A (en) * | 2022-07-02 | 2022-08-30 | 南京金桓电子科技有限公司 | Integrated seamless cooling wall for blast furnace |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130306 |
