CN202766499U - Machine-made bamboo charcoal rod and production equipment thereof - Google Patents

Machine-made bamboo charcoal rod and production equipment thereof Download PDF

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CN202766499U
CN202766499U CN201220367679.4U CN201220367679U CN202766499U CN 202766499 U CN202766499 U CN 202766499U CN 201220367679 U CN201220367679 U CN 201220367679U CN 202766499 U CN202766499 U CN 202766499U
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rod
machine
bamboo
bamboo charcoal
dryer
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叶大伟
毛家女
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Fujian Zhujianyu Industry And Trade Co ltd
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    • Y02E50/00Technologies for the production of fuel of non-fossil origin
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract

本实用新型涉及一种机制竹炭棒及其生产设备,其中机制竹炭棒,包括棒体,所述棒体的中部设置有一贯穿全长的通孔,所述棒体由发酵后的竹制品下脚料加工而成。本实用新型又涉及一种机制竹炭棒的生产设备,包括用于粉碎发酵后竹制品下脚料的粉碎机,所述粉碎机连接有用于烘干粉碎后竹制品下脚料的烘干机,所述烘干机连接有将烘干后竹制品下脚料制作成半成品竹炭棒的制棒机,所述制棒机连接有将半成品竹炭棒高温闷烧成机制竹炭棒的炭化炉。本实用新型的机制竹炭棒具有硬度高、不易断、含炭量高、发热量高、燃烧时间长、灰份少等优点。

Figure 201220367679

The utility model relates to a mechanism bamboo charcoal rod and its production equipment, wherein the mechanism bamboo charcoal rod comprises a rod body, the middle part of the rod body is provided with a through hole running through the whole length, and the rod body is made of leftovers of bamboo products after fermentation processed. The utility model further relates to a production equipment of mechanism bamboo charcoal sticks, comprising a pulverizer for pulverizing leftovers of bamboo products after fermentation, said pulverizer is connected with a dryer for drying the leftovers of bamboo products after pulverization, said The drying machine is connected with a rod-making machine that makes the dried bamboo product leftovers into semi-finished bamboo charcoal rods, and the rod-making machine is connected with a carbonization furnace that smolders the semi-finished bamboo charcoal rods at high temperature into machine-made bamboo charcoal rods. The mechanism bamboo charcoal rod of the utility model has the advantages of high hardness, not easy to break, high carbon content, high calorific value, long burning time, less ash content and the like.

Figure 201220367679

Description

一种机制竹炭棒及其生产设备A kind of mechanism bamboo charcoal rod and its production equipment

技术领域 technical field

本实用新型涉及一种机制竹炭棒及其生产设备。 The utility model relates to a mechanism bamboo charcoal stick and its production equipment.

背景技术 Background technique

机制炭,又名人造炭、再生炭、无烟清洁炭,是以木质碎料挤压加工成的炭质棒状物。棒炭原料来源广泛,稻壳、花生壳、棉壳、玉米芯、玉米杆、高粱杆等皆可用作原料生产棒炭,以锯末、刨花、竹屑为最佳。踏密度大,热值高,无烟、无味、无污染、不爆炸、易燃,是国际上公认的绿色环保产品。现有的机制木炭棒的硬度低、容易断,发热量低,一般低于6500大卡热量,燃烧时间短且灰份多,一般燃烧时间为2~3个小时。 Mechanism charcoal, also known as man-made charcoal, regenerated charcoal, smokeless clean charcoal, is a charcoal stick made by extruding wood scraps. Rod charcoal raw materials come from a wide range of sources. Rice husks, peanut husks, cotton husks, corncobs, corn stalks, sorghum stalks, etc. can all be used as raw materials to produce stick charcoal. Sawdust, shavings, and bamboo chips are the best. It has high tread density, high calorific value, smokeless, tasteless, pollution-free, non-explosive and flammable. It is an internationally recognized green product. Existing machine-made charcoal sticks are low in hardness, easy to break, low in calorific value, generally less than 6,500 calories, short in burning time and rich in ash, generally burning for 2 to 3 hours.

发明内容 Contents of the invention

鉴于现有技术的不足,本实用新型的目的在于提供一种硬度高、发热量高且燃烧时间长的机制竹炭棒及其生产设备。 In view of the deficiencies in the prior art, the purpose of this utility model is to provide a mechanism bamboo charcoal stick with high hardness, high calorific value and long burning time and its production equipment.

为了实现上述目的,本实用新型的技术方案一是:一种机制竹炭棒,包括棒体,所述棒体的中部设置有一贯穿全长的通孔,所述棒体由发酵后的竹制品下脚料加工而成。 In order to achieve the above object, the first technical solution of the utility model is: a mechanism bamboo charcoal rod, comprising a rod body, the middle part of the rod body is provided with a through hole that runs through the entire length, and the rod body is made of fermented bamboo products. material processed.

为了实现上述目的,本实用新型的技术方案二是:一种机制竹炭棒的生产设备,包括用于粉碎发酵后竹制品下脚料的粉碎机,所述粉碎机连接有用于烘干粉碎后竹制品下脚料的烘干机,所述烘干机连接有将烘干后竹制品下脚料制作成半成品竹炭棒的制棒机,所述制棒机连接有将半成品竹炭棒高温闷烧成机制竹炭棒的炭化炉。 In order to achieve the above object, the second technical solution of the present utility model is: a kind of production equipment of mechanism bamboo charcoal sticks, comprising a pulverizer for pulverizing leftovers of bamboo products after fermentation. A drying machine for leftovers, the drying machine is connected with a rod making machine that makes the dried bamboo product waste into semi-finished bamboo charcoal rods, and the rod making machine is connected with the semi-finished bamboo charcoal rods that are smoldered at high temperature into machine-made bamboo charcoal rods carbonization furnace.

与现有技术相比较,本实用新型具有以下优点:(1)该机制竹炭棒制作简单、结构小巧、使用方便、无烟无味,可以用于人们喜爱的烧烤当中,也可以用于人们冬季取暖,还可以用于钢厂炼钢、铸造厂铸造等。(2)该机制竹炭棒具有硬度高、不易断、含炭量高、发热量高、燃烧时间长、灰份少等优点,其技术标准如下:炭量为90~94%,发热量大于8000大卡热量,所含灰份小于5%,挥发份小于15%,水分为4%,燃烧时无烟无味,完全燃烧时间4~5小时,同比燃烧时间会比其他材料炭多1~2个小时,燃烧时最高温可为800℃。(3)该机制竹炭棒加工过程不添加任何化学助燃剂、粘合剂和化石燃料,燃烧不产生对人体有害的气体,纯天然、健康环保。 Compared with the prior art, the utility model has the following advantages: (1) The mechanism bamboo charcoal rod is simple to make, compact in structure, easy to use, smokeless and tasteless, and can be used in people's favorite barbecues, and can also be used for people's winter heating , It can also be used in steelmaking in steel mills, casting in foundries, etc. (2) The bamboo charcoal rod of this mechanism has the advantages of high hardness, not easy to break, high carbon content, high calorific value, long burning time, and less ash. Calorie content, the ash content is less than 5%, the volatile content is less than 15%, and the water content is 4%. It is smokeless and tasteless when burning, and the complete burning time is 4 to 5 hours. The burning time will be 1 to 2 times longer than that of other materials. Hours, the highest temperature can be 800°C during combustion. (3) The bamboo charcoal rods of this mechanism do not add any chemical combustion aids, adhesives and fossil fuels during the processing process, and the combustion does not produce harmful gases to the human body. It is purely natural, healthy and environmentally friendly.

附图说明 Description of drawings

图1为机制竹炭棒的构造示意图。 Figure 1 is a schematic diagram of the structure of the machine-made bamboo charcoal stick.

图2为机制竹炭棒的生产设备示意图。 Fig. 2 is the schematic diagram of the production equipment of machine-made bamboo charcoal rod.

图3为机制竹炭棒的生产工艺流程图。 Fig. 3 is the production process flowchart of machine-made bamboo charcoal rod.

图中:1-粉碎机,2-烘干机,3-制棒机,4-炭化炉,A-机制竹炭棒,a-棒体,b-通孔。 In the figure: 1-crusher, 2-dryer, 3-rod making machine, 4-carbonization furnace, A-mechanical bamboo charcoal rod, a-rod body, b-through hole.

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型做进一步的阐述。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.

参考图1,一种机制竹炭棒,包括棒体a,所述棒体a的中部设置有一贯穿全长的通孔b,所述通孔b可以是但不局限于圆孔,所述通孔b使得棒体a燃烧时可以内外同时燃烧进而有利于棒体a充分燃烧,所述棒体a由发酵后的竹制品下脚料加工而成,所述棒体a为长40cm×宽5cm×高5cm的长方体。 With reference to Fig. 1, a kind of machine-made bamboo charcoal rod comprises rod body a, and the middle part of described rod body a is provided with a through-hole b that runs through the whole length, and described through-hole b can be but not limited to circular hole, and described through-hole b makes the rod body a can be burned inside and outside simultaneously when burning and thus is conducive to the full combustion of the rod body a. The rod body a is processed from the leftovers of bamboo products after fermentation, and the rod body a is 40cm in length * 5cm in width * high 5cm cuboid.

参考图2,一种机制竹炭棒的生产设备,包括用于粉碎发酵后竹制品下脚料的粉碎机1,所述粉碎机1连接有用于烘干粉碎后竹制品下脚料的烘干机2,所述烘干机2连接有将烘干后竹制品下脚料制作成半成品竹炭棒的制棒机3,所述制棒机3连接有将半成品竹炭棒高温闷烧成机制竹炭棒的炭化炉4,所述机制竹炭棒中部的通孔是由制棒机3挤压成型的。 With reference to Fig. 2, the production equipment of a kind of mechanism bamboo charcoal stick, comprise the pulverizer 1 that is used for pulverizing the leftovers of bamboo products after fermentation, described pulverizer 1 is connected with the drying machine 2 that is used for drying the leftovers of bamboo products after pulverizing, The drying machine 2 is connected with a rod-making machine 3 that makes the dried bamboo product scraps into semi-finished bamboo charcoal rods, and the rod-making machine 3 is connected with a carbonization furnace 4 that smolders the semi-finished bamboo charcoal rods at high temperature into machine-made bamboo charcoal rods. , the through hole in the middle part of the machine-made bamboo charcoal rod is extruded by the rod making machine 3.

在本实施例中,生产场地:要大于400平方米以上,高度需要大于7米。所述粉碎机1经螺旋输送机与烘干机2相连接,所述烘干机2经螺旋输送机与制棒机3相连接,所述制棒机3经输送平台与炭化炉4相连接。 In this embodiment, the production site: more than 400 square meters, the height needs to be greater than 7 meters. The pulverizer 1 is connected with the dryer 2 through the screw conveyor, the dryer 2 is connected with the rod making machine 3 through the screw conveyor, and the rod making machine 3 is connected with the carbonization furnace 4 through the conveying platform .

在本实施例中,所述烘干机2为热风烘干机,其工作原理是:将湿料通过气流的流通,使湿料在烘干机2内烘干;采用二次加热循环系统,加强了传热速度,可将湿料含水率达到40%的物料通过一次烘干即可达到制棒的要求,从而可以有效地提高原料烘干的效率及降低烘干成本。所述烘干机2的热源燃料可以采用废木头、煤炭、生产坏了的薪棒等。需要说明的一点是,使用热风烘干机烘干含水率比较大的物料时,建议每次下料略微减少一点一次烘干也可达到制棒要求。 In this embodiment, the dryer 2 is a hot air dryer, and its working principle is: the wet material is dried in the dryer 2 through the circulation of the air flow; the secondary heating circulation system is adopted, The heat transfer rate is enhanced, and the material with a moisture content of 40% can be dried once to meet the requirements of rod making, so that the efficiency of raw material drying can be effectively improved and the drying cost can be reduced. The heat source fuel of the dryer 2 can be waste wood, coal, and broken salary sticks. It should be noted that when using a hot air dryer to dry materials with a relatively high moisture content, it is recommended to reduce the material a little each time and dry it once to meet the rod-making requirements.

在本实施例中,所述制棒机3的成型套筒外设置有加热圈,它可使成型套筒的温度上升到350℃左右。为了保证机制竹炭棒的表面光滑、密度大、无裂纹,可根据原材料种类和含水率来选择合适的成型温度,其高低要经过现场试验才能确定。一般说来,假定螺旋推进器是合格的,且原料含水量在6~10%之间,干燥温度:根据物料的形状及加热器型号不同而异,一般在140℃~500℃间;物料温度:可调节干燥管路的长短及风量分配来控制物料温度,一般不超过55~75℃。 In this embodiment, the forming sleeve of the rod making machine 3 is provided with a heating ring, which can raise the temperature of the forming sleeve to about 350°C. In order to ensure the smooth surface, high density and no cracks of the machine-made bamboo charcoal rod, the appropriate molding temperature can be selected according to the type of raw material and moisture content, and its height can only be determined through field tests. Generally speaking, assuming that the screw propeller is qualified and the moisture content of the raw material is between 6 and 10%, the drying temperature: varies according to the shape of the material and the type of the heater, generally between 140 ° C and 500 ° C; the material temperature : The length of the drying pipeline and the distribution of air volume can be adjusted to control the temperature of the material, generally not exceeding 55~75°C.

在本实施例中,所述炭化炉4的工作过程如下:点火自燃→加热脱水干燥→高温分解→材料表面可燃性气体燃烧→分解加剧→焦油→黑色物质竹炭。 In this embodiment, the working process of the carbonization furnace 4 is as follows: ignition and spontaneous combustion → heating and dehydration drying → pyrolysis → combustion of combustible gas on the surface of the material → decomposition intensification → tar → black substance bamboo charcoal.

参考图3,该机制竹炭棒的生产工艺,按以下步骤进行: With reference to Fig. 3, the production process of this mechanism bamboo charcoal rod, proceeds according to the following steps:

(1)原料:将含水率12~14%的竹制品下脚料作为原料; (1) Raw materials: Bamboo product scraps with a moisture content of 12-14% are used as raw materials;

(2)发酵:将原料加盖保温塑料薄膜堆放28~30天,保持含水率12~14%;竹纤维比较长,同比木材纤维硬度更高,经过厌氧发酵的竹制品下脚料改变了竹纤维长度,降低了竹纤维硬度,有利于制棒,不会出现断棒现象,同时有利于下一步骤的进行,即粉碎后的竹粉可以达到指标细度,而如果没有厌氧发酵就会出现断棒现象,同时粉碎时竹粉达不到指标细度; (2) Fermentation: Cover the raw materials with heat-insulating plastic film and stack them for 28-30 days, and keep the moisture content at 12-14%; the bamboo fiber is relatively long, and the hardness of wood fiber is higher than that of wood fiber. The length of the fiber reduces the hardness of the bamboo fiber, which is conducive to rod making, and will not break the rod. At the same time, it is beneficial to the next step, that is, the crushed bamboo powder can reach the target fineness, and if there is no anaerobic fermentation, it will Rod breakage occurs, and the bamboo powder cannot reach the target fineness when crushed simultaneously;

(3)粉碎:用粉碎机1将原料粉碎,粉碎后的颗粒小于0.1mm(和米糠的细度一样);  (3) Pulverization: use pulverizer 1 to pulverize the raw materials, and the pulverized particles are less than 0.1mm (same as the fineness of rice bran);

(4)烘干:若粉碎后的原料含水率大于10%,则需要将粒度合格的原料放进烘干机2里进行热气流烘干处理,烘干的温度为140℃~300℃,烘干后的原料含水率小于10%; (4) Drying: If the moisture content of the crushed raw materials is greater than 10%, it is necessary to put the raw materials with qualified particle size into the dryer 2 for hot air drying. The drying temperature is 140 ° C ~ 300 ° C. The moisture content of the raw material after drying is less than 10%;

(5)制棒:将含水率6~10%的原料放入干燥温度140℃~500℃的制棒机3里制作成长50cm×宽5cm×高5cm的半成品竹炭棒,制棒机3控制物料温度不超过75℃; (5) Rod making: Put the raw materials with a moisture content of 6~10% into the rod making machine 3 with a drying temperature of 140°C~500°C to make a semi-finished bamboo charcoal rod with a length of 50cm×width 5cm×height 5cm, and the rod making machine 3 controls the material The temperature does not exceed 75°C;

(6)炭化:将半成品竹炭棒放入炭化炉4里进行炭化处理,在缺氧条件下,采用900℃以上炭化炉4内高温闷烧,最终形成长40cm×宽5cm×高5cm的机制竹炭棒A;从点火开始,至炉温上升到160℃,这时机制竹炭棒所含的水分主要依靠外加热量和本身燃烧所产生的热量进行蒸发,机制竹炭棒的化学组成几乎没变。 (6) Carbonization: Put the semi-finished bamboo charcoal rods into the carbonization furnace 4 for carbonization treatment. Under the condition of anoxic, smolder at a high temperature in the carbonization furnace 4 above 900°C, and finally form a mechanism bamboo charcoal with a length of 40cm×width 5cm×height 5cm Rod A: From the time of ignition until the furnace temperature rises to 160°C, the water contained in the machine-made bamboo charcoal stick is mainly evaporated by external heat and the heat generated by its own combustion, and the chemical composition of the machine-made bamboo charcoal stick has hardly changed.

以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所做的均等变化与修饰,皆应属本实用新型的涵盖范围。 The above descriptions are only preferred embodiments of the present utility model, and all equivalent changes and modifications made according to the patent scope of the present utility model shall fall within the scope of the present utility model.

Claims (7)

1. a machine-made bamboo carbon rod comprises barred body, it is characterized in that: the middle part of described barred body is provided with a through hole that runs through total length, and the bamboo product tankage of described barred body after by fermentation process.
2. a kind of machine-made bamboo carbon rod according to claim 1 is characterized in that: described barred body is the rectangular parallelepiped of long 40cm * wide 5cm * high 5cm.
3. the production unit of a machine-made bamboo carbon rod, it is characterized in that: comprise for the pulverizer of pulverizing the rear bamboo product tankage of fermentation, described pulverizer is connected with the dryer of pulverizing rear bamboo product tankage for oven dry, described dryer is connected with the rod-made machine that bamboo product leftover bits and pieces after the oven dry is become the work in-process bamboo charcoal rod, and described rod-made machine is connected with the charring furnace of work in-process bamboo charcoal rod high temperature being smouldered into the machine-made bamboo carbon rod.
4. the production unit of a kind of machine-made bamboo carbon rod according to claim 3, it is characterized in that: described pulverizer is connected with dryer through worm conveyor.
5. the production unit of a kind of machine-made bamboo carbon rod according to claim 3, it is characterized in that: described dryer is air flow dryer.
6. according to claim 3 or the production unit of 5 described a kind of machine-made bamboo carbon rods, it is characterized in that: described dryer is connected with rod-made machine through worm conveyor.
7. the production unit of a kind of machine-made bamboo carbon rod according to claim 3, it is characterized in that: described rod-made machine is connected with charring furnace through delivery platform.
CN201220367679.4U 2012-07-27 2012-07-27 Machine-made bamboo charcoal rod and production equipment thereof Expired - Lifetime CN202766499U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102746917A (en) * 2012-07-27 2012-10-24 叶大伟 Machine-made bamboo charcoal rod as well as manufacturing equipment and process thereof
CN107599111A (en) * 2017-09-22 2018-01-19 城步佳能农林科技开发有限公司 A kind of machine-made bamboo Improvement of Calcinator and its production technology
CN108394883A (en) * 2018-05-14 2018-08-14 和县伊迈炭业有限责任公司 A method of utilizing the bamboo standby charcoal of waste wood
CN110561577A (en) * 2019-10-31 2019-12-13 武汉长恒如工艺品有限公司 Mechanism bamboo charcoal processingequipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102746917A (en) * 2012-07-27 2012-10-24 叶大伟 Machine-made bamboo charcoal rod as well as manufacturing equipment and process thereof
CN102746917B (en) * 2012-07-27 2014-07-09 福建竹家女工贸有限公司 Machine-made bamboo charcoal rod as well as manufacturing equipment and process thereof
CN107599111A (en) * 2017-09-22 2018-01-19 城步佳能农林科技开发有限公司 A kind of machine-made bamboo Improvement of Calcinator and its production technology
CN108394883A (en) * 2018-05-14 2018-08-14 和县伊迈炭业有限责任公司 A method of utilizing the bamboo standby charcoal of waste wood
CN110561577A (en) * 2019-10-31 2019-12-13 武汉长恒如工艺品有限公司 Mechanism bamboo charcoal processingequipment

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