CN202763660U - Right-angle grinding head of numerical-control boring and milling machine - Google Patents
Right-angle grinding head of numerical-control boring and milling machine Download PDFInfo
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- CN202763660U CN202763660U CN201220434270.XU CN201220434270U CN202763660U CN 202763660 U CN202763660 U CN 202763660U CN 201220434270 U CN201220434270 U CN 201220434270U CN 202763660 U CN202763660 U CN 202763660U
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Abstract
一种数控镗铣床的直角磨头,它包括支架,支架一端设有连接座,支架另一端设有直角头,直角头和支架连接处设有蜗轮和蜗杆,通过蜗轮蜗杆机构可以控制直角头相对支架在0-360度角度范围内旋转,直角头的垂直支架部分内部通过上下两对角接触球轴承设有砂轮主轴,砂轮主轴一端设有变频调速三相电动机,砂轮主轴另一端设有碗形砂轮。本实用新型能非常方便、快捷地实现镗铣床和平面磨床的转换,使一台机床能很方便地替代了二种机床的加工性能,不仅解决了多次装夹而产生的零件加工精度误差问题,提高了零件的加工精度和生产效率,从而可以不需要增加重型和超重型平面磨床而节约了企业的投资。
A right-angle grinding head for a CNC boring and milling machine, which includes a bracket, one end of the bracket is provided with a connecting seat, the other end of the bracket is provided with a right-angle head, and the joint between the right-angle head and the bracket is provided with a worm gear and a worm, and the worm gear mechanism can control the relative movement of the right-angle head The bracket rotates within the angle range of 0-360 degrees. The vertical bracket part of the right-angle head is equipped with a grinding wheel spindle through upper and lower diagonal contact ball bearings. One end of the grinding wheel spindle is equipped with a frequency conversion speed regulating three-phase motor, and the other end of the grinding wheel spindle is equipped with a bowl. shaped grinding wheel. The utility model can realize the conversion of the boring and milling machine and the surface grinding machine very conveniently and quickly, so that one machine tool can easily replace the processing performance of the two types of machine tools, and not only solves the problem of part processing accuracy errors caused by multiple clamping , Improve the machining accuracy and production efficiency of the parts, so that the investment of the enterprise can be saved without adding heavy and super heavy surface grinders.
Description
技术领域 technical field
本实用新型涉及一种数控镗铣床的直角磨头,尤其涉及一种重型和超重型数控镗铣床的直角磨头。 The utility model relates to a right-angle grinding head of a numerical control boring and milling machine, in particular to a right-angle grinding head of a heavy and super heavy numerical control boring and milling machine. the
背景技术 Background technique
现有技术中一台镗铣床,一般只能实现镗铣床的功能,很少能实现二种机床的加工性能,无法实现一次装夹零件,实现镗铣、磨削加工(即一次装夹,就能实现对同一零件的粗、精加工、超精加工)。即使实现了两种功能,其多次装夹而产生的零件加工精度误差问题大,降低了零件的加工精度和降低了生产效率,从而大大的增加了企业的投资。 In the prior art, a boring and milling machine can generally only realize the functions of a boring and milling machine, and can rarely realize the processing performance of the two machine tools, and cannot realize one-time clamping of parts, and realize boring, milling and grinding (that is, once clamping, just It can realize rough machining, finishing machining and ultra-finishing machining of the same part). Even if the two functions are realized, the parts processing accuracy error caused by multiple clamping is large, which reduces the processing accuracy of the parts and reduces the production efficiency, thereby greatly increasing the investment of the enterprise. the
发明内容 Contents of the invention
本实用新型所要解决的技术问题是针对上述现有技术的不足,而提供的一种数控镗铣床的直角磨头,其除能实现各种大型和超大型零件镗铣加工外;装上直角磨头,又能实现大型和超大型零件(如100多吨的轧钢支架)上下左右 各平面和台阶平面的磨削加工,一台机床能方便的实现二种机床的加工性能;也可实现一次装夹零件,实现镗铣、磨削加工。 The technical problem to be solved by the utility model is to provide a right-angle grinding head for a CNC boring and milling machine in view of the above-mentioned deficiencies in the prior art. It can also realize the grinding of large and super-large parts (such as more than 100 tons of rolling steel brackets), up, down, left, and right planes and step planes. One machine tool can conveniently realize the processing performance of two kinds of machine tools; it can also realize one-time installation. Clamp parts to realize boring, milling and grinding. the
本实用新型的目的是这样实现的: The purpose of this utility model is achieved in that:
一种数控镗铣床的直角磨头,它包括支架,支架一端设有连接座,支架另一端设有直角头,直角头和支架连接处设有蜗轮和蜗杆,通过蜗轮蜗杆机构可以控制直角头相对支架在0-360°角度范围内旋转,直角头的垂直支架部分内部通过上下两对角接触球轴承设有砂轮主轴,砂轮主轴一端设有变频调速三相电动机,砂轮主轴另一端设有碗形砂轮。 A right-angle grinding head for a CNC boring and milling machine, which includes a bracket, one end of the bracket is provided with a connecting seat, the other end of the bracket is provided with a right-angle head, and the joint between the right-angle head and the bracket is provided with a worm wheel and a worm, and the worm gear mechanism can control the relative movement of the right-angle head The bracket rotates within the angle range of 0-360°. The vertical bracket part of the right-angle head is equipped with a grinding wheel spindle through upper and lower diagonal contact ball bearings. One end of the grinding wheel spindle is equipped with a frequency conversion speed regulating three-phase motor, and the other end of the grinding wheel spindle is equipped with a bowl. shaped grinding wheel.
上述的砂轮主轴和碗形砂轮之间设有夹盘座,碗形砂轮通过设置在夹盘座下方的平衡法兰固定在夹盘座上。 A chuck base is provided between the grinding wheel main shaft and the bowl-shaped grinding wheel, and the bowl-shaped grinding wheel is fixed on the chuck base through a balance flange arranged below the chuck base. the
上述的平衡法兰上设有平衡块。 A balance block is arranged on the above-mentioned balance flange. the
上述的直角头的垂直支架部分的下端设有调整法兰,调整法兰下部设有紧固螺母,调整法兰和下对角接触球轴承之间设有垫圈。 An adjustment flange is provided at the lower end of the vertical support part of the above-mentioned right-angle head, a fastening nut is provided at the lower part of the adjustment flange, and a washer is provided between the adjustment flange and the lower diagonal contact ball bearing. the
上述的垫圈和调整法兰之间设有O型密封圈。 An O-ring is provided between the gasket and the adjusting flange. the
上述的支架上设有直通式压注油杯,直通式压注油杯与蜗轮蜗杆机构相通。 The above-mentioned bracket is provided with a through-type pressure oiling cup, and the through-type pressure oiling cup communicates with the worm gear mechanism. the
上述的直角头与支架连接位置设有圆刻度尺和标尺。 A circular scale and a ruler are provided at the connection position between the above-mentioned right-angle head and the bracket. the
上述的蜗杆通过圆锥滚子轴承设置在支架上,蜗杆一端设有透孔法兰,蜗杆另一端设有盲孔法兰,直角头与蜗轮连接。 The above-mentioned worm is set on the bracket through a tapered roller bearing, one end of the worm is provided with a through-hole flange, the other end of the worm is provided with a blind-hole flange, and the right-angle head is connected with the worm wheel. the
上述的支架和直角头连接处位于支架内设有T型块,支架和直角头通过插入T型快的内六角圆柱头螺钉紧固。 The above-mentioned connection between the bracket and the right-angle head is located in the bracket with a T-shaped block, and the bracket and the right-angle head are fastened by inserting T-shaped fast socket head cap screws. the
本实用新型取得了以下的技术效果: The utility model has achieved the following technical effects:
1、本实用新型能象装直角铣头一样方便将直角磨头装在重型和超重型数控镗铣床方滑枕上,扩大了重型和超重型数控镗铣床的工艺性能:其除能实现各种大型和超大型零件镗铣加工外;装上直角磨头,又能实现大型和超大型零件(如100多吨的轧钢支架)上下左右 各平面和台阶平面的磨削加工。一台机床能方便的实现二种机床的加工性能;也可实现一次装夹零件,实现镗铣、磨削加工(即一次装夹,就能实现对同一零件的粗、精加工、超精加工); 1. The utility model can install the right-angle grinding head on the square ram of the heavy-duty and super-heavy CNC boring and milling machine as conveniently as installing the right-angle milling head, which expands the technological performance of the heavy-duty and super-heavy CNC boring and milling machine: in addition to realizing various large-scale In addition to boring and milling processing of super-large parts; when equipped with a right-angle grinding head, it can also realize grinding of large and super-large parts (such as more than 100 tons of rolling steel brackets), up, down, left, right, and step planes. One machine tool can conveniently realize the processing performance of two types of machine tools; it can also realize the boring, milling and grinding processing of one-time clamping parts (that is, one-time clamping can realize rough machining, finishing machining and ultra-finishing machining of the same part. );
2、本实用新型能非常方便、快捷地实现镗铣床和平面磨床的转换,使一台机床能很方便地替代了二种机床的加工性能,不仅解决了多次装夹而产生的零件加工精度误差问题,提高了零件的加工精度和生产效率,从而可以不需要增加重型和超重型平面磨床而节约了企业的投资。 2. The utility model can realize the conversion of the boring and milling machine and the surface grinding machine very conveniently and quickly, so that one machine tool can easily replace the processing performance of the two types of machine tools, and not only solve the processing accuracy of parts caused by multiple clamping The error problem improves the processing accuracy and production efficiency of the parts, so that the investment of the enterprise can be saved without adding heavy and super heavy surface grinders.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described. the
图1为本实用新型的主视图(局部剖视); Fig. 1 is the front view (partial section) of the utility model;
图2为图1的左视图; Fig. 2 is the left view of Fig. 1;
图3为图1的俯视图(局部剖视图); Fig. 3 is a top view (partial sectional view) of Fig. 1;
图4为图1在A-A处的剖视图; Fig. 4 is the sectional view at A-A place of Fig. 1;
图5为图1在B处的放大视图。 Fig. 5 is an enlarged view at B of Fig. 1 .
具体实施方式 Detailed ways
如图1-5所示一种数控镗铣床的直角磨头,它包括支架7,支架一端设有连接座2,支架另一端设有直角头4,直角头和支架连接处设有蜗轮22和蜗杆20,通过蜗轮蜗杆机构可以控制直角头相对支架在0-360°角度范围内旋转,直角头的垂直支架部分内部通过上下两对角接触球轴承14设有砂轮主轴13,砂轮主轴一端设有变频调速三相电动机15,砂轮主轴另一端设有碗形砂轮1。
As shown in Figure 1-5, a right-angle grinding head for a CNC boring and milling machine includes a
优选地,所述的砂轮主轴和碗形砂轮之间设有夹盘座5,碗形砂轮通过设置在夹盘座下方的平衡法兰6固定在夹盘座上。所述的平衡法兰上设有平衡块8。所述的直角头的垂直支架部分的下端设有调整法兰12,调整法兰下部设有紧固螺母9,调整法兰和下对角接触球轴承之间设有垫圈11。所述的垫圈和调整法兰之间设有O型密封圈10。所述的支架上设有直通式压注油杯3,直通式压注油杯与蜗轮蜗杆机构相通。所述的直角头与支架连接位置设有圆刻度尺18和标尺24。所述的蜗杆通过圆锥滚子轴承21设置在支架上,蜗杆一端设有透孔法兰19,蜗杆另一端设有盲孔法兰23,直角头与蜗轮连接。所述的支架和直角头连接处位于支架内设有T型块17,支架和直角头通过插入T型快的内六角圆柱头螺钉16紧固。
Preferably, a
本实用新型设计了一种能方便装在大重和超重型数控镗铣床方滑枕上的特制直角磨头。安装前,不需要撒缷大重和超重型数控镗铣床上的任何零部件,象安装直角铣头一样方便、快捷。变频调速三相异步电动机通过变频调速来满足各种工艺要求的磨削速度。经变频调速电动机变频调速,将各种符合磨削工艺要求的转速传给砂轮主轴,使装在砂轮主轴上的碗形砂轮获得同样转速,达到符合工艺要求各种磨削速度。紧固螺母9可调整两对背向安装角接触球轴承的间隙,使砂轮主轴达到径向和轴向跳动≤0.005mm的技术要求。液压O形密封圈10起到防止外部灰尘进入磨头内腔和磨头内腔润滑脂向外泄漏的作用,提高磨头的使用寿命和性能。松开6个内六角圆柱头螺钉16,转动蜗杆20,即可调整磨头达到0--360°内的任何角度。即可磨削0--360°内的任何角度的平面。
The utility model designs a special right-angle grinding head which can be conveniently installed on the square ram of heavy and super heavy CNC boring and milling machines. Before installation, there is no need to scatter any parts on heavy and ultra-heavy CNC boring and milling machines, which is as convenient and fast as installing right-angle milling heads. The three-phase asynchronous motor with frequency conversion speed regulation can meet the grinding speed required by various processes through frequency conversion speed regulation. Through the frequency conversion speed regulation motor, various speeds meeting the requirements of the grinding process are transmitted to the main shaft of the grinding wheel, so that the bowl-shaped grinding wheel installed on the main shaft of the grinding wheel can obtain the same speed, and various grinding speeds meeting the technical requirements can be achieved. The fastening nut 9 can adjust the gap between two pairs of back-mounted angular contact ball bearings, so that the grinding wheel spindle can reach the technical requirements of radial and axial runout ≤ 0.005mm. The hydraulic O-
平衡块8用于对碗形砂轮进行静平衡。连接座2是将磨头安装在重型和超重型数控镗铣床方形滑枕端面上和支撑磨头的重要零件。
The
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| Application Number | Priority Date | Filing Date | Title |
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| CN201220434270.XU CN202763660U (en) | 2012-08-30 | 2012-08-30 | Right-angle grinding head of numerical-control boring and milling machine |
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| CN201220434270.XU CN202763660U (en) | 2012-08-30 | 2012-08-30 | Right-angle grinding head of numerical-control boring and milling machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827295A (en) * | 2015-05-19 | 2015-08-12 | 汪和富 | A special linkage device for boring and milling machine |
| CN109909694A (en) * | 2019-04-26 | 2019-06-21 | 沈阳东方钛业股份有限公司 | The method that more piece tower type container end flange sealing surface is processed with boring machine |
-
2012
- 2012-08-30 CN CN201220434270.XU patent/CN202763660U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827295A (en) * | 2015-05-19 | 2015-08-12 | 汪和富 | A special linkage device for boring and milling machine |
| CN107186480A (en) * | 2015-05-19 | 2017-09-22 | 乌鲁木齐九品芝麻信息科技有限公司 | A kind of special linkage of boring and milling machine |
| CN109909694A (en) * | 2019-04-26 | 2019-06-21 | 沈阳东方钛业股份有限公司 | The method that more piece tower type container end flange sealing surface is processed with boring machine |
| CN109909694B (en) * | 2019-04-26 | 2020-12-29 | 沈阳东方钛业股份有限公司 | Method for processing flange sealing surface of end part of multi-section tower type container by using boring mill |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130306 Termination date: 20160830 |
