CN202757054U - High-power light-emitting diode (LED) diffuser plates and LED lamp - Google Patents

High-power light-emitting diode (LED) diffuser plates and LED lamp Download PDF

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CN202757054U
CN202757054U CN2012204316118U CN201220431611U CN202757054U CN 202757054 U CN202757054 U CN 202757054U CN 2012204316118 U CN2012204316118 U CN 2012204316118U CN 201220431611 U CN201220431611 U CN 201220431611U CN 202757054 U CN202757054 U CN 202757054U
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led
diffuser plate
led array
diffusion
power led
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葛伟新
谭峭峰
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CHENGZHOU FENGSHENG OPTOELECTRONICS Co Ltd
Tsinghua University
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CHENGZHOU FENGSHENG OPTOELECTRONICS Co Ltd
Tsinghua University
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Abstract

本实用新型涉及一种大功率LED扩散板,用于大功率LED光源扩散,扩散板基板的下表面具有凸出的微结构,微结构按照扩散板基板接收到的光源辐射强度的大小疏密排布。微结构形状为金字塔型、凸起的圆点型或者三棱锥型。一种LED灯具,包括LED阵列,LED阵列上方设置本实用新型大功率LED扩散板作为LED阵列扩散板,每个LED灯珠分别对应一块大功率LED扩散板。本实用新型大功率LED扩散板及LED灯具,微结构按照扩散板基板接收到的光源辐射强度的大小疏密排布,在保证扩散效果的同时可以降低LED阵列与扩散板的距离,因此减少LED灯具的厚度;LED阵列与扩散板的距离降低后,光能的利用效率提高。

Figure 201220431611

The utility model relates to a high-power LED diffuser plate, which is used for the diffusion of high-power LED light sources. The lower surface of the diffuser plate substrate has protruding microstructures, and the microstructures are arranged according to the intensity of the radiation intensity of the light source received by the diffuser plate substrate. cloth. The shape of the microstructure is pyramid, raised dot or triangular pyramid. An LED lamp includes an LED array. A high-power LED diffuser plate of the utility model is arranged above the LED array as the LED array diffuser plate. Each LED lamp bead corresponds to a high-power LED diffuser plate. In the utility model of high-power LED diffuser plate and LED lamp, the microstructures are densely arranged according to the size of the radiation intensity of the light source received by the diffuser plate substrate, which can reduce the distance between the LED array and the diffuser plate while ensuring the diffusion effect, thus reducing the LED The thickness of the lamp; after the distance between the LED array and the diffusion plate is reduced, the utilization efficiency of light energy is improved.

Figure 201220431611

Description

大功率LED扩散板及LED灯具High-power LED diffusion plate and LED lamps

技术领域 technical field

本实用新型涉及LED灯具技术领域,特别涉及一种大功率LED扩散板及LED灯具。The utility model relates to the technical field of LED lamps, in particular to a high-power LED diffusion plate and an LED lamp.

背景技术 Background technique

大功率LED的光转化率高、散热效果好,被广泛用于各种光学领域。但是在LED阵列的应用中,由于大功率LED发射出的光源光强很大,因此,阵列中的LED数量减少、间距变大。这种大功率LED阵列,由于相邻两个LED间隔较大,如果仍是采用普通的扩散板,会有互相间隔的暗区和亮区。为了实现更好的扩散效果,通常的实现方法都是选用加大扩散板和光源的距离,但是这会使得LED阵列整体的厚度比较厚,并且光源的透光率也将受到影响。High-power LED has high light conversion rate and good heat dissipation effect, and is widely used in various optical fields. However, in the application of the LED array, since the light intensity of the light source emitted by the high-power LED is very large, the number of LEDs in the array is reduced and the spacing is increased. This kind of high-power LED array, because the distance between two adjacent LEDs is relatively large, if an ordinary diffusion plate is still used, there will be dark areas and bright areas spaced apart from each other. In order to achieve a better diffusion effect, the usual implementation method is to increase the distance between the diffusion plate and the light source, but this will make the overall thickness of the LED array thicker, and the light transmittance of the light source will also be affected.

现有技术中,为了使LED发出的光源透过扩散板后不致于因该光源过于集中而形成互相间隔的暗区和亮区,在扩散板的制造过程中,会在其中添加一定数量的散射粒子或扩射剂,以此来减小或者消除LED的点状光源产生的亮点,使整体对外输出的光源达到扩散均匀的效果。但是,这种扩散板只能在一定程度上对光源扩散,并且制造成本高,光能利用率低。In the prior art, in order to prevent the light source emitted by the LED from passing through the diffuser plate so as not to form dark and bright areas spaced apart from each other due to the excessive concentration of the light source, a certain amount of diffuser is added to the diffuser plate during the manufacturing process. Particles or diffusers are used to reduce or eliminate the bright spots produced by the point light source of the LED, so that the overall output of the light source can achieve a uniform diffusion effect. However, this diffusion plate can only diffuse the light source to a certain extent, and has high manufacturing cost and low utilization rate of light energy.

实用新型内容 Utility model content

本实用新型要解决的技术问题是:为了现有技术中大功率LED扩散板扩散效果不好、光源利用率低,以及LED灯具较厚的不足,本实用新型提供一种大功率LED扩散板及LED灯具。The technical problem to be solved by the utility model is: for the disadvantages of poor diffusion effect, low light source utilization rate and thicker LED lamps in the prior art, the utility model provides a high-power LED diffuser plate and LED lamps.

本实用新型解决其技术问题所采用的技术方案是:一种大功率LED扩散板,用于大功率LED光源扩散,扩散板基板的下表面具有凸出的微结构,所述的微结构按照扩散板基板接收到的光源辐射强度的大小疏密排布;LED灯珠的功率不同、LED灯珠与扩散板的距离不同,所对应的微结构的疏密排布也不同,微结构的疏密排布可以通过软件模拟,使LED光源通过扩散板发出的光是均匀分布的;扩散板的材料可以是亚克力,也可以是透明材料。The technical solution adopted by the utility model to solve the technical problem is: a high-power LED diffuser plate, which is used for the diffusion of high-power LED light source, the lower surface of the diffuser plate substrate has a protruding microstructure, and The size and density of the radiation intensity of the light source received by the board substrate are arranged in a dense manner; the power of the LED lamp beads is different, and the distance between the LED lamp beads and the diffusion plate is different, and the corresponding microstructures are also arranged differently. The arrangement can be simulated by software, so that the light emitted by the LED light source through the diffuser plate is evenly distributed; the material of the diffuser plate can be acrylic or transparent material.

作为优选,所述的微结构形状为金字塔型、凸起的圆点型或者三棱锥型。Preferably, the shape of the microstructure is pyramid, raised dot or triangular pyramid.

为了保证扩散效果,所述的微结构高度为0.2mm~0.5mm,底面边长或者底面直径为0.4mm~1mm。In order to ensure the diffusion effect, the height of the microstructure is 0.2mm-0.5mm, and the side length or diameter of the bottom surface is 0.4mm-1mm.

为了提高透光率,扩散板基板的厚度为1mm~5mm。In order to improve the light transmittance, the thickness of the diffuser substrate is 1 mm to 5 mm.

一种LED灯具,包括LED阵列,所述的LED阵列上方设置本实用新型所述的大功率LED扩散板作为LED阵列扩散板,每个LED灯珠分别对应一块所述的大功率LED扩散板。An LED lamp, comprising an LED array. The high-power LED diffuser plate described in the present invention is arranged above the LED array as the LED array diffuser plate, and each LED bead corresponds to a piece of the high-power LED diffuser plate.

为了保证扩散效果以及光利用率,作为优选,所述的LED阵列扩散板设置在LED阵列上方10mm~20mm处。In order to ensure the diffusion effect and light utilization rate, preferably, the LED array diffusion plate is arranged at 10 mm to 20 mm above the LED array.

为了方便安装,所述的LED阵列扩散板一体成型。In order to facilitate installation, the LED array diffuser plate is integrally formed.

本实用新型的有益效果是,本实用新型大功率LED扩散板及LED灯具,微结构按照扩散板基板接收到的光源辐射强度的大小疏密排布,在保证扩散效果的同时可以降低LED阵列与扩散板的距离,因此减少LED灯具的厚度;LED阵列与扩散板的距离降低后,光能的利用效率提高。The beneficial effect of the utility model is that the microstructures of the high-power LED diffuser plate and LED lamps of the utility model are arranged according to the intensity of the radiation intensity of the light source received by the diffuser plate substrate, so that the diffusion effect of the LED array can be reduced while ensuring the diffusion effect. Therefore, the thickness of the LED lamp is reduced; the distance between the LED array and the diffusion plate is reduced, and the utilization efficiency of light energy is improved.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的大功率LED扩散板的微结构形状示意图。Fig. 1 is a schematic diagram of the microstructure shape of the high-power LED diffusion plate of the present invention.

图1中(a)为金字塔型的微结构,(b)为三棱锥型的微结构,(c)为凸起的圆点型微结构。In Figure 1, (a) is a pyramid-shaped microstructure, (b) is a triangular pyramid-shaped microstructure, and (c) is a raised dot-shaped microstructure.

图2是本实用新型的大功率LED扩散板的微结构顶点分布示意图。Fig. 2 is a schematic diagram of distribution of vertices of the microstructure of the high-power LED diffuser plate of the present invention.

图3是本实用新型的一种LED灯具的结构示意图。Fig. 3 is a schematic structural diagram of an LED lamp of the present invention.

图4是本实用新型的另一种LED灯具的结构示意图。Fig. 4 is a schematic structural diagram of another LED lamp of the present invention.

图中1、大功率LED扩散板,1-1、扩散板基板,1-2、微结构顶点,2、LED阵列扩散板,3、LED灯珠,4、反射板。In the figure, 1. High-power LED diffuser plate, 1-1, diffuser plate substrate, 1-2, microstructure apex, 2. LED array diffuser plate, 3. LED lamp beads, 4. reflector plate.

具体实施方式 Detailed ways

现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.

如图1、图2所示,本实用新型的大功率LED扩散板的微结构形状示意图和微结构顶点分布示意图。扩散板基板1-1的下表面具有凸出的微结构,微结构按照扩散板基板1-1接收到的光源辐射强度的大小疏密排布,图2中米字型的交叉点1-2即微结构的顶点。扩散板基板1-1的厚度为1mm~5mm,微结构形状为金字塔型。金字塔高度为0.2mm~0.5mm,底面边长为0.4mm~1mm。As shown in Fig. 1 and Fig. 2, the schematic diagrams of the shape of the microstructure and the distribution of vertices of the microstructure of the high-power LED diffusion plate of the present invention are shown. The lower surface of the diffusion plate substrate 1-1 has protruding microstructures, and the microstructures are arranged densely and densely according to the radiation intensity of the light source received by the diffusion plate substrate 1-1. That is, the apex of the microstructure. The thickness of the diffuser plate substrate 1-1 is 1 mm to 5 mm, and the microstructure is pyramid-shaped. The height of the pyramid is 0.2 mm to 0.5 mm, and the side length of the bottom surface is 0.4 mm to 1 mm.

如图3、图4所示,本实用新型的两种LED灯具的结构示意图,图3是LED阵列扩散板2的微结构位于朝LED灯珠3的一面,图4是LED阵列扩散板2的微结构位于远离LED灯珠3的一面。这两种LED灯具的结构为,包括LED阵列,LED阵列上方设置本实用新型所述的大功率LED扩散板1作为LED阵列扩散板2,每个LED灯珠3分别对应一块所述的大功率LED扩散板1,LED阵列扩散板2一体成型,LED阵列扩散板2设置在LED阵列上方10mm~20mm处。LED灯珠3的底部和四周均设置反射板4。As shown in Figure 3 and Figure 4, the structure schematic diagrams of two kinds of LED lamps of the present invention, Figure 3 is the microstructure of the LED array diffuser plate 2 located on the side facing the LED lamp bead 3, Figure 4 is the structure of the LED array diffuser plate 2 The microstructure is located on the side away from the LED lamp bead 3 . The structure of these two kinds of LED lamps is as follows, including an LED array, and the high-power LED diffusion plate 1 described in the present invention is arranged above the LED array as the LED array diffusion plate 2, and each LED lamp bead 3 corresponds to one of the high-power LED lamps described above. The LED diffuser plate 1 and the LED array diffuser plate 2 are integrally formed, and the LED array diffuser plate 2 is arranged at 10 mm to 20 mm above the LED array. Reflectors 4 are provided on the bottom and around the LED lamp bead 3 .

以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above ideal embodiment according to the utility model, through the above description content, relevant staff can completely make various changes and modifications within the scope of not deviating from the technical idea of the utility model. The technical scope of this utility model is not limited to the content in the description, but must be determined according to the scope of the claims.

Claims (7)

1.一种大功率LED扩散板,用于大功率LED光源扩散,其特征在于:扩散板基板(1-1)的下表面具有凸出的微结构,所述的微结构按照扩散板基板(1-1)接收到的光源辐射强度的大小疏密排布。1. A high-power LED diffuser plate for the diffusion of high-power LED light sources, characterized in that: the lower surface of the diffuser plate substrate (1-1) has a protruding microstructure, and the microstructure follows the diffusion plate substrate ( 1-1) The size and density of the received light source radiation intensity are arranged. 2.如权利要求1所述的大功率LED扩散板,其特征在于:所述的微结构形状为金字塔型、凸起的圆点型或者三棱锥型。2. The high-power LED diffuser plate according to claim 1, wherein the shape of the microstructure is pyramid, raised dot or triangular pyramid. 3.如权利要求1或2所述的大功率LED扩散板,其特征在于:所述的微结构(2)高度为0.2mm~0.5mm,底面边长或者底面直径为0.4mm~1mm。3. The high-power LED diffuser plate according to claim 1 or 2, characterized in that: the height of the microstructure (2) is 0.2mm-0.5mm, and the side length or diameter of the bottom surface is 0.4mm-1mm. 4.如权利要求1所述的大功率LED扩散板,其特征在于:扩散板基板(1-1)的厚度为1mm~5mm。4. The high-power LED diffusion plate according to claim 1, characterized in that: the thickness of the diffusion plate substrate (1-1) is 1mm-5mm. 5.一种LED灯具,包括LED阵列,其特征在于:所述的LED阵列上方设置如权利要求1-4任一项所述的大功率LED扩散板(1)作为LED阵列扩散板(2),每个LED灯珠(3)分别对应一块所述的大功率LED扩散板(1)。5. An LED lamp, comprising an LED array, characterized in that a high-power LED diffusion plate (1) according to any one of claims 1-4 is set above the LED array as the LED array diffusion plate (2) , each LED lamp bead (3) corresponds to one piece of the above-mentioned high-power LED diffuser plate (1). 6.如权利要求5所述的LED灯具,其特征在于:所述的LED阵列扩散板(2)设置在LED阵列上方10mm~20mm处。6. The LED lamp according to claim 5, characterized in that: the LED array diffusion plate (2) is arranged at 10mm-20mm above the LED array. 7.如权利要求5或6所述的LED灯具,其特征在于:LED阵列扩散板(2)一体成型。7. The LED lamp according to claim 5 or 6, characterized in that: the LED array diffusion plate (2) is integrally formed.
CN2012204316118U 2012-08-29 2012-08-29 High-power light-emitting diode (LED) diffuser plates and LED lamp Expired - Lifetime CN202757054U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105068298A (en) * 2015-06-23 2015-11-18 深圳市华星光电技术有限公司 Viewing angle enlarging film and wide-viewing-angle thin film transistor-liquid crystal display (TFT-LCD) comprising the same
CN112797336A (en) * 2021-03-01 2021-05-14 Tcl通力电子(惠州)有限公司 Desk lamp

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105068298A (en) * 2015-06-23 2015-11-18 深圳市华星光电技术有限公司 Viewing angle enlarging film and wide-viewing-angle thin film transistor-liquid crystal display (TFT-LCD) comprising the same
WO2016206261A1 (en) * 2015-06-23 2016-12-29 深圳市华星光电技术有限公司 Viewing angle enlarging film and wide viewing angle thin film transistor liquid crystal display device comprising the same
US9933648B2 (en) 2015-06-23 2018-04-03 Shenzhen China Star Optoelectronics Technology Co., Ltd. Wide viewing film and wide viewing TFT-LCD having the same
CN112797336A (en) * 2021-03-01 2021-05-14 Tcl通力电子(惠州)有限公司 Desk lamp

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