CN202744544U - Biogas reactor - Google Patents

Biogas reactor Download PDF

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CN202744544U
CN202744544U CN201220288067.6U CN201220288067U CN202744544U CN 202744544 U CN202744544 U CN 202744544U CN 201220288067 U CN201220288067 U CN 201220288067U CN 202744544 U CN202744544 U CN 202744544U
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reactor
shell
steel plate
stirrer
enamel
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李旭源
郑毅
池晓良
牛炳有
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Beijing Yingherui Environmental Technology Co ltd
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BEIJING YINGHERUI ENVIRONMENTAL ENGINEERING Co Ltd
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    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • C12M27/06Stirrer or mobile mixing elements with horizontal or inclined stirrer shaft or axis
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Abstract

一种沼气反应器,包括搪瓷钢板外壳,所述搪瓷钢板为在钢板的内外两面涂上瓷层厚度相同的搪瓷涂层,在所述外壳内设有垂直插在反应器内的顶部垂直搅拌器、斜插在反应器内的斜搅拌器和反应器底部的底部侧搅拌器。搪瓷钢板是在钢板的内外两面涂上搪瓷涂层,钢板经过加热聚合,使搪瓷层和钢板之间形成很强的结合力。搪瓷涂层形成的保护层不仅能阻止反应器腐蚀,而且具有抗强酸,强碱,耐高温等特点,不仅对反应有利,且大大提高反应器的使用寿命。而且反应器内三个不同的搅拌器基本可以将反应器内所有的沼气原料都搅拌到,使沼气原料能更充分的混合反应。

A biogas reactor, comprising an enamel steel plate shell, the enamel steel plate is coated with an enamel coating with the same thickness of the porcelain layer on the inner and outer sides of the steel plate, and a top vertical stirrer inserted vertically into the reactor is arranged inside the shell , an oblique stirrer inserted obliquely in the reactor and a bottom side stirrer at the bottom of the reactor. The enamel steel plate is coated with enamel coating on the inner and outer sides of the steel plate, and the steel plate is heated and polymerized to form a strong bonding force between the enamel layer and the steel plate. The protective layer formed by the enamel coating can not only prevent the reactor from corroding, but also has the characteristics of resistance to strong acid, strong alkali and high temperature, which is not only beneficial to the reaction, but also greatly improves the service life of the reactor. Moreover, the three different agitators in the reactor can basically stir all the biogas raw materials in the reactor, so that the biogas raw materials can be more fully mixed and reacted.

Description

沼气反应器biogas reactor

技术领域 technical field

本实用新型涉及一种沼气反应器。The utility model relates to a biogas reactor.

背景技术 Background technique

现在的一些反应器使用的壳体材料耐腐蚀性差,缺少可靠的安全保护设备以及方便运行管理的必要设备,不仅会影响正常生物化学反应,而且会腐蚀壳体,降低反应器的使用寿命,设备抵抗意外事故的能力差,运行管理效率低不方便。另外,为了有利于反应进行,沼气反应器内要安装搅拌以助于沼液、沼渣混合均匀,需要安装搅拌器,但是对于大型沼气反应器,通常仅在反应器中心轴向安装搅拌器无法使反应器内的沼液、沼渣完全流动起来,在底部和靠近罐壁处存在死角,影响沼气反应的有效、均匀进行。The shell materials used in some current reactors have poor corrosion resistance, lack of reliable safety protection equipment and necessary equipment for convenient operation and management, which will not only affect the normal biochemical reactions, but also corrode the shell and reduce the service life of the reactor. Equipment The ability to resist accidents is poor, and the operation and management efficiency is low and inconvenient. In addition, in order to facilitate the reaction, stirring should be installed in the biogas reactor to help the biogas slurry and biogas residue to mix evenly. It is necessary to install a stirrer, but for large biogas reactors, usually only installing a stirrer in the central axis of the reactor cannot Make the biogas slurry and biogas residue in the reactor flow completely, and there are dead angles at the bottom and near the tank wall, which will affect the effective and uniform biogas reaction.

有鉴于此,特提出本实用新型。In view of this, the utility model is proposed.

实用新型内容 Utility model content

本实用新型要解决的技术问题在于克服现有技术的不足,提供一种耐腐蚀性好的沼气反应器。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a biogas reactor with good corrosion resistance.

为解决上述技术问题,本实用新型采用技术方案的基本构思是:In order to solve the problems of the technologies described above, the basic idea of the technical solution adopted by the utility model is:

一种沼气反应池,包括搪瓷钢板外壳,所述搪瓷钢板为在钢板的内外两面涂上瓷层厚度相同的搪瓷涂层,在所述外壳内设有垂直插在反应器内的顶部垂直搅拌器、斜插在反应器内的斜搅拌器和反应器底部的底部侧搅拌器。A biogas reaction tank, comprising an enamel steel plate shell, the enamel steel plate is coated with an enamel coating with the same thickness of the porcelain layer on the inner and outer sides of the steel plate, and a top vertical stirrer vertically inserted in the reactor is arranged in the shell , an oblique stirrer inserted obliquely in the reactor and a bottom side stirrer at the bottom of the reactor.

优选的,所述顶部垂直搅拌器从外壳顶部插进外壳内,其上端和外壳顶端连接,顶部垂直搅拌器的底端通过一底座固定在外壳的底部,顶部垂直搅拌器的底端和底座之间可旋转连接。Preferably, the top vertical stirrer is inserted into the shell from the top of the shell, its upper end is connected to the top of the shell, the bottom of the top vertical stirrer is fixed on the bottom of the shell through a base, and the bottom of the top vertical stirrer and the base between rotatable connections.

优选的,所述斜搅拌器从外壳的一侧斜插进外壳内,其靠近外壳底部的位置通过一短支撑杆固定在外壳底部,该斜搅拌器和该短支撑杆之间可旋转连接,斜搅拌器的顶部和外壳外的斜搅拌器支架的顶部可旋转连接。Preferably, the oblique agitator is obliquely inserted into the housing from one side of the housing, and its position close to the bottom of the housing is fixed on the bottom of the housing through a short support rod, and the oblique agitator and the short support rod are rotatably connected, The top of the oblique stirrer is rotatably connected with the top of the oblique stirrer support outside the casing.

优选的,有一正负压保护器,所述正负压保护器的一端端口穿过外壳与外壳内部连通。Preferably, there is a positive and negative pressure protector, and one end port of the positive and negative pressure protector passes through the shell and communicates with the inside of the shell.

优选的,在所述外壳的顶端设置有避雷针。Preferably, a lightning rod is arranged on the top of the housing.

优选的,在所述外壳上设有观察窗。Preferably, an observation window is provided on the casing.

优选的,所述瓷层厚度为0.2至0.5毫米。Preferably, the thickness of the porcelain layer is 0.2 to 0.5 mm.

优选的,所述反应器外配有爬梯。Preferably, a ladder is provided outside the reactor.

采用上述技术方案后,本实用新型与现有技术相比具有以下有益效果:After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art:

搪瓷钢板是在钢板的内外两面涂上搪瓷涂层,钢板经过加热聚合,使搪瓷层和钢板之间形成很强的结合力。搪瓷涂层形成的保护层不仅能阻止反应器腐蚀,而且具有抗强酸,强碱,耐高温等特点,不仅对反应有利,且大大提高反应器的使用寿命。而且反应器内三个不同的搅拌器基本可以将反应器内所有的沼气原料都搅拌到,使沼气原料能更充分的混合反应。The enamel steel plate is coated with enamel coating on the inner and outer sides of the steel plate, and the steel plate is heated and polymerized to form a strong bonding force between the enamel layer and the steel plate. The protective layer formed by the enamel coating can not only prevent the reactor from corroding, but also has the characteristics of resistance to strong acid, strong alkali and high temperature, which is not only beneficial to the reaction, but also greatly improves the service life of the reactor. Moreover, the three different agitators in the reactor can basically stir all the biogas raw materials in the reactor, so that the biogas raw materials can be more fully mixed and reacted.

下面结合附图对本实用新型的具体实施方式作进一步详细的描述。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.

附图说明 Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.

具体实施方式Detailed ways

如图1所示,本实用新型是一种沼气反应器,包括搪瓷钢板外壳1,所述搪瓷钢板为在钢板的内外两面涂上搪瓷涂层,瓷层厚度优选0.2至0.5毫米,这个厚度便可以有效防腐蚀,厚度过厚就浪费材料,增加成本了,因此这个范围内的厚度最优。在所述外壳1内设有垂直插在反应器内的顶部垂直搅拌器2、斜插在反应器内的斜搅拌器3和反应器底部的底部侧搅拌器4。顶部垂直搅拌器2考虑到功率问题一般搅拌桨叶11不会很长,搅拌的范围有限,无法将反应器内部的所有沼气原料都搅拌到,而且其只能做水平方向的搅动,斜搅拌器3斜着搅动,配合了垂直搅动,使沼气原料能更好的搅拌混合反应。但是为了配合反应器大的空间,顶部垂直搅拌器和斜搅拌器一般都比较大,反应器底部就成了死角,底部侧搅拌器4就可以解决这个问题。三个不同的搅拌器基本可以将反应器内所有的沼气原料都搅拌到,使沼气原料能更充分的混合反应。斜搅拌器3和底部侧搅拌器4均可以为多个沿反应器圆周方向均布。As shown in Figure 1, the utility model is a biogas reactor, comprising an enamel steel plate shell 1, the enamel steel plate is coated with an enamel coating on the inner and outer sides of the steel plate, the thickness of the porcelain layer is preferably 0.2 to 0.5 mm, and this thickness is just It can effectively prevent corrosion. If the thickness is too thick, the material will be wasted and the cost will be increased. Therefore, the thickness within this range is optimal. A top vertical stirrer 2 inserted vertically into the reactor, an inclined stirrer 3 inserted obliquely into the reactor, and a bottom side stirrer 4 at the bottom of the reactor are provided in the shell 1 . The top vertical stirrer 2 takes into account the power problem. Generally, the stirring blade 11 is not very long, and the stirring range is limited. It cannot stir all the biogas raw materials inside the reactor, and it can only stir in the horizontal direction. The oblique stirrer 3 Oblique stirring, combined with vertical stirring, so that the biogas raw materials can be better stirred and mixed for reaction. However, in order to match the large space of the reactor, the top vertical agitator and the oblique agitator are generally larger, and the bottom of the reactor becomes a dead angle, and the bottom side agitator 4 can solve this problem. Three different agitators can basically stir all the biogas raw materials in the reactor, so that the biogas raw materials can be more fully mixed and reacted. Both the oblique stirrer 3 and the bottom side stirrer 4 can be multiple and uniformly distributed along the circumferential direction of the reactor.

搪瓷钢板是在钢板的内外两面涂上搪瓷涂层,钢板经过加热聚合,使搪瓷层和钢板之间形成很强的结合力。搪瓷涂层形成的保护层不仅能阻止反应器腐蚀,而且具有抗强酸,强碱,耐高温等特点,不仅对反应有利,且不会降低反应器的使用寿命。The enamel steel plate is coated with enamel coating on the inner and outer sides of the steel plate, and the steel plate is heated and polymerized to form a strong bonding force between the enamel layer and the steel plate. The protective layer formed by the enamel coating can not only prevent the reactor from corroding, but also has the characteristics of resistance to strong acid, strong alkali and high temperature, which is not only beneficial to the reaction, but will not reduce the service life of the reactor.

优选的,所述顶部垂直搅拌器2从外壳1顶部插进外壳1内,其上端和外壳1顶端连接,顶部垂直搅拌器2的底端通过一底座固定在外壳1的底部,顶部垂直搅拌器2的底端和底座之间可旋转连接。将顶部垂直搅拌器的两端均固定在外壳上,防止搅拌器的搅拌桨叶在高速旋转时摆动不稳。Preferably, the top vertical stirrer 2 is inserted into the shell 1 from the top of the shell 1, its upper end is connected to the top of the shell 1, the bottom end of the top vertical stirrer 2 is fixed on the bottom of the shell 1 through a base, and the top vertical stirrer Rotatable connection between the bottom end of 2 and the base. Both ends of the top vertical stirrer are fixed on the housing to prevent the stirring blades of the stirrer from swinging unstable when rotating at high speed.

优选的,所述斜搅拌器3从外壳1的一侧斜插进外壳1内,其靠近外壳1底部的位置通过一短支撑杆5固定在外壳1底部,该斜搅拌器3和该短支撑杆5之间可旋转连接,斜搅拌器3的顶部和外壳1外的斜搅拌器支架6的顶部可旋转连接。斜搅拌器也固定了两点,使斜搅拌器在搅拌时不会摆动不稳。为了保证外壳1的内外压平衡,优选的,还有一正负压保护器7,所述正负压保护器7的一端端口穿过外壳1与外壳1内部连通。Preferably, the oblique agitator 3 is obliquely inserted into the housing 1 from one side of the housing 1, and its position close to the bottom of the housing 1 is fixed on the bottom of the housing 1 by a short support rod 5. The oblique agitator 3 and the short support The rods 5 are rotatably connected, and the top of the oblique agitator 3 is rotatably connected to the top of the oblique agitator support 6 outside the housing 1 . The oblique mixer is also fixed at two points so that the oblique mixer will not swing unsteadily when stirring. In order to ensure the balance of the internal and external pressure of the housing 1 , preferably, there is also a positive and negative pressure protector 7 , and one port of the positive and negative pressure protector 7 passes through the housing 1 and communicates with the inside of the housing 1 .

由于反应器一般都在室外,为防止雷击,优选在所述外壳的顶端设置有避雷针8。Since the reactors are generally outdoors, in order to prevent lightning strikes, a lightning rod 8 is preferably arranged on the top of the casing.

为了便于观察反应器内的反应情况,以便根据需要操控,优选在所述外壳上设有观察窗9。In order to facilitate the observation of the reaction conditions in the reactor for manipulation as required, an observation window 9 is preferably provided on the outer shell.

为了方便对反应器高处进行操作,优选在所述反应器外配有爬梯10。以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。In order to facilitate the operation at the height of the reactor, it is preferable to equip a ladder 10 outside the reactor. The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the scope of protection of the present utility model.

Claims (8)

1.一种沼气反应器,其特征在于:包括搪瓷钢板外壳,所述搪瓷钢板为在钢板的内外两面涂上瓷层厚度相同的搪瓷涂层,在所述外壳内设有垂直插在反应器内的顶部垂直搅拌器、斜插在反应器内的斜搅拌器和反应器底部的底部侧搅拌器。 1. A biogas reactor, characterized in that: it comprises an enamel steel plate shell, and the enamel steel plate is coated with an enamel coating with the same thickness of the porcelain layer on the inner and outer sides of the steel plate. The top vertical stirrer inside, the inclined stirrer inserted into the reactor obliquely and the bottom side stirrer at the bottom of the reactor. 2.根据权利要求1所述的沼气反应器,其特征在于:所述顶部垂直搅拌器从外壳顶部插进外壳内,其上端和外壳顶端连接,顶部垂直搅拌器的底端通过一底座固定在外壳的底部,顶部垂直搅拌器的底端和底座之间可旋转连接。 2. The biogas reactor according to claim 1, characterized in that: the top vertical stirrer is inserted into the shell from the top of the shell, its upper end is connected to the top of the shell, and the bottom end of the top vertical stirrer is fixed on the The bottom of the housing, the bottom end of the top vertical stirrer and the base are rotatably connected. 3.根据权利要求1所述的沼气反应器,其特征在于:所述斜搅拌器从外壳的一侧斜插进外壳内,其靠近外壳底部的位置通过一短支撑杆固定在外壳底部,该斜搅拌器和该短支撑杆之间可旋转连接,斜搅拌器的顶部和外壳外的斜搅拌器支架的顶部可旋转连接。 3. The biogas reactor according to claim 1, characterized in that: the oblique stirrer is obliquely inserted into the shell from one side of the shell, and its position close to the bottom of the shell is fixed on the bottom of the shell by a short support rod, the The inclined stirrer and the short support rod are rotatably connected, and the top of the inclined stirrer is rotatably connected with the top of the inclined stirrer support outside the casing. 4.根据权利要求1所述的沼气反应器,其特征在于:有一正负压保护器,所述正负压保护器的一端端口穿过外壳与外壳内部连通。 4. The biogas reactor according to claim 1, characterized in that there is a positive and negative pressure protector, and one port of the positive and negative pressure protector passes through the shell and communicates with the inside of the shell. 5.根据权利要求1所述的沼气反应器,其特征在于:在所述外壳的顶端设置有避雷针。 5. The biogas reactor according to claim 1, characterized in that: a lightning rod is arranged on the top of the casing. 6.根据权利要求1所述的沼气反应器,其特征在于:在所述外壳上设有观察窗。 6. The biogas reactor according to claim 1, characterized in that: an observation window is provided on the casing. 7.根据权利要求1-6中任一项所述的沼气反应器,其特征在于:所述瓷层厚度为0.2至0.5毫米。 7. The biogas reactor according to any one of claims 1-6, characterized in that: the thickness of the porcelain layer is 0.2 to 0.5 mm. 8.根据权利要求1-6中任一项所述的沼气反应器,其特征在于:所述反应器外配有爬梯。  8. The biogas reactor according to any one of claims 1-6, characterized in that: a ladder is provided outside the reactor. the
CN201220288067.6U 2012-06-19 2012-06-19 Biogas reactor Expired - Lifetime CN202744544U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105670925A (en) * 2016-03-11 2016-06-15 江苏明昌生物科技有限公司 Intelligent photosynthetic bacterium fermentation device for aquaculture
CN111218385A (en) * 2020-02-27 2020-06-02 北京盈和瑞环境科技股份有限公司 Large mixing stirring type facultative hydrolysis reactor and material mixing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105670925A (en) * 2016-03-11 2016-06-15 江苏明昌生物科技有限公司 Intelligent photosynthetic bacterium fermentation device for aquaculture
CN111218385A (en) * 2020-02-27 2020-06-02 北京盈和瑞环境科技股份有限公司 Large mixing stirring type facultative hydrolysis reactor and material mixing method
CN111218385B (en) * 2020-02-27 2022-08-19 北京盈和瑞环境科技有限公司 Large mixing stirring type facultative hydrolysis reactor and material mixing method

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