CN202721230U - Battery winding machine - Google Patents
Battery winding machine Download PDFInfo
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- CN202721230U CN202721230U CN2012202941580U CN201220294158U CN202721230U CN 202721230 U CN202721230 U CN 202721230U CN 2012202941580 U CN2012202941580 U CN 2012202941580U CN 201220294158 U CN201220294158 U CN 201220294158U CN 202721230 U CN202721230 U CN 202721230U
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- 238000007664 blowing Methods 0.000 claims 3
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- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型公开了一种电池卷绕机,所述电池卷绕机包括一面板以及安装在所述面板上的左极片供料机构、右极片供料机构,所述左极片供料机构及所述右极片供料机构相对于所述面板整体前后移动,所述左极片供料机构和所述右极片供料机构分别设置在所述面板的右上侧和左上侧。本实用新型的电池卷绕机采用面板式模块化设计,结构紧凑,装配效率高,响应速度快,纠正效果佳,通用性强。
The utility model discloses a battery winding machine, which comprises a panel and a left pole sheet feeding mechanism and a right pole sheet feeding mechanism installed on the panel, wherein the left pole sheet feeding mechanism and the right pole sheet feeding mechanism move forward and backward relative to the panel as a whole, and the left pole sheet feeding mechanism and the right pole sheet feeding mechanism are respectively arranged on the upper right side and the upper left side of the panel. The battery winding machine of the utility model adopts a panel-type modular design, has a compact structure, high assembly efficiency, fast response speed, good correction effect, and strong versatility.
Description
技术领域 technical field
本实用新型涉及一种电池制造设备,尤其涉及一种电池卷绕机。 The utility model relates to battery manufacturing equipment, in particular to a battery winding machine. the
背景技术 Background technique
现有的电池卷绕技术,一般包括手工卷绕、半自动化设备、全自动化设备卷绕。因全自动化设备生产效率高、产品质量稳定而被广泛运用于大规模的电池生产,然,随着电池技术的迅速发展,对于电池的品质要求越来越高,相应的,对于电池卷绕机的要求也越来越高。但是,目前的电池卷绕机结构复杂、装配效率低、纠偏效果不佳,因此,不能满足人们对卷绕机日益提高的要求。 Existing battery winding technologies generally include manual winding, semi-automatic equipment, and fully automated equipment winding. Due to the high production efficiency and stable product quality of fully automated equipment, it is widely used in large-scale battery production. However, with the rapid development of battery technology, the quality requirements for batteries are getting higher and higher. Correspondingly, for battery winding machines requirements are also getting higher. However, the current battery winding machine has a complex structure, low assembly efficiency, and poor deviation correction effect, so it cannot meet people's increasing requirements for the winding machine. the
实用新型内容 Utility model content
鉴于上述现有技术的缺失,本实用新型提出一种电池卷绕机,该电池卷绕机结构紧凑、装配效率高及纠偏效果佳。 In view of the lack of the above-mentioned prior art, the utility model proposes a battery winding machine, which has a compact structure, high assembly efficiency and good deviation correction effect. the
为了解决上述技术问题,本实用新型提供一种电池卷绕机,所述电池卷绕机包括一面板以及安装在所述面板上的左极片供料机构、右极片供料机构,所述左极片供料机构及所述右极片供料机构相对于所述面板整体前后移动,所述左极片供料机构和所述右极片供料机构分别设置在所述面板的右上侧和左上侧。 In order to solve the above technical problems, the utility model provides a battery winding machine, the battery winding machine includes a panel and a left pole piece feeding mechanism and a right pole piece feeding mechanism installed on the panel, the The left pole piece feeding mechanism and the right pole piece feeding mechanism move back and forth relative to the panel as a whole, and the left pole piece feeding mechanism and the right pole piece feeding mechanism are respectively arranged on the upper right side of the panel and upper left. the
所述的电池卷绕机,其中,所述电池卷绕机还包括相对于所述面板可前后移动的上隔膜供料机构和相对于所述面板可前后移动的下隔膜供料机构,所述下隔膜供料机构位于所述面板的左下侧或右下侧,所述上隔膜供料机构位于所述面板的上中部。 The battery winding machine, wherein, the battery winding machine further includes an upper diaphragm feeding mechanism that can move forward and backward relative to the panel and a lower diaphragm feeding mechanism that can move forward and backward relative to the panel, the The lower diaphragm feeding mechanism is located at the lower left or right side of the panel, and the upper diaphragm feeding mechanism is located at the upper middle of the panel. the
所述的电池卷绕机,其中,所述上隔膜送料机构和所述下隔膜送料机构分别具有相对于所述面板可前后移动的第二隔膜放料支撑轴和相对于所述面板可前后移动的第一隔膜放料支撑轴。 The battery winding machine, wherein, the upper diaphragm feeding mechanism and the lower diaphragm feeding mechanism respectively have a second diaphragm discharging support shaft that can move forward and backward relative to the panel and a second diaphragm discharging support shaft that can move forward and backward relative to the panel. The first diaphragm discharge support shaft. the
所述的电池卷绕机,其中,所述左极片供料机构和所述右极片供料机构为模块化机构且均包括一极片固定板及设置在极片固定板上的极片放料支撑轴、极片接带部、极片吸尘部、极片张力检测部、极片张力调节部以及极片测长部,所述下隔膜供料机构和所述上隔膜供料机构为模块化机构且均包括一隔膜固定板及设置隔膜固定板上的隔膜放料支撑轴、隔膜张力检测部、隔膜张力调节部、除静电部以及隔膜接带部。 The battery winding machine, wherein, the left pole piece feeding mechanism and the right pole piece feeding mechanism are modular mechanisms and each include a pole piece fixing plate and a pole piece set on the pole piece fixing plate The feeding support shaft, the pole piece connecting part, the pole piece dust collection part, the pole piece tension detection part, the pole piece tension adjustment part and the pole piece length measuring part, the lower diaphragm feeding mechanism and the upper diaphragm feeding mechanism It is a modular mechanism and includes a diaphragm fixing plate, a diaphragm feeding support shaft on the diaphragm fixing plate, a diaphragm tension detection part, a diaphragm tension adjustment part, a static elimination part and a diaphragm belt connection part. the
所述的电池卷绕机,其中,所述极片供料机构包括两个极片吸尘部,分别用于去除所述第一极片和第二极片的正、反面上的粉尘。 In the above battery winding machine, wherein, the pole piece feeding mechanism includes two pole piece dust suction parts, which are respectively used to remove dust on the front and back surfaces of the first pole piece and the second pole piece. the
所述的电池卷绕机,其中,所述隔膜张力调节部和所述极片张力调节部均包括第一过渡轮、第二过渡轮、滑动块和直线导轨,所述第一过渡轮和第二过渡轮分别设置于所述滑动块的两端,所述滑动块位于该直线导轨上并可在所述直线导轨上滑动,所述隔膜张力调节部水平或垂直设置在所述隔膜固定板上,所述极片张力调节部垂直或水平设置在所述极片固定板上。 The battery winding machine, wherein, the diaphragm tension adjustment part and the pole piece tension adjustment part both include a first transition wheel, a second transition wheel, a sliding block and a linear guide rail, and the first transition wheel and the second transition wheel The two transition wheels are respectively arranged at the two ends of the sliding block, the sliding block is located on the linear guide rail and can slide on the linear guide rail, and the diaphragm tension adjustment part is arranged horizontally or vertically on the diaphragm fixing plate , the pole piece tension adjusting part is arranged vertically or horizontally on the pole piece fixing plate. the
所述的电池卷绕机,其中,所述电池卷绕机还包括驱动马达部和纠正马达部,所述驱动马达部驱动所述极片放料支撑轴和所述放料支撑轴旋转,所述纠正马达部驱动所述极片固定板和所述隔膜固定板相对于所述面板前后移动,以实现整体纠偏移动。 The battery winding machine, wherein, the battery winding machine further includes a driving motor part and a correction motor part, and the driving motor part drives the pole piece discharge support shaft and the discharge support shaft to rotate, so The correcting motor part drives the pole piece fixing plate and the diaphragm fixing plate to move back and forth relative to the panel, so as to realize the overall deviation correcting movement. the
所述的电池卷绕机,其中,所述电池卷绕机还包括极片送料机构和卷绕机构,所述极片送料机构包括极片夹子,所述极片夹子可朝所述卷绕机构作往返运动,所述极片夹子可松开或夹紧所述第一极片或所述第二极片,当所述极片夹子移动至所述卷绕机构时,将第一极片或第二极片送至卷绕机构上进行卷绕。 The battery winding machine, wherein, the battery winding machine also includes a pole piece feeding mechanism and a winding mechanism, the pole piece feeding mechanism includes a pole piece clip, and the pole piece clip can move towards the winding mechanism For reciprocating movement, the pole piece clamp can loosen or clamp the first pole piece or the second pole piece, when the pole piece clamp moves to the winding mechanism, the first pole piece or the second pole piece The second pole piece is sent to the winding mechanism for winding. the
所述的电池卷绕机,其中,第一极片和第二极片在所述极片送料机构下形成一入片角度β,β为60°~80°,第一极片和第二极片分别与所述卷绕机构的中心线形成一角度α,α为30°~40°。 The battery winding machine described above, wherein, the first pole piece and the second pole piece form a piece entry angle β under the pole piece feeding mechanism, and β is 60° to 80°, and the first pole piece and the second pole piece The sheets respectively form an angle α with the center line of the winding mechanism, and α is 30°-40°. the
本实用新型具有以下有益效果,本实用新型的电池卷绕机采用面板式模块化设计,即将电池卷绕机的各机构(例如,右极片供料机构、左极片供料机构、下隔膜供料机构或上隔膜供料机构)模块化设计后,同一安装在同一面板上,以达到结构紧凑,装配、拆卸速度快,响应速度快的目的,另外,各模块可相对于面板前后移动,以达到整体纠偏的效果,更进一步,本实用新型的电池卷绕机的右极片供料机构、左极片供料机构、下隔膜供料机构、上隔膜供料机构均包括例如张力检测部,张力调节部、纠偏感应部等多个功能部,以进一步提高电池卷绕机卷绕电池的品质。 The utility model has the following beneficial effects. The battery winding machine of the utility model adopts a panel-type modular design, that is, each mechanism of the battery winding machine (for example, the right pole piece feeding mechanism, the left pole piece feeding mechanism, the lower diaphragm Feeding mechanism or upper diaphragm feeding mechanism) are modularly designed and installed on the same panel to achieve the purpose of compact structure, fast assembly and disassembly, and fast response. In addition, each module can move back and forth relative to the panel. In order to achieve the effect of overall deviation correction, further, the right pole piece feeding mechanism, the left pole piece feeding mechanism, the lower diaphragm feeding mechanism, and the upper diaphragm feeding mechanism of the battery winding machine of the present utility model all include, for example, tension detection parts , Tension adjustment unit, deviation correction sensing unit and other functional units to further improve the quality of the battery wound by the battery winding machine. the
附图说明 Description of drawings
图1a和图1b分别是本实用新型的电池卷绕机的后侧结构示意图和正面结构示意图。 Fig. 1a and Fig. 1b are respectively a schematic view of the rear structure and a schematic view of the front structure of the battery winding machine of the present invention. the
图2a和图2b分别为本实用新型的电池卷绕机的下隔膜供料机构的后侧结构示意图和正面结构示意图。 Fig. 2a and Fig. 2b are respectively the rear and front structural schematic diagrams of the lower diaphragm feeding mechanism of the battery winding machine of the present invention. the
图3a和图3b分别为本实用新型的电池卷绕机的右极片供料机构的后侧结构示意图和正面结构示意图。 Fig. 3a and Fig. 3b are respectively the rear structural schematic diagram and the front structural schematic diagram of the right pole piece feeding mechanism of the battery winding machine of the present invention. the
具体实施方式 Detailed ways
为了进一步说明本实用新型的原理和结构,现结合附图对本实用新型的优选实施例进行详细说明。 In order to further illustrate the principle and structure of the utility model, the preferred embodiments of the utility model will be described in detail in conjunction with the accompanying drawings. the
请参阅图1a和图1b所示,图1a为本实用新型的电池卷绕机的后侧结构示意图,图1b为本实用新型的电池卷绕机的正面结构示意图。本实用新型的电池卷绕机1包括一面板100以及安装在所述面板100竖直平面上的右极片供料机构11、左极片供料机构13、下隔膜供料机构10、上隔膜供料机构12和卷绕机构16,右极片供料机构11、左极片供料机构13、下隔膜供料机构10以及上隔膜供料机构12通过导杆17与面板100相连,右极片供料机构11和左极片供料机构13分别设置在面板100的右上侧和左上侧,下隔膜供料机构10位于面板100的左下侧,上隔膜供料机构12设置在所述面板100的上中部,卷绕机构16位于上隔膜供料机构12的下方。所述右极片供料机构11、所述左极片供料机构12、所述下隔膜供料机构10、所述上隔膜供料机构12可自动放卷并将隔膜20或第一极片30a、第二极片30b输送至所述卷绕机构16卷绕成电池电芯。另外,根据不同卷绕工艺要求,右极片供料机构11、左极片供料机构13、下隔膜供料机构10及上隔膜供料机构12可相对于卷绕机构16对称布置,需说明的一点是,下隔膜供料机构10也可设与面板100的右下侧。
Please refer to Fig. 1a and Fig. 1b, Fig. 1a is a schematic diagram of the rear structure of the battery winding machine of the present invention, and Fig. 1b is a schematic diagram of the front structure of the battery winding machine of the present invention. The battery winding machine 1 of the present utility model includes a
对应于右极片供料机构11、左极片供料机构13、下隔膜供料机构10、上隔膜供料机构12的驱动部,例如驱动马达部108、117以及纠偏马达部109、118设置于面板100异于卷绕机构16所在竖直平面的另一侧,纠偏马达部109、118可驱动右极片供料机构11、左极片供料机构13、下隔膜供料机构10、上隔膜供料机构12相对面板100前后移动,以实现整体纠偏。需说明的一点是,右极片供料机构11、左极片供料机构13、下隔膜供料机构10、上隔膜供料机构12相对于面板100的移动方式有多种情况,以下列举几种方式.
Corresponding to the driving parts of the right pole
第一种,右极片供料机构11、左极片供料机构13相对于面板100整体前后移动,下隔膜供料机构10、上隔膜供料机构12不移动.
In the first type, the right pole
第二种,右极片供料机构11、左极片供料机构13、下隔膜供料机构10、上隔膜供料机构12相对于面板100整体前后移动.
In the second type, the right pole
第三种,右极片供料机构11、左极片供料机构13不移动,下隔膜供料机构10、上隔膜供料机构12相对于面板100整体前后移动.
In the third type, the right pole
第四种,右极片供料机构11、左极片供料机构13不移动,仅下隔膜供料机构10的下隔膜放料支撑轴和上隔膜供料机构12的上隔膜放料支撑轴相对于面板100前后移动.
Fourth, the right pole
第五种,右极片供料机构11、左极片供料机构13、下隔膜供料机构10的放料支撑轴及上隔膜供料机构12的放料支撑轴相对于面板100前后移动。
Fifth, the discharge support shafts of the right pole
以上仅列举本实用新型实现纠偏的5种移动方式,但并不限于此,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围内。 The above only enumerates 5 kinds of movement methods of the utility model to realize deviation correction, but it is not limited thereto. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the utility model. within the scope of protection. the
因此,当隔膜20或第一极片30a、第二极片30b发生偏移时,右极片供料机构11、左极片供料机构13、下隔膜供料机构10、上隔膜供料机构12在纠正马达109、118的驱动下补偿其位移量,使隔膜20和第一极片30a、第二极片30b相互对齐,以保证卷绕机构16卷绕的对齐度,确保电池电芯的品质。
Therefore, when the
请参阅图2a和图2b,图2a为本实用新型的电池卷绕机的下隔膜供料机构的后侧结构示意图,图2b为本实用新型的电池卷绕机的下隔膜供料机构的正面结构示意图。下隔膜供料机构10包括下隔膜放料支撑轴101、隔膜张力检测部102、隔膜张力调节部103、除静电部104、隔膜接带部105以及隔膜纠偏感应部107。下隔膜放料支撑轴101、隔膜张力检测部102、隔膜张力调节部103、除静电部104以及隔膜接带部105固定于隔膜固定板1011的一竖直平面上,隔膜固定板1011通过导杆17固定在面板100上,且固定在面板100的竖直平面的左下角区域,使下隔膜供料机构10在面板100上形成一独立模块而独立于正、左极片供料机构11、13。
Please refer to Figure 2a and Figure 2b, Figure 2a is a schematic diagram of the rear structure of the lower diaphragm feeding mechanism of the battery winding machine of the present invention, and Figure 2b is a front view of the lower diaphragm feeding mechanism of the battery winding machine of the present invention Schematic. The lower
在隔膜固定板1011异于固定下隔膜供料机构10的另一侧设有驱动马达部108和纠偏马达部109,驱动马达部108驱动隔膜送料机构10旋转,以进行放卷作业,纠偏马达部109驱动所述隔膜固定板1011前后移动,以进行整体纠偏作业,或,纠偏马达部109驱动下隔膜放料支撑轴101前后移动。
On the other side of the
在驱动马达部108的驱动下,隔膜20从下隔膜放料支撑轴101拉出通过过轮106传送至位于该放料支撑轴侧边的隔膜张力检测部102,隔膜张力检测部102对隔膜20的张力大小进行检测,当隔膜张力检测部102检测到隔膜20的张力变化范围超过指定范围时,设置于隔膜张力检测部102下方的隔膜张力调节部103进行调节,使隔膜张力保持维持稳定。其中,隔膜张力调节部103水平布置,通过电机的水平工作,以实现张力平衡控制,隔膜张力调节部103包括滑动块1031、第一过渡轮1032、第二过渡轮1033以及直线导轨1034,第一过渡轮1032和第二过渡轮1033安装在滑动块1031的上下端部,所述滑动块1031位于该直线导轨1034上并可在所述直线导轨1034上滑动。当隔膜张力检测部102检测到隔膜20的张力变化范围超过指定范围时,驱动滑动块1031在直线导轨1034上移动,以实现对隔膜张力的调节,维持隔膜张力的一致性。需说明的一点是,隔膜张力调节部103也可通过直线导轨1034垂直设置在隔膜固定板1011上,并通过气缸实现张力平衡控制。
Driven by the
接着,除静电部104采用正反面除静电装置,对隔膜20进行静电处理,去除隔膜20上的静电,以消除隔膜20上的静电对电池产生不利的影响。
Next, the antistatic unit 104 adopts the front and back antistatic devices to perform electrostatic treatment on the
当隔膜20经过上述各功能部件处理后,需输送至卷绕机构16卷绕成电池电芯,在卷绕前,为了防止隔膜20跑偏移位,造成隔膜20与第一极片30a、第二极片30b不能按一定的顺序卷绕,在卷绕机构16与下隔膜供料机构10之间设一隔膜纠偏感应部107。隔膜纠偏感应部107具有检测系统和测量系统,当隔膜纠偏感应部107的检测系统检测到隔膜20发生偏移时,其测量系统测量出隔膜20偏移的位移量,并触发相应的纠偏马达部109动作,纠偏马达部109驱动隔膜固定板1011相对于面板100前后移动,从而将发生偏移的隔膜20纠正到设定位置上,实现对隔膜20的整体纠偏。
After the
进一步,该下隔膜供料机构10还包括隔膜接带部105,当需更换新的隔膜卷料时,隔膜接带部105将新隔膜卷料与旧隔膜卷料进行接合。
Further, the lower
同理上隔膜供料机构12也同样包括上隔膜放料支撑轴、隔膜张力检测部、隔膜张力调节部、除静电部、隔膜接带部以及隔膜纠偏感应部。其结构特征与下隔膜供料机构10的结构特征相同,在此不在赘述。
Similarly, the upper diaphragm feeding mechanism 12 also includes an upper diaphragm feeding support shaft, a diaphragm tension detection part, a diaphragm tension adjustment part, a static elimination part, a diaphragm belt connection part and a diaphragm deviation correction sensing part. Its structural features are the same as those of the lower
请参阅图3a和图3b,图3a为本实用新型的电池卷绕机的右极片供料机构的后侧结构示意图,图3b为本实用新型的电池卷绕机的右极片供料机构的正面结构示意图。并请同时参照图1a和图1b,本实用新型的电池卷绕机1的右极片供料机构11包括极片放料支撑轴110、极片接带部111、极片吸尘部112、极片张力检测部114、极片张力调节部115、极片测长部116以及极片纠偏感应部119。所述极片放料支撑轴110、极片接带部111、极片吸尘部112、极片张力检测部114、极片张力调节部115以及极片测长部116固定于极片固定板1110的竖直平面上,极片固定板1110通过导杆17固定在面板100上,且固定在面板100的竖直平面的右上角区域,使右极片供料机构11在面板100上形成一独立模块并独立于下隔膜供料机构10、上隔膜供料机构12和左极片供料机构13。其中,极片张力调节部114垂直设置在极片固定板1110上。
Please refer to Figure 3a and Figure 3b, Figure 3a is a schematic diagram of the rear structure of the right pole piece feeding mechanism of the battery winding machine of the present invention, and Figure 3b is a right pole piece feeding mechanism of the battery winding machine of the present invention Schematic diagram of the front structure. Please also refer to Figure 1a and Figure 1b at the same time, the right pole
右极片供料机构11还包括驱动马达部117和纠正马达部118,其位于极片固定板1110异于极片放料支撑轴110的另一侧,驱动马达部117驱动极片放料支撑轴110旋转,以进行放卷作业,纠偏马达部118驱动极片固定板1110前后移动,以实现整体纠偏。
The right pole
极片放料支撑轴110为一圆柱形滚轮,其上可放置多层第一极片30a,第一极片30a围绕极片放料支撑轴110卷成圈状。
The pole piece
极片接带部111为垂直工作,其包括2个按压手柄1111和2个与按压手柄相对的压块1113,压块1113设置于所述按压手柄1111的下方。当需更换新极片卷料时,拨动2个按压手柄1111,使压块1113压住第一极片30a,然后切断第一极片30a,接着,再拨动其中一个按压手柄1111,使其相对的压块1113松开,然后更换新极片卷料,再拨动该压块手柄1111,压块1113压住新更换的极片卷料,最后,再将新极片卷料与旧极片卷料相接合,完成新旧极片卷料的接合。
The pole
右极片供料机构11包括两个极片吸尘部112,每一极片吸尘部112都具有一毛刷、主辊筒、辅助辊筒和一主辅集尘槽,主辊筒、辅助辊筒和一主辅集尘槽形成一封闭空间。毛刷用于刷除第一极片30a上的粉尘,主辅集尘槽用于装刷落的粉尘,在外部驱动下,落入主辅集尘槽中的粉尘被吸尘部113吸走。本实用新型设置两个极片吸尘部112的目的在于能够对第一极片30a的正反面进行除尘,以提高第一极片30a的除尘效果。
The right pole
极片张力检测部114部用于检测第一极片30a在输送工程中极片张力变化范围是否超过指定范围。
The pole piece
极片张力调节部115可垂直或水平设置在极片固定板上1110上,并通过气缸或电机实现张力平衡控制。在本实施例中,极片张力调节部115垂直布置于所述的极片固定板1110上,并通过两气缸上下工作来实现张力平衡控制。
The pole piece
极片张力调节部115包括滑动块1151、第一过渡轮1153、第二过渡轮1152以及直线导轨1154,第一过渡轮1153和第二过渡轮1152安装在滑动块1151的上下端部,所述滑动块1151位于直线导轨1154的上方并可在直线导轨1154上滑动,当极片张力检测部114检测到极片30的张力变化范围超过指定范围时,驱动滑动块1151在直线导轨1154上移动,以实现对极片张力的调节,进而对极片张力进行精确的控制,提高极片张力的一致性。
The pole piece
极片测长部116用于测量第一极片30a经过极片测长部116的长度,极片测长部116模块式地安装在极片固定板1110上,其包括测长辊筒及与测长辊筒相连的编码器,以通过记录的数据来控制第一极片30a的放卷长度。
The pole piece length measuring part 116 is used to measure the length of the first pole piece 30a passing through the pole piece length measuring part 116, and the pole piece length measuring part 116 is modularly installed on the pole
当第一极片30a经过上述各功能部件处理后将输送至卷绕机构16卷绕成电池电芯,在卷绕前,为了防止第一极片30a跑偏移位,造成第一极片30a与隔膜20、第二极片30b不能按一定的顺序卷绕,在卷绕机构16与右极片供料机构11之间设有一极片纠偏感应部119,极片纠偏感应部119具有检测系统和测量系统,当极片纠偏感应部119的检测系统检测到第一极片30a发生偏移时,其测量系统测量出第一极片30a偏移的位移量,并触发相应的纠偏马达部118动作,纠偏马达部118驱动极片固定板1110相对于基体100前后移动,从而将发生偏移的极片纠正到设定位置上,实现对第一极片30a的整体纠偏。
After the first pole piece 30a is processed by the above-mentioned functional components, it will be transported to the winding
左极片供料机构13与右极片供料机构11的结构特征相同,在此不在赘述。
The structural features of the left pole
请参照图1 a和图1b,卷绕机构16包括3个卷绕部161,卷绕部161上设有卷针162,卷针162接收来至下隔膜供料机构10、上隔膜供料机构12的隔膜20以及来至右极片供料机构11、左极片供料机构13的第一极片30a、第二极片30b,并将隔膜20和第一极片30a、第二极片30b卷绕成电池电芯。3个卷绕部161可交替工作,当其中一个卷绕部161上的卷针162卷绕完成后,旋转卷绕机构16,另一卷绕部162旋转到适当位置并开始进行卷绕作业,藉此,达到提高生产效率的目的。在本实施例中,卷绕机构16设有三组卷针162,但并不限于此,所述卷绕机构16也可包括2组卷针。
Please refer to Fig. 1 a and Fig. 1 b, winding
在卷绕机构16和右极片供料机构11、左极片供料机构13之间分别设置一极片送料机构15,极片送料机构15包括极片夹子151,所述极片夹子151可朝所述卷绕机构16作往返运动,并在气缸或油缸的驱动下松开或夹紧在其中间经过的第一极片30a或第二极片30b,当极片夹子151移动至卷绕机构16时,将第一极片30a或第二极片30b送至卷绕机构上进行卷绕。其中,第一极片30a可为正极片或负极片,第二极片30b可为负极片或正极片。
A pole
卷针162卷绕时,第一极片30a、第二极片30b在所述极片送料机构15下形成一入片角度β,β为60°~80°时,其卷绕效果最好,第一极片30a、第二极片30b分别与所述卷绕机构16的中心线形成一角度α,α为30°~40°时,其卷绕效果最好。
When the coiling
综上,本实用新型的电池卷绕机采用面板式模块化设计,即将电池卷绕机的各机构(例如,右极片供料机构、左极片供料机构、下隔膜供料机构或上隔膜供料机构)模块化设计后,同一安装在同一面板上,以达到结构紧凑,装配、拆卸速度快,响应速度快的目的,另外,各模块可相对于面板前后移动,以达到整体纠偏的效果,更进一步,本实用新型的电池卷绕机的右极片供料机构、左极片供料机构、下隔膜供料机构、上隔膜供料机构均包括例如张力检测部,张力调节部、纠偏感应部等多个功能部,以进一步提高电池卷绕机卷绕电池的品质。 To sum up, the battery winding machine of the utility model adopts a panel-type modular design, that is, each mechanism of the battery winding machine (for example, the right pole piece feeding mechanism, the left pole piece feeding mechanism, the lower diaphragm feeding mechanism or the upper Diaphragm feeding mechanism) after the modular design, they are installed on the same panel to achieve the purpose of compact structure, fast assembly and disassembly speed, and fast response speed. In addition, each module can move back and forth relative to the panel to achieve overall deviation correction Effect, further, the right pole sheet feeding mechanism, the left pole piece feeding mechanism, the lower diaphragm feeding mechanism, and the upper diaphragm feeding mechanism of the battery winding machine of the present invention all include, for example, a tension detection unit, a tension adjustment unit, Multiple functional parts such as deviation correction sensing part to further improve the quality of the battery wound by the battery winding machine. the
以上所述仅为本实用新型的较佳可行实施例,并非限制本实用新型的保护范围,故凡运用本实用新型说明书及附图内容所作出的等效结构变化,均包含在本实用新型的保护范围内。 The above description is only a preferred feasible embodiment of the utility model, and does not limit the scope of protection of the utility model, so all equivalent structural changes made by using the utility model specification and accompanying drawings are included in the utility model. within the scope of protection. the
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102709584A (en) * | 2012-06-20 | 2012-10-03 | 东莞市雅康精密机械有限公司 | Battery coiler |
| WO2019227477A1 (en) * | 2018-06-01 | 2019-12-05 | 深圳市诚捷智能装备股份有限公司 | Electrode feeding device and winding machine |
| CN115557297A (en) * | 2022-11-07 | 2023-01-03 | 深圳吉阳智能科技有限公司 | High quality cell winding machine |
-
2012
- 2012-06-20 CN CN2012202941580U patent/CN202721230U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102709584A (en) * | 2012-06-20 | 2012-10-03 | 东莞市雅康精密机械有限公司 | Battery coiler |
| WO2019227477A1 (en) * | 2018-06-01 | 2019-12-05 | 深圳市诚捷智能装备股份有限公司 | Electrode feeding device and winding machine |
| CN115557297A (en) * | 2022-11-07 | 2023-01-03 | 深圳吉阳智能科技有限公司 | High quality cell winding machine |
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