CN202721216U - A lithium battery automatic coating machine - Google Patents
A lithium battery automatic coating machine Download PDFInfo
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- CN202721216U CN202721216U CN2012203952671U CN201220395267U CN202721216U CN 202721216 U CN202721216 U CN 202721216U CN 2012203952671 U CN2012203952671 U CN 2012203952671U CN 201220395267 U CN201220395267 U CN 201220395267U CN 202721216 U CN202721216 U CN 202721216U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域 technical field
本实用新型涉及锂电池制造领域,具体涉及一种锂电池自动包膜机。 The utility model relates to the field of lithium battery manufacturing, in particular to an automatic coating machine for lithium batteries.
背景技术 Background technique
现在常用的锂电池,大多数都是由壳体和容纳于壳体内的复数个正极极片、隔膜、负极极片,以及电解液组成的,其中,隔膜通常为长条状膜,将其剪切成比正极极片的两略长,通过折叠包裹于正极极片两侧,使得负极极片位于两相邻正极极片外侧的隔膜之间,由此构成的正极极片-隔膜-负极极片组合被包裹放置于壳体内,从而使隔膜起到隔离正、负极的作用。为避免在运输、使用过程中受到震动等情况造成的隔膜偏移,引起电池性能下降甚至报废,出现了通过热封将正极极片包裹于隔膜内的结构,由于正极极片上端有极耳,下端为隔膜的折叠边,需要将左右两侧及上端极耳外的一部分进行齿型热封粘合,形成袋状结构。 Most of the lithium batteries commonly used now are composed of a casing and a plurality of positive pole pieces, separators, negative pole pieces, and electrolyte contained in the casing. The separator is usually a strip-shaped film. Cut slightly longer than the two sides of the positive pole piece, and wrap it on both sides of the positive pole piece by folding, so that the negative pole piece is located between the diaphragms on the outside of the two adjacent positive pole pieces, thus forming the positive pole piece-diaphragm-negative pole The sheet combination is wrapped and placed in the casing, so that the diaphragm plays the role of isolating the positive and negative electrodes. In order to avoid the displacement of the diaphragm caused by vibration during transportation and use, which will cause the performance of the battery to decline or even be scrapped, there is a structure that wraps the positive electrode piece in the separator by heat sealing. Since the upper end of the positive electrode piece has tabs, The lower end is the folded edge of the diaphragm, and the left and right sides and the part outside the upper ear need to be heat-sealed and bonded to form a bag-like structure.
在电池生产过程中,在顶侧封工艺完成后及注液之前,将电池正反面贴保护膜能起到保护电池在后面生产工序中减少表面产生污染和刮伤,现有工艺由手工完成,贴胶的一致性和稳定性不佳。 In the battery production process, after the top and side sealing process is completed and before liquid injection, the protective film on the front and back of the battery can protect the battery and reduce surface pollution and scratches in the subsequent production process. The existing process is done manually. The consistency and stability of the glue is not good.
实用新型内容 Utility model content
本实用新型的目的是为了克服现有技术中手工贴胶造成贴胶的一致性和稳定性不佳而提供一种对锂电池正反面同时进行自动包膜的包膜机。 The purpose of the utility model is to provide a coating machine that automatically coats the front and back of the lithium battery at the same time in order to overcome the poor consistency and stability of the glue caused by manual glue application in the prior art.
为了达到上述目的,本实用新型所采用的技术方案如下: In order to achieve the above object, the technical scheme adopted in the utility model is as follows:
一种锂电池自动包膜机,主要包括通过运输带运送电芯的上料装置、将电芯从上料装置抓取的抓取装置、对电芯进行贴膜的贴膜装置、在对电芯进行贴膜完成的后的下料装置,所述的贴膜装置分为上贴膜机构和下贴膜机构,上贴膜机构和下贴膜机构对电芯正反面同时进行贴膜。 An automatic lithium battery coating machine, mainly including a feeding device for transporting battery cells through a conveyor belt, a grabbing device for grabbing the battery cells from the feeding device, a film sticking device for sticking a film on the battery cells, The unloading device after the film sticking is completed, the film sticking device is divided into an upper film sticking mechanism and a lower film sticking mechanism, and the upper film sticking mechanism and the lower film sticking mechanism simultaneously carry out film sticking on the front and back of the battery cell.
上述的上料装置包括第一运输带、夹持电芯的定位夹具、带动电芯运动的同步轮以及驱动同步轮运动的第一马达。 The above-mentioned feeding device includes a first conveyor belt, a positioning fixture for clamping the electric core, a synchronous wheel for driving the electric core to move, and a first motor for driving the synchronous wheel to move.
上述的抓取装置包括安装于移动台上的机械抓手,移动台通过第二马达的驱动使丝杆在导轨上来回移动,机械抓手随着移动台的移动将电芯抓取并送至贴膜装置。 The above-mentioned grabbing device includes a mechanical gripper installed on the mobile platform, the mobile platform is driven by the second motor to make the screw move back and forth on the guide rail, and the mechanical gripper grabs the battery cells and sends them to the Filming device.
上述的上贴膜机构和下贴膜机构包括放出保护膜的放卷装置、控制保护膜张力的张力控制装置、压紧保护膜的压紧装置、再通过旋转送料的真空吸附滚筒装置、再经过切断保护膜的切断装置、两组滚压装置压紧保护膜使其贴附于真空滚筒上以及通过八组真空单向阀进行控制。 The upper film sticking mechanism and the lower film sticking mechanism above include an unwinding device for releasing the protective film, a tension control device for controlling the tension of the protective film, a pressing device for pressing the protective film, a vacuum adsorption roller device for feeding through rotation, and a cutting protection device. The film cutting device and two sets of rolling devices press the protective film to attach it to the vacuum roller and are controlled by eight sets of vacuum one-way valves.
上述的下料装置包括第二运输带、运输带的运动方向两侧分别设有便于电池下料的过渡斜板和防止电池从运输带掉落的档条,运输带通过第三马达驱动。 The above-mentioned unloading device includes a second conveyor belt. The two sides of the moving direction of the conveyor belt are respectively equipped with transition ramps to facilitate battery unloading and bars to prevent batteries from falling from the conveyor belt. The conveyor belt is driven by a third motor.
本实用新型的有益效果:由于本实用新型的锂电池自动包膜机能够连续全自动地对锂电池正反面同时进行包膜,从而消除了人为因素的影响,所以不仅节约原材料,而且极大的提高了电池包膜质量,同时大为减轻了操作人员的劳动强度。 Beneficial effects of the utility model: Since the lithium battery automatic coating machine of the utility model can continuously and fully automatically coat the front and back of the lithium battery at the same time, thereby eliminating the influence of human factors, it not only saves raw materials, but also greatly The quality of the battery coating is improved, and the labor intensity of the operator is greatly reduced.
附图说明 Description of drawings
图1为本实用新型锂电池自动包膜机的结构示意图。 Fig. 1 is the structural representation of the utility model lithium battery automatic coating machine.
图2为本实用新型锂电池自动包膜机的上料装置结构示意图。 Fig. 2 is a structural schematic diagram of the feeding device of the lithium battery automatic coating machine of the present invention.
图3为本实用新型锂电池自动包膜机的抓取装置结构示意图。 Fig. 3 is a structural schematic diagram of the grasping device of the lithium battery automatic coating machine of the present invention.
图4为本实用新型锂电池自动包膜机的上贴膜机构结构示意图。 Fig. 4 is a structural schematic diagram of the upper film-sticking mechanism of the lithium battery automatic film-coating machine of the present invention.
图5为本实用新型锂电池自动包膜机的下贴膜机构结构示意图。 Fig. 5 is a structural schematic diagram of the lower film sticking mechanism of the lithium battery automatic film coating machine of the present invention.
图6为本实用新型锂电池自动包膜机的下料装置结构示意图。 Fig. 6 is a structural schematic diagram of the unloading device of the lithium battery automatic coating machine of the present invention.
具体实施方式 Detailed ways
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进一步的详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1至图6所示的锂电池自动包膜机,主要包括通过运输带运送电芯的上料装置1、将电芯从上料装置抓取的抓取装置2、对电芯进行贴膜的贴膜装置3、在对电芯进行贴膜完成的后的下料装置4。所述的贴膜装置3分为上贴膜机构30和下贴膜机构40,上贴膜机构30和下贴膜机构40对电芯正反面同时进行贴膜。
The lithium battery automatic coating machine shown in Figure 1 to Figure 6 mainly includes a
上述的上料装置1包括第一运输带12、夹持电芯的定位夹具11、带动电芯运动的同步轮13以及驱动同步轮运动的第一马达14。
The above-mentioned
上述的抓取装置2包括安装于移动台22上的机械抓手21,移动台22通过第二马达25的驱动使丝杆23在导轨24上来回移动,机械抓手21随着移动台22的移动将电芯抓取并送至贴膜装置3。
The above-mentioned
上述的上贴膜机构30包括放出保护膜的放卷装置31、控制保护膜张力的张力控制装置32、压紧保护膜的压紧装置33、再通过旋转送料的真空吸附滚筒装置36、再经过切断保护膜的切断装置35、两组滚压装置34压紧保护膜使其贴附于真空滚筒36上以及通过八组真空单向阀37进行控制。
The above-mentioned upper
上述的下贴膜机构40包括放出保护膜的放卷装置41、控制保护膜张力的张力控制装置42、压紧保护膜的压紧装置43、再通过旋转送料的真空吸附滚筒装置46、再经过切断保护膜的切断装置45、两组滚压装置44压紧保护膜使其贴附于真空滚筒46上以及通过八组真空单向阀47进行控制。
The above-mentioned lower
上述的下料装置4包括第二运输带51、运输带的运动方向两侧分别设有便于电池下料的过渡斜板52和防止电池从运输带掉落的档条53,运输带51通过第三马达54驱动。
The above-mentioned
以下具体描述本实用新型的工作流程: Describe the working process of the present utility model in detail below:
将待包膜的电芯放置于上料装置1的上料端,开启第一马达14,在第一马达14的驱动下,同步轮13带动第一运输带12运动;当运输带12带动电芯至上料装置1另一端时,在第二马达25的驱动下,机械抓手21抓取电芯,移动台22在导轨24上运动至贴膜装置3;上贴膜机构30中保护膜依次通过放卷装置31,张力控制装置32,压紧装置33,滚压装置34压紧保护膜贴附于真空滚筒36上,然后将保护膜包于电芯的一面,包完膜之后,切断装置35切断保护膜,其中真空滚筒36通过8组真空单向阀37进行控制;同时,下贴膜机构40中保护膜依次通过放卷装置41,张力控制装置42,压紧装置43,滚压装置44压紧保护膜贴附于真空滚筒46上,然后将保护膜包于电芯的另一面,包完膜之后,切断装置45切断保护膜,其中真空滚筒46通过8组真空单向阀47进行控制;经过贴膜装置3的上贴膜机构30和下贴膜机构40对电芯的正反面进行贴膜之后,电芯被传送至下料装置4,在第三马达的驱动下,第二运输带51运输电芯至下料装置4的另一端,其中斜板52的作用是方便电芯下料,档条是为了防止电芯从第二运输带51上掉落。
Place the electric core to be coated on the feeding end of the
以上所述仅为本实用新型的一个优选实施方式。值得说明的是,对于本领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型作出若干变形或改进,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,这些特征均属于本实用新型专利申请保护的范围。 The above is only a preferred embodiment of the present utility model. It is worth noting that, for those of ordinary skill in the art, on the premise of not departing from the principle of the utility model, some deformations or improvements can also be made to the utility model, so all the structures described in the patent application scope of the utility model Equivalent changes or modifications made in , features and principles, these features all belong to the protection scope of the utility model patent application.
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104709502A (en) * | 2015-03-03 | 2015-06-17 | 无锡奥特维科技有限公司 | Full-automatic film pasting mechanism for battery piece |
| CN104925309A (en) * | 2015-06-03 | 2015-09-23 | 长兴金润大正机械有限公司 | Film hanging device of battery pack film coating machine |
| CN105000206A (en) * | 2015-06-03 | 2015-10-28 | 长兴金润大正机械有限公司 | Battery case film covering method |
| CN105015814A (en) * | 2015-06-03 | 2015-11-04 | 长兴金润大正机械有限公司 | Film wrapping device of battery box film wrapping machine |
| CN105015815A (en) * | 2015-06-03 | 2015-11-04 | 长兴金润大正机械有限公司 | Cell box coating machine |
| CN105428693A (en) * | 2015-11-11 | 2016-03-23 | 浙江海悦自动化机械股份有限公司 | Storage battery electrode group coating machine |
| CN107010251A (en) * | 2017-05-16 | 2017-08-04 | 宝武集团环境资源科技有限公司 | A kind of automatic coating device of paint kettle briquetting and its control method |
| CN108598586A (en) * | 2018-04-20 | 2018-09-28 | 吴连根 | Lithium battery paster assembly equipment |
| CN112652781A (en) * | 2020-11-25 | 2021-04-13 | 深圳市中基自动化有限公司 | Full-automatic aluminum-shell battery cell folding film coating machine |
| CN114802896A (en) * | 2022-04-20 | 2022-07-29 | 江西振盟新能源有限公司 | Automatic film coating system for lead-acid storage battery box |
| CN115123597A (en) * | 2022-07-29 | 2022-09-30 | 广东利元亨智能装备股份有限公司 | Film coating machine |
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2012
- 2012-08-10 CN CN2012203952671U patent/CN202721216U/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104709502B (en) * | 2015-03-03 | 2016-08-17 | 无锡奥特维科技股份有限公司 | A kind of film pasting mechanism of full-automatic battery slice |
| CN104709502A (en) * | 2015-03-03 | 2015-06-17 | 无锡奥特维科技有限公司 | Full-automatic film pasting mechanism for battery piece |
| CN105000206B (en) * | 2015-06-03 | 2017-10-10 | 长兴金润大正机械有限公司 | A kind of battery case coating method |
| CN104925309A (en) * | 2015-06-03 | 2015-09-23 | 长兴金润大正机械有限公司 | Film hanging device of battery pack film coating machine |
| CN105015815A (en) * | 2015-06-03 | 2015-11-04 | 长兴金润大正机械有限公司 | Cell box coating machine |
| CN105015814A (en) * | 2015-06-03 | 2015-11-04 | 长兴金润大正机械有限公司 | Film wrapping device of battery box film wrapping machine |
| CN105000206A (en) * | 2015-06-03 | 2015-10-28 | 长兴金润大正机械有限公司 | Battery case film covering method |
| CN105428693B (en) * | 2015-11-11 | 2018-01-02 | 浙江海悦自动化机械股份有限公司 | A kind of accumulator pole group coating machine |
| CN105428693A (en) * | 2015-11-11 | 2016-03-23 | 浙江海悦自动化机械股份有限公司 | Storage battery electrode group coating machine |
| CN107010251A (en) * | 2017-05-16 | 2017-08-04 | 宝武集团环境资源科技有限公司 | A kind of automatic coating device of paint kettle briquetting and its control method |
| CN108598586A (en) * | 2018-04-20 | 2018-09-28 | 吴连根 | Lithium battery paster assembly equipment |
| CN112652781A (en) * | 2020-11-25 | 2021-04-13 | 深圳市中基自动化有限公司 | Full-automatic aluminum-shell battery cell folding film coating machine |
| CN114802896A (en) * | 2022-04-20 | 2022-07-29 | 江西振盟新能源有限公司 | Automatic film coating system for lead-acid storage battery box |
| CN114802896B (en) * | 2022-04-20 | 2024-04-30 | 江西振盟新能源有限公司 | An automatic film coating system for lead-acid battery boxes |
| CN115123597A (en) * | 2022-07-29 | 2022-09-30 | 广东利元亨智能装备股份有限公司 | Film coating machine |
| CN115123597B (en) * | 2022-07-29 | 2023-03-10 | 广东利元亨智能装备股份有限公司 | A coating machine |
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