CN202713173U - Inverter power module - Google Patents

Inverter power module Download PDF

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Publication number
CN202713173U
CN202713173U CN 201220326548 CN201220326548U CN202713173U CN 202713173 U CN202713173 U CN 202713173U CN 201220326548 CN201220326548 CN 201220326548 CN 201220326548 U CN201220326548 U CN 201220326548U CN 202713173 U CN202713173 U CN 202713173U
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switch tube
assembly
power module
inverter power
air
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陶高周
谭均
施成攀
汪家慰
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Sungrow Power Supply Co Ltd
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Sungrow Power Supply Co Ltd
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Abstract

本实用新型公开了一种逆变器功率模块,其包括开关管组件、与开关管组件相连接的电容池组件和为开关管组件散热的风冷组件;所述电容池组件用于放置直流支撑电容,所述风冷组件包括散热风机和一散热器,所述开关管组件与散热器固定连接构成开关管模块箱。本实用新型的逆变器功率模块结构,在需要进行现场维护的时候,只需要将开关管模块箱拆卸出来即可,单人即可完成操作,有效的降低了维护难度;多个开关管模块共用一个散热器,有效的利用了机柜空间;开关管模块母线与电容池母线都采用叠层压合,可以有效的降低母线的寄生电感;开关管模块并列安装方向与风向垂直,减短了风道长度,有利于散热。

Figure 201220326548

The utility model discloses an inverter power module, which comprises a switch tube component, a capacitor pool component connected with the switch tube component, and an air-cooled component for cooling the switch tube component; the capacitor pool component is used for placing a DC support Capacitor, the air-cooled assembly includes a cooling fan and a radiator, and the switch tube assembly is fixedly connected to the radiator to form a switch tube module box. The inverter power module structure of the utility model, when on-site maintenance is required, only needs to disassemble the switch tube module box, and a single person can complete the operation, which effectively reduces the difficulty of maintenance; multiple switch tube modules Sharing a radiator effectively utilizes the cabinet space; both the switch tube module busbar and the capacitor pool busbar are laminated and laminated, which can effectively reduce the parasitic inductance of the busbar; the side-by-side installation direction of the switch tube modules is perpendicular to the wind direction, shortening the wind The length of the track is good for heat dissipation.

Figure 201220326548

Description

一种逆变器功率模块A kind of inverter power module

技术领域 technical field

本实用新型涉及一种逆变器功率模块。 The utility model relates to an inverter power module.

背景技术 Background technique

光伏并网发电技术是可再生能源技术发展的重要组成部分,近几年也获得了突飞猛进的发展,实现了很多技术的突破,但是还有一些不足。目前,特别是在大功率并网逆变器电源的应用中,逆变装置核心:功率模块的结构越来越紧凑,体积越来越小,使得逆变器的功率密度尤其是功率模块部分的功率密度越来越高,要求功率模块具有良好的散热结构。为了便于现场维护,对于逆变器中易损的IGBT模块和电容模块要求进行模块化设计。在现有的大功率光伏逆变器系统中,逆变器的IGBT模块、电容模块和风机及散热器组件均集成一体,成为一个功率模块,这导致整个模块体积较大,维护时需要较大的空间,同时也导致整个模块的重量很大,可能超过50-60Kg,给后期的维护带来较大的困难。 Photovoltaic grid-connected power generation technology is an important part of the development of renewable energy technology. In recent years, it has also achieved rapid development and achieved many technological breakthroughs, but there are still some shortcomings. At present, especially in the application of high-power grid-connected inverter power supply, the structure of the core of the inverter device: the power module is getting more and more compact, and the volume is getting smaller and smaller, so that the power density of the inverter, especially the power module part The power density is getting higher and higher, requiring the power module to have a good heat dissipation structure. In order to facilitate on-site maintenance, a modular design is required for the vulnerable IGBT modules and capacitor modules in the inverter. In the existing high-power photovoltaic inverter system, the IGBT module, capacitor module, fan and radiator components of the inverter are integrated into one power module, which leads to a large volume of the entire module and requires a large At the same time, the weight of the whole module is very large, which may exceed 50-60Kg, which brings great difficulties to the later maintenance.

发明内容 Contents of the invention

本实用新型的目的在于提供一种后期维护拆卸方便、散热效率高且占用整体机柜空间小的逆变器功率模块。 The purpose of the utility model is to provide an inverter power module which is convenient for later maintenance and disassembly, has high heat dissipation efficiency and takes up little space in the overall cabinet.

本实用新型的逆变器功率模块包括开关管组件、与开关管组件相连接的电容池组件和为开关管组件散热的风冷组件;所述电容池组件用于放置直流支撑电容,所述风冷组件包括散热风机和一散热器,所述开关管组件与散热器固定连接构成开关管模块箱。 The inverter power module of the utility model includes a switch tube component, a capacitor pool component connected with the switch tube component, and an air-cooled component for cooling the switch tube component; the capacitor pool component is used to place a DC support capacitor, and the wind The cold component includes a cooling fan and a radiator, and the switch tube assembly is fixedly connected with the radiator to form a switch tube module box.

所述风冷组件还包括散热风道,所述散热器位于散热风道内,所述散热风道设置有进风口和出风口,所述风机设置于出风口处。 The air-cooled assembly also includes a heat dissipation air duct, the radiator is located in the heat dissipation air duct, the heat dissipation air duct is provided with an air inlet and an air outlet, and the fan is arranged at the air outlet.

所述风冷组件还包括一位于散热风道出风口处的出风导流板。 The air cooling assembly also includes an air outlet deflector located at the air outlet of the heat dissipation air duct.

所述开关管组件包括一开关管母线以及位于所述开关管母线上的至少一个开关管模块。 The switching tube assembly includes a switching tube busbar and at least one switching tube module located on the switching tube busbar.

所述开关管母线上设有三个并列排布的开关管模块,其并列排布的方向与散热风道的风向垂直。 The switch tube bus is provided with three switch tube modules arranged side by side, and the direction of the side by side arrangement is perpendicular to the wind direction of the cooling air duct.

所述开关管组件与电容池组件通过开关管母线和电容池母线相连接。 The switch tube assembly is connected to the capacitor pool assembly through the switch tube busbar and the capacitor pool busbar.

所述开关管母线和电容池母线均为叠层压合母线。 Both the switch tube busbar and the capacitor pool busbar are laminated press-fitted busbars.

所述开关管母线和电容池母线通过螺丝紧固件相连接。 The switching tube busbar and the capacitor pool busbar are connected by screw fasteners.

所述风冷组件还包括一安装板,所述风机、散热风道和导流板固定在安装板上。 The air-cooling assembly also includes a mounting plate, and the fan, the cooling air duct and the deflector are fixed on the mounting plate.

所述开关管组件还包括若干直流支撑电容。 The switch tube assembly also includes several DC support capacitors.

本实用新型所述开关管可以为IGBT管、MOSFET管、IGCT管或IEGT管,所述开关管组件可以为IGBT组件、MOSFET组件、IGCT组件或IEGT组件,所述的开关管模块可以为IGBT模块、MOSFET模块、IGCT模块、IEGT模块或者其他类型的开关管模块。 The switch tube described in the utility model can be an IGBT tube, a MOSFET tube, an IGCT tube or an IEGT tube, the switch tube component can be an IGBT component, a MOSFET component, an IGCT component or an IEGT component, and the switch tube module can be an IGBT module , MOSFET module, IGCT module, IEGT module or other types of switch tube modules.

本实用新型的逆变器功率模块结构的优势在于: The advantages of the inverter power module structure of the present invention are:

1.  本实用新型的逆变器功率模块结构,在需要进行现场维护的时候,只需要将重量为30-40Kg的开关管模块箱拆卸出来即可,单人即可完成操作。有效的降低了维护难度。 1. For the inverter power module structure of the present utility model, when on-site maintenance is required, it is only necessary to disassemble the switch tube module box weighing 30-40Kg, and a single person can complete the operation. Effectively reduces maintenance difficulty.

2.  多个开关管模块共用一个散热器,有效的利用了机柜空间。 2. Multiple switching tube modules share one radiator, effectively utilizing the cabinet space.

3.  多个开关管模块并列方向与风道方向垂直,风道较短,风阻较小,散热效率高。 3. The parallel direction of multiple switching tube modules is perpendicular to the direction of the air duct, the air duct is short, the wind resistance is small, and the heat dissipation efficiency is high.

4.  开关管模块的开关管模块母线与电容池母线都采用叠层压合,可以有效的降低母线的寄生电感。 4. Both the switch tube module busbar and the capacitor pool busbar of the switch tube module are laminated and laminated, which can effectively reduce the parasitic inductance of the busbar.

附图说明 Description of drawings

图1为本实用新型优选实施例的结构示意图; Fig. 1 is the structural representation of the preferred embodiment of the utility model;

图2为图1的主视结构示意图; Fig. 2 is a schematic diagram of the front view of Fig. 1;

图3为图1的左视结构及优选实施例的散热示意图; Fig. 3 is a left view structure of Fig. 1 and a schematic diagram of heat dissipation of a preferred embodiment;

图4为本实用新型优选实施例中IGBT模块箱的结构示意图; Fig. 4 is the structural representation of the IGBT module box in the preferred embodiment of the utility model;

图中:1、电容池组件;2、IGBT模块箱;3、散热风道;4、导流板;5、电容池母线;6、直流支撑电容;7、电容池安装板;8、压铆螺钉;9、散热风机;10、IGBT模块箱框架;11、IGBT模块;12、散热器;13、风冷组件;14、IGBT母线;15、安装板;16、直流支撑电容。 In the figure: 1. Capacitor pool assembly; 2. IGBT module box; 3. Cooling air duct; 4. Deflector; 5. Capacitor pool busbar; 6. DC support capacitor; 7. Capacitor pool mounting plate; Screw; 9. Cooling fan; 10. IGBT module box frame; 11. IGBT module; 12. Radiator; 13. Air cooling component; 14. IGBT bus bar;

具体实施方式 Detailed ways

如图1-4所示,本实用新型的逆变器功率模块的优选实施例,包括IGBT组件、与IGBT组件相连接的电容池组件1和为IGBT组件散热的风冷组件13;其中,IGBT组件包括一IGBT母线14以及位于所述IGBT母线上的三个并列排布的IGBT模块11,其并列排布的方向与散热风道3的风向垂直,三个IGBT模块11通过IGBT母线14并列安装在散热器12上,有效的利用了机柜空间,并列安装方向与图3所示的风道风向垂直,这样风道较短,产生的风阻较小,散热效率高;所述风冷组件包括散热风道3、散热风机9和一散热器12,散热器12位于散热风道3内,且散热风道3设置有进风口和出风口,散热风机9设置于出风口处;IGBT组件与散热器12固定连接构成IGBT模块箱2,所述IGBT组件设置在IGBT模块箱框架10内,所述散热器固定在IGBT模块箱框架10上,IGBT模块箱框架10还与散热风道3固定;同时,风冷组件还包括一位于散热风道3出风口处的出风导流板4以及一安装板15,散热风机9、散热风道3和导流板4固定在安装板15上,散热器12固定连接到IGBT母线14上;IGBT组件与电容池组件1通过IGBT母线14和电容池母线5上的螺丝紧固件相连接且IGBT母线14和电容池母线5均为叠层压合母线;进一步的,在IGBT模块箱框架10内,IGBT模块11直接连接有直流支撑电容16,为了减轻IGBT模块箱2的重量便于维护,设置了单独的电容池组件1用于存放所有直流支撑电容,如图4所示,还可以将直流支撑电容分为两部分,一部分放在电容池组件1中,一部分放在开关管组件中,这样能在有效的减轻IGBT模块箱2重量的同时增强电气的稳定性。本实用新型中IGBT母线14与电容池母线5都采用叠层压合母线,具有较小的寄生电感,IGBT模块箱2可以单独拆卸下来维护,更换易损的IGBT单元或者驱动PCB等,而无需将电容池拆卸下来,质量较轻,便于操作;电容池母线5与IGBT母线通过电容池母线5上的压铆螺钉8相连接成大叠层压合母线,电容池组件1通过螺栓两头分别固定在电容池母线5和电容池安装板7上,电容池安装板7通过螺栓固定在机柜内。本实用新型中IGBT模块的直流支撑电容可分为两部分,一部分放在电容池中,一部分放在可拆卸的IGBT模块箱2中,有效的减轻了需要拆卸维护的IGBT模块箱2的重量;IGBT母线与电容池母线通过压铆螺钉紧固件连接,组成一个大的叠层压合母线;三个IGBT模块共用一个散热器,有效利用空间;IGBT模块并列安装方向与风向垂直,减短了风道长度,有利于散热。 As shown in Figures 1-4, the preferred embodiment of the inverter power module of the present invention includes an IGBT assembly, a capacitor pool assembly 1 connected to the IGBT assembly, and an air-cooled assembly 13 for dissipating heat from the IGBT assembly; wherein, the IGBT The assembly includes an IGBT bus bar 14 and three IGBT modules 11 arranged side by side on the IGBT bus bar, the direction of which is arranged side by side is perpendicular to the wind direction of the cooling air duct 3, and the three IGBT modules 11 are installed side by side through the IGBT bus bar 14 On the radiator 12, the cabinet space is effectively utilized, and the side-by-side installation direction is perpendicular to the wind direction of the air duct shown in Figure 3, so that the air duct is shorter, the wind resistance generated is small, and the heat dissipation efficiency is high; Air duct 3, heat dissipation fan 9 and a radiator 12, the radiator 12 is located in the heat dissipation air duct 3, and the heat dissipation air duct 3 is provided with an air inlet and an air outlet, and the heat dissipation fan 9 is arranged at the air outlet; the IGBT assembly and the radiator 12 is fixedly connected to form the IGBT module box 2, the IGBT assembly is arranged in the IGBT module box frame 10, the radiator is fixed on the IGBT module box frame 10, and the IGBT module box frame 10 is also fixed with the cooling air duct 3; at the same time, The air-cooled assembly also includes an air outlet deflector 4 positioned at the air outlet of the cooling air duct 3 and a mounting plate 15, the cooling fan 9, the cooling air duct 3 and the deflector 4 are fixed on the mounting plate 15, and the radiator 12 Fixedly connected to the IGBT bus bar 14; the IGBT assembly and the capacitor pool assembly 1 are connected by the screw fasteners on the IGBT bus bar 14 and the capacitor pool bus bar 5, and the IGBT bus bar 14 and the capacitor pool bus bar 5 are laminated and pressed bus bars; further Yes, in the IGBT module box frame 10, the IGBT module 11 is directly connected to the DC support capacitor 16. In order to reduce the weight of the IGBT module box 2 and facilitate maintenance, a separate capacitor pool assembly 1 is set up to store all the DC support capacitors, as shown in the figure As shown in 4, the DC support capacitor can also be divided into two parts, one part is placed in the capacitor pool assembly 1, and the other part is placed in the switch tube assembly, which can effectively reduce the weight of the IGBT module box 2 and enhance electrical stability. . In the utility model, both the IGBT bus bar 14 and the capacitor pool bus bar 5 adopt laminated press-fitted bus bars, which have relatively small parasitic inductance. The capacitor pool is disassembled, which is light in weight and easy to operate; the capacitor pool busbar 5 and the IGBT busbar are connected by the pressure riveting screws 8 on the capacitor pool busbar 5 to form a large laminated laminated busbar, and the capacitor pool assembly 1 is respectively fixed by bolts at both ends On the capacitor pool bus bar 5 and the capacitor pool mounting plate 7, the capacitor pool mounting plate 7 is fixed in the cabinet by bolts. The DC support capacitor of the IGBT module in the utility model can be divided into two parts, one part is placed in the capacitor pool, and the other part is placed in the detachable IGBT module box 2, which effectively reduces the weight of the IGBT module box 2 that needs to be disassembled and maintained; The IGBT busbar and the capacitor pool busbar are connected by riveting screw fasteners to form a large laminated laminated busbar; three IGBT modules share a heat sink to effectively use the space; the side-by-side installation direction of the IGBT modules is perpendicular to the wind direction, shortening the The length of the air duct is conducive to heat dissipation.

Claims (10)

1.一种逆变器功率模块,其特征在于:包括开关管组件、与开关管组件相连接的电容池组件和为开关管组件散热的风冷组件;所述电容池组件用于放置直流支撑电容,所述风冷组件包括散热风机和一散热器,所述开关管组件与散热器固定连接构成开关管模块箱。 1. An inverter power module, characterized in that: it includes a switch tube assembly, a capacitor pool assembly connected to the switch tube assembly, and an air-cooled assembly for cooling the switch tube assembly; the capacitor pool assembly is used to place a DC support Capacitor, the air-cooled assembly includes a heat dissipation fan and a radiator, and the switch tube assembly is fixedly connected with the radiator to form a switch tube module box. 2.如权利要求1所述的逆变器功率模块,其特征在于:所述风冷组件还包括散热风道,所述散热器位于散热风道内,所述散热风道设置有进风口和出风口,所述风机设置于出风口处。 2. The inverter power module according to claim 1, characterized in that: the air-cooled assembly further includes a heat dissipation air duct, the radiator is located in the heat dissipation air duct, and the heat dissipation air duct is provided with an air inlet and an air outlet The air outlet, the fan is arranged at the air outlet. 3.如权利要求1所述的逆变器功率模块,其特征在于:所述风冷组件还包括一位于散热风道出风口处的出风导流板。 3 . The inverter power module according to claim 1 , wherein the air cooling assembly further comprises an air outlet deflector located at the air outlet of the heat dissipation air duct. 4 . 4.如权利要求1所述的逆变器功率模块,其特征在于:所述开关管组件包括一开关管母线以及位于所述开关管母线上的至少一个开关管模块。 4 . The inverter power module according to claim 1 , wherein the switching tube assembly comprises a switching tube bus bar and at least one switching tube module located on the switching tube bus bar. 5.如权利要求4所述的逆变器功率模块,其特征在于:所述开关管母线上设有三个并列排布的开关管模块,其并列排布的方向与散热风道的风向垂直。 5 . The inverter power module according to claim 4 , wherein three switch tube modules are arranged side by side on the switch tube bus, and the direction of the side by side arrangement is perpendicular to the wind direction of the cooling air duct. 5 . 6.如权利要求1所述的逆变器功率模块,其特征在于:所述开关管组件与电容池组件通过开关管母线和电容池母线相连接。 6 . The inverter power module according to claim 1 , wherein the switch tube assembly and the capacitor pool assembly are connected through a switch tube bus bar and a capacitor pool bus bar. 7 . 7.如权利要求6所述的逆变器功率模块,其特征在于:所述开关管母线和电容池母线均为叠层压合母线。 7 . The inverter power module according to claim 6 , wherein the switch tube busbar and the capacitor pool busbar are laminated laminated busbars. 8 . 8.如权利要求6或7所述的逆变器功率模块,其特征在于:所述开关管母线和电容池母线通过螺丝紧固件相连接。 8. The inverter power module according to claim 6 or 7, characterized in that: the switch tube busbar and the capacitor pool busbar are connected by screw fasteners. 9.如权利要求1所述的逆变器功率模块,其特征在于:所述风冷组件还包括一安装板,所述风机、散热风道和导流板固定在安装板上。 9 . The inverter power module according to claim 1 , wherein the air cooling assembly further comprises a mounting plate, and the fan, the heat dissipation air duct and the deflector are fixed on the mounting plate. 10 . 10.如权利要求1所述的逆变器功率模块,其特征在于:所述开关管组件还包括若干直流支撑电容。 10. The inverter power module according to claim 1, wherein the switch tube assembly further comprises several DC supporting capacitors.
CN 201220326548 2012-07-07 2012-07-07 Inverter power module Expired - Lifetime CN202713173U (en)

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CN107070256A (en) * 2017-02-17 2017-08-18 许继电气股份有限公司 A power module and a photovoltaic grid-connected inverter using the module
CN108075619A (en) * 2017-12-25 2018-05-25 北京天诚同创电气有限公司 A kind of single-phase power module
ES2730451A1 (en) * 2018-05-09 2019-11-11 Power Electronics S L MODULAR PHOTOVOLTAIC SOLAR INVESTOR (Machine-translation by Google Translate, not legally binding)
CN112152475A (en) * 2020-09-25 2020-12-29 科华恒盛股份有限公司 Inverter device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103208931A (en) * 2013-04-22 2013-07-17 五力机电科技(昆山)有限公司 Inversion box
CN103208931B (en) * 2013-04-22 2015-10-28 五力机电科技(昆山)有限公司 Inversion box
CN107070256A (en) * 2017-02-17 2017-08-18 许继电气股份有限公司 A power module and a photovoltaic grid-connected inverter using the module
CN110138238A (en) * 2017-02-17 2019-08-16 许继电气股份有限公司 A kind of power module
CN110138238B (en) * 2017-02-17 2021-04-16 许继电气股份有限公司 a power module
CN108075619A (en) * 2017-12-25 2018-05-25 北京天诚同创电气有限公司 A kind of single-phase power module
ES2730451A1 (en) * 2018-05-09 2019-11-11 Power Electronics S L MODULAR PHOTOVOLTAIC SOLAR INVESTOR (Machine-translation by Google Translate, not legally binding)
CN112152475A (en) * 2020-09-25 2020-12-29 科华恒盛股份有限公司 Inverter device
CN112152475B (en) * 2020-09-25 2022-02-18 科华恒盛股份有限公司 Inverter device

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