CN202711748U - Mining 7-core fire-retarding low temperature resistant light-weight signal cable - Google Patents

Mining 7-core fire-retarding low temperature resistant light-weight signal cable Download PDF

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Publication number
CN202711748U
CN202711748U CN201220393087.XU CN201220393087U CN202711748U CN 202711748 U CN202711748 U CN 202711748U CN 201220393087 U CN201220393087 U CN 201220393087U CN 202711748 U CN202711748 U CN 202711748U
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signal cable
low
temperature
retardant
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张岩
刘士龙
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TIANJIN YIXINTONG TECHNOLOGY Co Ltd
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TIANJIN YIXINTONG TECHNOLOGY Co Ltd
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Abstract

The utility model relates to a mining 7-core fire-retarding low temperature resistant light-weight signal cable, comprising insulating wire cores formed by extruding an insulating layer outside each conductor, a polyester layer, an inner sheath layer, a shielding layer and an outer sheath layer; after being formed into a cable, the seven insulating wire cores are sequentially wrapped with the polyester layer, extruded with the inner sheath layer, woven with the shielding layer, and extruded with the outer sheath layer. The signal cable provided by the utility model has the beneficial effects of low temperature resistance, small external diameter, light weight, good mechanical performance and flame retardancy, flexibility and good shielding effect.

Description

矿用7芯阻燃耐低温轻型信号电缆Mining 7-core flame retardant low temperature resistant light signal cable

技术领域 technical field

本实用新型涉及一种电缆,特别涉及一种矿用7芯阻燃耐低温轻型信号电缆。该电缆适用于交流额定电压u0/u为450/750V及以下的控制监控回路及保护线路和配电安装中电器仪表的毗连线。 The utility model relates to a cable, in particular to a 7-core flame-retardant and low-temperature-resistant light-duty signal cable for mining. The cable is suitable for the control and monitoring circuit and protection circuit of the AC rated voltage u0/u of 450/750V and below, and the connecting line of the electrical instrument in the power distribution installation.

背景技术 Background technique

随着新型煤矿和石油工业及国防工程的飞速发展,对信号传输用的电缆提出更高的要求,电缆向小型化、重量轻、阻燃、耐低温等方向发展,此类电缆多用于矿场作信号传输使用。一般的耐低温信号电缆采用聚乙稀、聚氯乙烯等材料作为绝缘材料,护套多为铠装结构,不可移动,产品外径相对较大,重量比较重,屏蔽效果差,不能满足新型煤矿的要求。 With the rapid development of new coal mines, petroleum industry and national defense projects, higher requirements are placed on cables for signal transmission. Cables are developing in the direction of miniaturization, light weight, flame retardancy, and low temperature resistance. Such cables are mostly used in mines Used for signal transmission. General low-temperature-resistant signal cables use polyethylene, polyvinyl chloride and other materials as insulation materials, and the sheaths are mostly armored structures, which cannot be moved. The outer diameter of the product is relatively large, the weight is relatively heavy, and the shielding effect is poor. requirements.

发明内容 Contents of the invention

鉴于现有技术存在的不足,本实用新型提供了一种外径小、重量轻、耐低温、、屏蔽效果好的矿用7芯阻燃耐低温轻型信号电缆。 In view of the deficiencies in the prior art, the utility model provides a 7-core flame-retardant and low-temperature-resistant light signal cable for mining with small outer diameter, light weight, low-temperature resistance, and good shielding effect.

本实用新型为实现上述目的,所采取的技术方案是:一种矿用7芯阻燃耐低温轻型信号电缆,其特征在于:包括在导体外挤出一层绝缘层构成的绝缘线芯、聚酯层、内护套层、屏蔽层、外护套层,七根所述绝缘线芯经过成缆在其外依次缠绕一层聚酯层、挤出一层内护套层、编织一层屏蔽层、挤出一层外护套层。 In order to achieve the above purpose, the utility model adopts the following technical solution: a 7-core flame-retardant and low-temperature-resistant light signal cable for mining, which is characterized in that: it includes an insulating core formed by extruding a layer of insulating layer outside the conductor, poly Ester layer, inner sheath layer, shielding layer, outer sheath layer, the seven insulated wire cores are cabled and wound with a layer of polyester layer, extruded with a layer of inner sheath layer, and braided with a layer of shielding Layer, extrude a layer of outer sheath layer.

本实用新型的有益效果是: The beneficial effects of the utility model are:

1、耐低温:电缆采用双层护套,内护套层采用线性低密度聚乙烯材质,此种材料常时耐低温可达-60℃,外护套层采用+70℃到-40℃耐低温阻燃聚氯乙烯材料,可以用于极限低温的场所。 1. Low temperature resistance: the cable adopts double-layer sheath, and the inner sheath layer is made of linear low-density polyethylene material. Low temperature flame retardant polyvinyl chloride material, can be used in extremely low temperature places.

2、外径小、重量轻:内绝缘层厚度仅有0.6mm、内护套层厚度也仅有1.5mm,线性低密度聚乙烯材料的密度为0.926g/cm3 ,而其他聚乙烯材料的密度一般为1.43 g/cm3,比普通电缆线的重量要减小40%左右。 2. Small outer diameter and light weight: the thickness of the inner insulating layer is only 0.6mm, and the thickness of the inner sheath layer is only 1.5mm. The density of linear low-density polyethylene material is 0.926g/cm 3 , while that of other polyethylene materials The density is generally 1.43 g/cm 3 , which is about 40% lighter than ordinary cables.

3、机械性能好:线性低密度聚乙烯此种材料的强度很高,具有很高的耐割能力,大大提高了绝缘的机械性能,此种材料抗拉强度平均可达26Mpa。 3. Good mechanical properties: LLDPE is a material with high strength and high cutting resistance, which greatly improves the mechanical properties of insulation. The average tensile strength of this material can reach 26Mpa.

4、阻燃性好:内护套层采用线性低密度聚乙烯,此种材料的氧指数可达40,具有很高的阻燃性能,外护套层采用阻燃聚氯乙烯护套,可以应用于复杂高温环境。 4. Good flame retardancy: the inner sheath layer is made of linear low-density polyethylene. The oxygen index of this material can reach 40, which has high flame retardancy. The outer sheath layer is made of flame-retardant PVC sheath, which can Applied in complex high temperature environment.

5、柔软:由于导体采用了0.2mm的裸铜丝绞合构成,所以大大提高了电缆的柔软性,电缆很容易敷设安装。 5. Softness: Since the conductor is made of 0.2mm bare copper wire twisted, the flexibility of the cable is greatly improved, and the cable is easy to lay and install.

6、屏蔽效果好,使用7股0.2mm铜丝编织作为屏蔽层,在24锭编织机上编织,节距45-46毫米,屏蔽效果可以达到85%以上。 6. The shielding effect is good, using 7 strands of 0.2mm copper wire braid as the shielding layer, weaving on a 24-spindle braiding machine, the pitch is 45-46mm, and the shielding effect can reach more than 85%.

附图说明 Description of drawings

图 1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

具体实施方式 Detailed ways

如图1所示,矿用7芯阻燃耐低温轻型信号电缆,包括在导体1-1外挤出一层绝缘层1-2构成的绝缘线芯1、聚酯层2、内护套层3、屏蔽层4、外护套层5,七根绝缘线芯1经过成缆在其外依次缠绕一层聚酯层2、挤出一层内护套层3、编织一层屏蔽层4、挤出一层外护套层5。 As shown in Figure 1, the mine-used 7-core flame-retardant and low-temperature-resistant light signal cable includes an insulating core 1, a polyester layer 2, and an inner sheath layer composed of an insulating layer 1-2 extruded outside the conductor 1-1. 3. Shielding layer 4, outer sheath layer 5, seven insulated wire cores 1 are cabled and wound with a layer of polyester layer 2, extruded a layer of inner sheath layer 3, braided a layer of shielding layer 4, An outer sheath layer 5 is extruded.

导体(1-1)由32股裸铜丝按照23.5mm-26mm节距绞合构成,每根镀银铜丝的直径为0.2mm。 The conductor (1-1) is composed of 32 strands of bare copper wire twisted at a pitch of 23.5mm-26mm, and the diameter of each silver-plated copper wire is 0.2mm.

七根绝缘芯1的绝缘层1-2颜色分别为:蓝、桔、绿、红、黄、黑、白颜色。绝缘层1-2的厚度为0.6mm,采用低密度聚乙烯材料。 The colors of the insulating layers 1-2 of the seven insulating cores 1 are respectively: blue, orange, green, red, yellow, black and white. The thickness of the insulating layer 1-2 is 0.6 mm, and it is made of low-density polyethylene.

聚酯层2采用0.04mm厚、25mm宽的聚酯绕包,搭盖率20%以上。 The polyester layer 2 is wrapped with polyester with a thickness of 0.04mm and a width of 25mm, and the covering rate is over 20%.

内护套层3采用线性低密度聚乙烯材料,厚度为1.5mm。 The inner sheath layer 3 is made of linear low density polyethylene material with a thickness of 1.5mm.

屏蔽层4,采用7股0.2mm裸铜丝,在24锭编织机上按照节距45-46mm进行编织,密度不小于80%。 The shielding layer 4 is made of 7 strands of 0.2mm bare copper wires, braided on a 24-spindle braiding machine with a pitch of 45-46mm, and the density is not less than 80%.

外护套层5的厚度为1.6mm,采用+70℃到-40℃的耐低温阻燃聚氯乙烯材料。 The outer sheath layer 5 has a thickness of 1.6mm, and is made of low temperature resistant flame retardant polyvinyl chloride material from +70°C to -40°C.

本实用新型可以通过以下工艺过程制造得到:用电线电缆绞线机或束线机绞合32股0.2mm裸铜丝作为导体1-1,在导体1-1外用高温挤出机挤出低密度聚乙烯绝缘层1-2构成绝缘线芯1,七根绝缘线芯1按照蓝、桔、绿、红、黄、黑、白的颜色顺序在电缆成缆机上按照92-108MM的节距成缆,成缆后在其外缠绕一层聚酯层2,在聚酯层2外使用护套挤出机挤出一层内护套层3,在内护套层3外使用24锭编织机按照节距45-46编织7股0.2mm裸铜丝作为屏蔽层4,在屏蔽层4外使用高温挤出机挤出一层阻燃聚氯乙烯外护套层5。 The utility model can be manufactured through the following process: twist 32 strands of 0.2mm bare copper wires as the conductor 1-1 with a wire and cable stranding machine or a beaming machine, and extrude low-density wires with a high-temperature extruder outside the conductor 1-1 The polyethylene insulating layer 1-2 constitutes the insulated wire core 1, and the seven insulated wire cores 1 are cabled according to the color sequence of blue, orange, green, red, yellow, black, and white on the cable forming machine according to the pitch of 92-108MM After being cabled, a layer of polyester layer 2 is wound outside it, and a layer of inner sheath layer 3 is extruded by a sheath extruder outside the polyester layer 2, and a 24-spindle braiding machine is used outside the inner sheath layer 3 according to Weave 7 strands of 0.2mm bare copper wires with a pitch of 45-46 as the shielding layer 4, and use a high-temperature extruder to extrude a layer of flame-retardant polyvinyl chloride outer sheath layer 5 outside the shielding layer 4.

Claims (5)

1.一种矿用7芯阻燃耐低温轻型信号电缆,其特征在于:包括在导体(1-1)外挤出一层绝缘层(1-2)构成的绝缘线芯(1)、聚酯层(2)、内护套层(3)、屏蔽层(4)、外护套层(5),七根所述绝缘线芯(1)经过成缆在其外依次缠绕一层聚酯层(2)、挤出一层内护套层(3)、编织一层屏蔽层(4)、挤出一层外护套层(5)。 1. A 7-core flame-retardant and low-temperature-resistant light signal cable for mining, which is characterized in that it includes an insulating core (1) composed of an insulating layer (1-2) extruded outside the conductor (1-1), poly Ester layer (2), inner sheath layer (3), shielding layer (4), outer sheath layer (5), the seven insulated cores (1) are cabled and wound with a layer of polyester in turn layer (2), extrude a layer of inner sheath (3), braid a layer of shielding layer (4), extrude a layer of outer sheath (5). 2.根据权利要求1所述的矿用7芯阻燃耐低温轻型信号电缆,其特征在于:所述导体(1-1)由32股裸铜丝按照绞合构成,每根镀银铜丝的直径为0.2mm。 2. The 7-core flame-retardant and low-temperature-resistant light-duty signal cable for mining according to claim 1, characterized in that: the conductor (1-1) is composed of 32 strands of bare copper wires twisted, and each silver-plated copper wire The diameter is 0.2mm. 3.根据权利要求1所述的矿用7芯阻燃耐低温轻型信号电缆,其特征在于:所述七根绝缘芯(1)的绝缘层(1-2)颜色分别为:蓝、桔、绿、红、黄、黑、白颜色。 3. The mine-used 7-core flame-retardant and low-temperature-resistant light-duty signal cable according to claim 1, characterized in that: the colors of the insulating layers (1-2) of the seven insulating cores (1) are: blue, orange, Green, red, yellow, black, white colors. 4.根据权利要求1所述的矿用7芯阻燃耐低温轻型信号电缆,其特征在于:所述内护套层(3)采用线性低密度聚乙烯材料。 4. The 7-core flame-retardant and low-temperature-resistant light-duty signal cable for mining according to claim 1, characterized in that: the inner sheath layer (3) is made of linear low-density polyethylene. 5.根据权利要求1所述的矿用7芯阻燃耐低温轻型信号电缆,其特征在于:所述外护套层(5)采用+70℃到-40℃耐低温阻燃聚氯乙烯材料。 5. The 7-core flame-retardant and low-temperature-resistant light-duty signal cable for mining according to claim 1, characterized in that: the outer sheath layer (5) is made of +70°C to -40°C low-temperature flame-retardant polyvinyl chloride material .
CN201220393087.XU 2012-08-09 2012-08-09 Mining 7-core fire-retarding low temperature resistant light-weight signal cable Expired - Fee Related CN202711748U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104751988A (en) * 2015-03-27 2015-07-01 安徽华电线缆集团有限公司 Medium voltage power cable installable under low temperature

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104751988A (en) * 2015-03-27 2015-07-01 安徽华电线缆集团有限公司 Medium voltage power cable installable under low temperature

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