The utility model content
The technical problems to be solved in the utility model provides a kind of aluminium ingot casting distributor, can either greatly reduce mold generation breakage or erosion, can make again mold impaired more even, thereby prolongs mold service life.
For solving the problems of the technologies described above, technical scheme provided by the utility model is a kind of aluminium ingot casting distributor, comprise main distributor, axis, tap hole, casting cylinder, described casting cylinder comprises drainage cylinder and shunt cylinder, and described drainage cylinder and shunt cylinder form the fold-line-shaped structure; Described drainage cylinder communicates with described tap hole, and and described main distributor between removably connect.
Preferably, the angle of the fold-line-shaped structure of described drainage cylinder and shunt cylinder formation is between 90 ° and 150 °.
Preferably, the entire length of described shunt cylinder is the 1/10-1/3 of aluminium ingot mould inside groove entire length, and the overall width of described shunt cylinder is the 1/5-4/5 of aluminium ingot mould inside groove overall width.
Preferably, the cross section of described shunt cylinder is the shape of a hoof, and the described shunt cylinder bottom surface that contacts with aluminium liquid is arc.
Preferably, described tap hole exit is fixedly installed a base; Described base has through hole, and described through hole one end communicates with the tap hole outlet, and the other end communicates with described drainage cylinder; Described base and described drainage cylinder are bolted.
The beneficial effects of the utility model are, adopt above technical scheme after: can either greatly reduce mold generation breakage or erosion, can make again mold impaired more even, thereby prolong mold service life.
Specific as follows: the utility model changed existing distributor especially cast the cylinder structure, at first, existing casting cylinder is generally Straight, but the casting cylinder in the utility model is fold-line-shaped, and the angle that described casting cylinder fold-line-shaped structure forms is between 90 ° and 150 °, this structure can guarantee that cast a tin inwall of the impulsive force of aluminium liquid absorbs, when aluminium liquid flows out from shunt cylinder, speed reduces greatly, also just greatly reduced the impulsive force of aluminium liquid to mold, this has just been avoided aluminium liquid in the prior art to fling the drawback of mold, has also just greatly reduced the consequence of mold generation breakage or erosion, thereby prolongs mold service life.
Secondly, be non-dismountable being fixedly connected with between casting cylinder of the prior art and the main distributor, but detachably be fixedly connected with between the casting cylinder in the utility model and the main distributor.The benefit of this structure is, in practice, although adopt the casting cylinder of fold-line-shaped can greatly reduce aluminium liquid to the impulsive force of mold afterwards, but still do not change the problem that aluminium liquid impacts a fixing point of mold for a long time, after the utility model has adopted dismountable connected mode, in operation, just can be according to mold service time, the cylinder commutation of regularly will casting is installed, so that the aluminium liquid outlet of casting cylinder is towards another direction, so just realized that aluminium liquid impacts the equilibrium of mold, avoided the aluminium liquid to impact for a long time a fixing point of mold and the mold that causes is impaired inhomogeneous, thereby prolonged mold service life.
The specific embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment one,
A kind of aluminium ingot casting distributor comprises main distributor 1, axis 2, tap hole 3, casting cylinder 4, and described casting cylinder 4 comprises drainage cylinder 5 and shunt cylinder 6, and described drainage cylinder 5 forms the fold-line-shaped structure with shunt cylinder 6; Described drainage cylinder 5 communicates with described tap hole 3, and and described main distributor 1 between removably connect.
A kind of aluminium ingot casting distributor comprises main distributor 1, axis 2, tap hole 3, casting cylinder 4.Aluminium liquid distributor mainly comprises axis 2 that a cross section is circular main distributor 1, and is horizontally through main distributor, be distributed on main distributor 1 peripheral outer wall and the tap hole 3 that communicates with main distributor 1 inwall, be distributed on main distributor 1 peripheral outer wall and the casting cylinder 4 that communicates with tap hole 3.In practice, then aluminium liquid flow into casting cylinder 4 through tap hole 3 by keeping stove stream aluminium mouth, chute to inject aluminium liquid distributor, then flow into mold, the complete mold of every casting, aluminium liquid distributor turns an angle along axis 2, aims at next mold with another casting cylinder 4 and casts.
Described casting cylinder 4 comprises drainage cylinder 5 and shunt cylinder 6, and described drainage cylinder 5 forms the fold-line-shaped structure with shunt cylinder 6.The function that more than arranges is: the impulsive force that guarantees aluminium liquid cylinder 4 inwalls of being cast absorb, when aluminium liquid flows out from shunt cylinder 6, speed reduces greatly, also just greatly reduced the impulsive force of aluminium liquid to mold, this has just been avoided aluminium liquid in the prior art to fling the drawback of mold, also just greatly reduce the consequence of mold generation breakage or erosion, thereby prolonged mold service life.
Described drainage cylinder 5 communicates with described tap hole 3, and and described main distributor 1 between removably connect.The function that more than arranges is: in operation, can be according to mold service time, cylinder 4 commutations of regularly will casting are installed, so that the outlet of the aluminium liquid of casting cylinder 4 towards with the direction of original opposite direction, so just realized that aluminium liquid impacts the equilibrium of mold, the mold of having avoided aluminium liquid to impact for a long time a fixing point of mold and having caused is impaired inhomogeneous, thereby prolongs mold service life.In practice, can adopt all to be suitable for removably connecting of commercial Application between described drainage cylinder 5 and the described main distributor 1, such as: be bolted.
When using scheme of the present utility model, then aluminium liquid flow into casting cylinder 4 through tap hole 3 by keeping stove stream aluminium mouth, chute to inject aluminium liquid distributor, and then successively flow through drainage cylinder 5 and shunt cylinder 6 flow into mold, and then carry out aluminium ingot production.In addition, according to mold service time, cylinder 4 commutations of regularly will casting are installed so that the aluminium liquid outlet of casting cylinder 4 towards with the direction of original opposite direction.
Embodiment two,
On the basis of embodiment one described a kind of aluminium ingot casting distributor, the angle that the fold-line-shaped structure of described drainage cylinder 5 and shunt cylinder 6 forms is between 90 ° and 150 °.
The function that more than arranges is: the impulsive force that guarantees aluminium liquid cylinder 4 inwalls of being cast absorb, when aluminium liquid flows out from shunt cylinder 6, speed reduces greatly, also just greatly reduced the impulsive force of aluminium liquid to mold, this has just been avoided aluminium liquid in the prior art to fling the drawback of mold, also just greatly reduce the consequence of mold generation breakage or erosion, thereby prolonged mold service life.
In practice, arranging of the angle that forms in the fold-line-shaped structure of described drainage cylinder 5 and shunt cylinder 6, described angle can not arrange too large, such as 175 °, drainage this moment cylinder 5 and shunt cylinder 6 are close to straight tube shape, be difficult to play the effect that reduces aluminium liquid impulsive force, also namely can not flow to aluminium liquid and play cushioning effect; Described angle can not arrange too little, such as 45 °, so when drainage cylinder 5 vertically downward the time, the outlet-inclined impeller vane of shunt cylinder 6 up, this just causes the aluminium liquid in the drainage cylinder 5 to be difficult to smooth the discharge, affects aluminium ingot production.So, arranging of angle, can adopt 90 °, 100 °, 110 °, 120 °, 130 °, 140 °, 150 °.
Embodiment three,
On the basis of embodiment one or two described a kind of aluminium ingot casting distributors, the entire length of described shunt cylinder 6 is the 1/10-1/3 of aluminium ingot mould inside groove entire length, and the overall width of described shunt cylinder 6 is the 1/5-4/5 of aluminium ingot mould inside groove overall width.
The function that more than arranges is: guarantee that the aluminium liquid that flows out from described shunt cylinder 6 can not flow to outside the aluminium ingot mould inside groove of splendid attire aluminium liquid.Because in industrial production, described shunt cylinder 6 be positioned at the aluminium ingot mould inside groove directly over, can not flow to outside the mold inside groove in order to guarantee aluminium liquid, the entire length of so described shunt cylinder 6, width all need less than the entire length of aluminium ingot mould inside groove and width.Because described shunt cylinder 6 needs regularly commutation to install, so the entire length of described shunt cylinder 6 needs less than the entire length of aluminium ingot mould inside groove half.
In practice, the entire length of described shunt cylinder 6 can be 1/10,1/9,1/8,1/7,1/6,1/5,1/4,1/3 of aluminium ingot mould inside groove entire length, and the overall width of described shunt cylinder 6 can be 1/5,2/5,3/5,4/5 of aluminium ingot mould inside groove overall width.
Embodiment four,
On the basis of embodiment three described a kind of aluminium ingot casting distributors, the cross section of described shunt cylinder 6 is the shape of a hoof, and the bottom surface of the described shunt cylinder 6 that contacts with aluminium liquid is arc.
The described shape of a hoof refers to three formation U fonts and is the shape of straight line simultaneously that the bottom surface of the described shunt cylinder 6 that contacts with aluminium liquid is the arch section of described U font, and function is to make aluminium liquid to flow out from described shunt cylinder 6 more swimmingly.
Embodiment five,
On the basis of embodiment four described a kind of aluminium ingot casting distributors, described tap hole 3 exits are fixedly installed a base 7; Described base 7 has through hole, and described through hole one end communicates with tap hole 3 outlets, and the other end communicates with described drainage cylinder 5; Described base 7 is bolted with described drainage cylinder 5.
The function that more than arranges is: be fixedly installed a base 7 in described tap hole 3 exits, take described base 7 as intermediary, described main distributor 1 can be connected more effectively with described drainage cylinder 5.In practice, can have the through hole that matches each other in the suitable part of described base 7 and described drainage cylinder 5, be convenient to the two and be bolted, in addition, can weld between described base 7 and the described main distributor 1.
When using scheme of the present utility model, then aluminium liquid flow into casting cylinder 4 through tap hole 3 by keeping stove stream aluminium mouth, chute to inject aluminium liquid distributor, and then successively flow through drainage cylinder 5 and shunt cylinder 6 flow into mold, and then carry out aluminium ingot production.In addition, according to mold service time, cylinder 4 commutations of regularly will casting are installed so that the aluminium liquid outlet of casting cylinder 4 towards with the direction of original opposite direction.
More than a kind of aluminium ingot casting distributor that the utility model embodiment is provided be described in detail, used specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, in summary, this description should not be construed as restriction of the present utility model.