CN202683615U - Main drive reducer for vertical roll of hot continuous rolling mill - Google Patents

Main drive reducer for vertical roll of hot continuous rolling mill Download PDF

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CN202683615U
CN202683615U CN 201220339820 CN201220339820U CN202683615U CN 202683615 U CN202683615 U CN 202683615U CN 201220339820 CN201220339820 CN 201220339820 CN 201220339820 U CN201220339820 U CN 201220339820U CN 202683615 U CN202683615 U CN 202683615U
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input
gear
double
coupling
cabinet
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刘虎
周军
何志远
杨昕
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Jiangsu Jinxiang Transmission Equipment Co ltd
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Jiangsu Jinxiang Transmission Equipment Co ltd
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Abstract

本实用新型公开了热连轧机组立辊主传动减速机,其特征是:箱体(4)和箱盖(13)通过螺柱(5)、螺母(14)、定位销(9)固定连接组成机箱,机箱内安装左右两组减速器。本实用新型由双输入双输出单级齿轮组成,满足冶金行业热连轧机组立辊主传动装置结构紧凑、连续、重载、变速、强冲击的工况要求。

Figure 201220339820

The utility model discloses a vertical roller main drive reducer of a hot continuous rolling mill, which is characterized in that: a box body (4) and a box cover (13) are fixedly connected by studs (5), nuts (14) and positioning pins (9) The chassis is composed, and the left and right sets of reducers are installed in the chassis. The utility model is composed of double-input and double-output single-stage gears, and meets the working condition requirements of compact, continuous, heavy-load, variable-speed, and strong-impact working conditions of the vertical roller main drive device of hot continuous rolling mills in the metallurgical industry.

Figure 201220339820

Description

热连轧机组立辊主传动减速机Main drive reducer for vertical roll of hot continuous rolling mill

技术领域 technical field

    本实用新型涉及轧钢机械设备技术领域,具体地讲涉及热连轧机组立辊主传动减速机。 The utility model relates to the technical field of steel rolling machinery and equipment, in particular to a vertical roller main drive reducer of a hot continuous rolling mill.

背景技术 Background technique

众所周知,在有色金属轧钢机械热连轧机组领域中,一般都是由一台电机同时驱动两输出轴;而大型立辊轧机减速机由于结构复杂、制造精度高,多年以来主要依靠进口。随着近十年来,国内机械加工能力的不断增强,产品质量和精度提高很多;同时随着连轧机组的规格越来越大,这就必然要求增加电机功率和减速机的体积。 As we all know, in the field of non-ferrous metal rolling machinery hot rolling mills, two output shafts are generally driven by one motor at the same time; and large-scale vertical roll mill reducers have mainly relied on imports for many years due to their complex structure and high manufacturing precision. With the continuous enhancement of domestic machining capabilities in the past ten years, product quality and precision have improved a lot; at the same time, as the specifications of continuous rolling mills have become larger and larger, it is necessary to increase the power of the motor and the size of the reducer.

热连轧机组立辊主传动减速机要求传动平稳,属于重载连续工作,并且在工作中存在变载、变速、强冲击,故该减速机需具有高强度、高寿命和高可靠性等性能。 The main transmission reducer of the vertical roll of the hot continuous rolling mill requires stable transmission, which belongs to heavy-duty continuous work, and there are variable loads, variable speeds, and strong impacts during the work, so the reducer must have high strength, long life and high reliability. .

因此设计制造一种新型能够满足使用要求,并利用紧凑的空间,降低主传动减速机成本,现已成为齿轮箱制造企业的一种迫切要求。 Therefore, it has become an urgent requirement for gearbox manufacturing enterprises to design and manufacture a new type of gear box that can meet the requirements of use and utilize a compact space to reduce the cost of the main drive reducer.

发明内容 Contents of the invention

本实用新型的目的在于:提供一种热连轧机组立辊主传动减速机,满足冶金行业立辊主传动装置连续、重载、变速、强冲击、结构紧凑的工况要求。 The purpose of the utility model is to provide a vertical roller main drive reducer for a hot continuous rolling mill, which can meet the requirements of continuous, heavy load, variable speed, strong impact and compact structure of the vertical roll main drive in the metallurgical industry.

为了实现上述目的,本实用新型提供如下技术解决方案:箱体和箱盖通过螺柱、螺母、定位销固定连接组成机箱,机箱内安装左右两组减速器,每组减速器包括输入齿轮轴、输入配对齿轮、双列圆锥滚子轴承、短圆柱滚子轴承、圆锥滚子轴承和偏心套,输入齿轮轴的一端安装一只双列圆锥滚子轴承,另一端安装短圆柱滚子轴承,两只输入齿轮轴的两端分别通过偏心套安装在机箱的轴承孔内,每一输入齿轮轴的轴端分别通过键与鼓形齿联轴器联接,鼓形齿联轴器上安装电机接盘,电机接盘上把合电机,两只输入配对齿轮的两端由圆锥滚子轴承支撑通过偏心套固定安装在机箱的轴承孔内,输入配对齿轮通过轮缘和轮毂过盈装配在一起由铰孔螺栓把合,且两只输入配对齿轮的尺寸大小相等、螺旋角相等但旋向相反,输入配对齿轮与输入齿轮轴啮合传递输出扭矩,同时左减速器的输入配对齿轮啮合右减速器的输入配对齿轮,实现双输入、双输出的传动方式。 In order to achieve the above purpose, the utility model provides the following technical solutions: the box body and the box cover are fixedly connected by studs, nuts and positioning pins to form a chassis, and two groups of reducers are installed in the casing, and each group of reducers includes input gear shafts, Input mating gears, double-row tapered roller bearings, short cylindrical roller bearings, tapered roller bearings and eccentric sleeves, one end of the input gear shaft is installed with a double-row tapered roller bearing, and the other end is installed with short cylindrical roller bearings. Only the two ends of the input gear shaft are respectively installed in the bearing hole of the chassis through eccentric sleeves, and the shaft ends of each input gear shaft are respectively connected with the drum-shaped gear coupling through a key, and the motor connection plate is installed on the drum-shaped gear coupling. Connect the motor on the motor connection plate, and the two ends of the two input mating gears are supported by tapered roller bearings and fixedly installed in the bearing holes of the chassis through eccentric sleeves. The input mating gears are assembled together through the interference of the wheel flange and the hub by reaming bolts Put together, and the size of the two input mating gears is equal, the helix angle is equal but the direction of rotation is opposite, the input mating gear meshes with the input gear shaft to transmit the output torque, and the input mating gear of the left reducer meshes with the input mating gear of the right reducer , Realize the transmission mode of double input and double output.

本实用新型具有以下优点: The utility model has the following advantages:

1、该减速机由双输入双输出单级传动组成,结构紧凑,且将机箱分为箱盖和箱体两部分,工艺性好,方便加工,装配时方便研齿,有效地保证齿面接触率,尤其是组装、拆卸非常方便。 1. The reducer is composed of double-input and double-output single-stage transmission. It has a compact structure, and the chassis is divided into two parts: the box cover and the box body. It has good manufacturability, is convenient for processing, and is convenient for grinding teeth during assembly, effectively ensuring the tooth surface contact Efficient, especially easy to assemble and disassemble.

2、该减速机的输出齿轮轮毂与轴为整体式,且为中空式,接轴在液压缸的作用下可以缩入齿轮内部,使接轴的伸出长度缩短,降低了轧机的高度。 2. The hub and shaft of the output gear of the reducer are integrated and hollow. The connecting shaft can be retracted into the gear under the action of the hydraulic cylinder, so that the extension length of the connecting shaft is shortened and the height of the rolling mill is reduced.

3、该减速机通过偏心套来调整齿轮的接触斑点,通过偏心套可以有效的补偿机箱的加工误差,保证齿轮接触斑点良好。 3. The gear reducer adjusts the contact spots of the gears through the eccentric sleeve, which can effectively compensate the processing error of the chassis through the eccentric sleeve to ensure good contact spots of the gears.

4、电机的布置位于该减速机的下方,把合在电机接盘上,电机布置在下方可以增加传动系统的平稳性,还可以简化减速机上部结构,方便维护。 4. The arrangement of the motor is located below the reducer, and the handle is connected to the motor connection plate. The arrangement of the motor below can increase the stability of the transmission system, and can also simplify the upper structure of the reducer for easy maintenance.

5、输出齿轮做成了装配式,轮缘和轮毂组合过盈装配在一起由铰孔螺栓把合,大大降低了减速机的制造成本。 5. The output gear is assembled, and the wheel rim and the wheel hub are assembled together with an interference fit and connected by reaming bolts, which greatly reduces the manufacturing cost of the reducer.

6、立辊主传动减速机采用稀油强制润滑,稀油站集中供油,通过进油端盖实现轴承和齿轮啮合点润滑,其中啮合点处采用啮入和啮出端同时供油,通过箱体和回油端盖两处同时回油,最终实现供油充分,回油可靠。 6. The main drive reducer of the vertical roller adopts thin oil forced lubrication, and the thin oil station centrally supplies oil, and realizes the lubrication of the bearing and the meshing point of the gear through the oil inlet cover. The tank and the oil return end cover return oil at the same time, and finally realize sufficient oil supply and reliable oil return.

附图说明 Description of drawings

图1为本实用新型的外形图。 Fig. 1 is the outline drawing of the utility model.

图2为本实用新型的结构示意图。 Fig. 2 is a structural schematic diagram of the utility model.

图中:1电机接盘,2鼓形齿联轴器,3键,4箱体,5螺柱,6双列圆锥滚子轴承,7短圆柱滚子轴承,8偏心套,9定位销,10圆锥滚子轴承,11输入齿轮轴,12输入配对齿轮,13箱盖,14螺母。 In the figure: 1 motor connection plate, 2 drum-shaped gear coupling, 3 key, 4 box, 5 stud, 6 double-row tapered roller bearing, 7 short cylindrical roller bearing, 8 eccentric sleeve, 9 positioning pin, 10 Tapered roller bearings, 11 input gear shafts, 12 input mating gears, 13 case covers, 14 nuts.

具体实施方式 Detailed ways

如图1-2所示,箱体4和箱盖13通过螺柱5、螺母14、定位销9固定连接组成机箱,机箱内安装左右两组减速器,每组减速器包括输入齿轮轴11、输入配对齿轮12、双列圆锥滚子轴承6、短圆柱滚子轴承7、圆锥滚子轴承10和偏心套8,输入齿轮轴11的一端安装一只双列圆锥滚子轴承6,输入齿轮轴11的另一端安装短圆柱滚子轴承7,两只输入齿轮轴11的两端分别通过偏心套8安装在机箱的轴承孔内,其中一输入齿轮轴的轴端通过键3与鼓形齿联轴器2联接,鼓形齿联轴器2上安装电机接盘1,电机接盘1上把合电机,两只输入配对齿轮12的两端由圆锥滚子轴承10支撑通过偏心套固定安装在机箱的轴承孔内,输入配对齿轮12通过轮缘和轮毂过盈装配在一起由铰孔螺栓把合,且两只输入配对齿轮的尺寸大小相等、螺旋角相等但旋向相反,输入配对齿轮12与输入齿轮轴11啮合传递输出扭矩,同时左减速器的输入配对齿轮啮合右减速器的输入配对齿轮,实现双输入、双输出的传动方式。 As shown in Figure 1-2, the box body 4 and the box cover 13 are fixedly connected by studs 5, nuts 14, and positioning pins 9 to form a chassis. Two sets of reducers are installed in the box. Each set of reducers includes an input gear shaft 11, Input matching gear 12, double-row tapered roller bearing 6, short cylindrical roller bearing 7, tapered roller bearing 10 and eccentric sleeve 8, one end of input gear shaft 11 is equipped with a double-row tapered roller bearing 6, input gear shaft The other end of 11 is installed with a short cylindrical roller bearing 7, and the two ends of the two input gear shafts 11 are respectively installed in the bearing holes of the chassis through the eccentric sleeve 8, and the shaft end of one of the input gear shafts is connected with the drum gear through the key 3. The shaft device 2 is connected, and the drum-shaped gear coupling 2 is installed with the motor connection plate 1, and the motor connection plate 1 is connected to the motor. The two ends of the two input mating gears 12 are supported by tapered roller bearings 10 and fixed on the chassis through eccentric sleeves. In the bearing hole, the input mating gear 12 is fitted together through the interference of the wheel rim and the hub, and is connected by reaming bolts, and the two input mating gears are equal in size and helix angle but opposite in direction of rotation. The input mating gear 12 and the input The gear shaft 11 meshes to transmit the output torque, and the input mating gear of the left speed reducer meshes with the input mating gear of the right speed reducer at the same time, realizing the transmission mode of double input and double output.

Claims (1)

1. hot continuous rolling unit edger roll main transmission reductor, it is characterized in that: casing (4) and case lid (13) are by double-screw bolt (5), nut (14), alignment pin (9) cabinet that is composed of a fixed connection, two groups of decelerators about installing in the cabinet, every group of decelerator comprises input gear axle (11), input coupling gear (12), double-row conical bearing (6), cylindrical roller bearing (7), taper roll bearing (10) and eccentric bushing (8), one end of input gear axle (11) is installed a double-row conical bearing (6), the other end of input gear axle (11) is installed cylindrical roller bearing (7), the two ends of two input gear axles (11) are installed in the dead eye of cabinet by eccentric bushing (8) respectively, wherein the axle head of an input gear axle connects with crown gear coupling (2) by key (3), the upper mounted motor of crown gear coupling (2) connects dish (1), it is upper closing motor that motor connects dish (1), the two ends of two input coupling gears (12) are supported by taper roll bearing (10) and are fixedly mounted in the dead eye of cabinet by eccentric bushing, input coupling gear (12) is assembled together by fitting bolt closing by wheel rim and wheel hub interference, and the size of two input coupling gears equates, helical angle equates but rotation direction is opposite, input coupling gear (12) transmits output torque with input gear axle (11) engagement, the input coupling gear of left decelerator meshes the input coupling gear of right decelerator simultaneously, realizes dual input, the kind of drive of dual output.
CN 201220339820 2012-07-14 2012-07-14 Main drive reducer for vertical roll of hot continuous rolling mill Expired - Lifetime CN202683615U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103302103A (en) * 2013-05-30 2013-09-18 中国重型机械研究院股份公司 Transmission mechanism for cold pilger mill with two rollers
CN116984378A (en) * 2023-08-25 2023-11-03 汉威广园(广州)机械设备有限公司 Eccentric sleeve assembly and rolling mill with same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103302103A (en) * 2013-05-30 2013-09-18 中国重型机械研究院股份公司 Transmission mechanism for cold pilger mill with two rollers
CN116984378A (en) * 2023-08-25 2023-11-03 汉威广园(广州)机械设备有限公司 Eccentric sleeve assembly and rolling mill with same

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