CN202668773U - Machining equipment for stone profiled surface stair handrail - Google Patents
Machining equipment for stone profiled surface stair handrail Download PDFInfo
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- CN202668773U CN202668773U CN 201220313659 CN201220313659U CN202668773U CN 202668773 U CN202668773 U CN 202668773U CN 201220313659 CN201220313659 CN 201220313659 CN 201220313659 U CN201220313659 U CN 201220313659U CN 202668773 U CN202668773 U CN 202668773U
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- 239000004575 stone Substances 0.000 title claims abstract description 14
- 238000003754 machining Methods 0.000 title description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 230000033001 locomotion Effects 0.000 claims abstract description 35
- 239000002969 artificial stone Substances 0.000 abstract description 2
- 239000000919 ceramic Substances 0.000 abstract description 2
- 239000011521 glass Substances 0.000 abstract description 2
- 239000010438 granite Substances 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000004579 marble Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 230000008439 repair process Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000007730 finishing process Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
本实用新型公开了一种石材异型面楼梯扶手加工设备,它包括支撑机构和加工机构,加工机构包括至少一个带动加工刀具旋转的主电动机,它还包括X轴运动机构、Y轴运动机构和Z轴运动机构,所述加工机构通过Y轴运动机构安装在支撑机构上,加工机构与Y轴运动机构的数量相对应;所述X轴运动机构包括X轴驱动电机、若干个滚筒、输送带;所述Y轴运动机构包括燕尾槽导轨、Y轴丝杠螺母副和用于安装主电动机的主电动机安装架;所述Z轴运动机构包括Z轴挡板。本实用新型采用模块化,结构合理,专用加工能力强、效率高、工作稳定,同时易用性好,维修、维护方便。可实现天然大理石、花岗石、人造石、陶瓷、玻璃等材质的异型面的加工。
The utility model discloses a handrail processing equipment for stone special-shaped surfaces, which includes a support mechanism and a processing mechanism. The processing mechanism includes at least one main motor that drives the processing tool to rotate. Axis movement mechanism, the processing mechanism is installed on the support mechanism through the Y-axis movement mechanism, and the number of the processing mechanism corresponds to the Y-axis movement mechanism; the X-axis movement mechanism includes an X-axis drive motor, several rollers, and a conveyor belt; The Y-axis motion mechanism includes a dovetail groove guide rail, a Y-axis screw nut pair and a main motor mounting frame for installing a main motor; the Z-axis motion mechanism includes a Z-axis baffle. The utility model adopts modularization, has reasonable structure, strong special processing ability, high efficiency, stable work, good ease of use, and convenient repair and maintenance. It can realize the processing of special-shaped surfaces of natural marble, granite, artificial stone, ceramics, glass and other materials.
Description
技术领域 technical field
本实用新型涉及一种用于加工石材异型制品的专用加工设备,属于石材制品加工设备技术领域。 The utility model relates to special processing equipment for processing special-shaped stone products, which belongs to the technical field of stone product processing equipment.
背景技术 Background technique
目前石材市场上,楼梯扶手的加工设备专用性不强,加工效率低,并且加工工艺繁琐,使得整个加工流程中,由于工件的多次上、下料,增加了很多辅助时间,从而增加了加工成本,增大了工人的劳动强度,以及影响了加工精度。采用楼梯扶手加工设备对石材异型制品加工,将待加工工件的粗加工、半精加工、精加工、抛光工序集中在一起,可使工件在一次装夹下,完成多道工序的工艺加工,尽量消除装夹的误差,提高了加工精度,减少了等待时间和工件搬运次数,提高了加工效率,减轻了工人的劳动的强度。 At present, in the stone market, the processing equipment for stair handrails is not specific, the processing efficiency is low, and the processing technology is cumbersome, so that in the entire processing process, due to the multiple loading and unloading of the workpiece, a lot of auxiliary time is increased, thereby increasing the processing time. The cost increases the labor intensity of workers and affects the processing accuracy. The stair handrail processing equipment is used to process stone special-shaped products, and the rough machining, semi-finishing, finishing, and polishing processes of the workpiece to be processed are integrated, so that the workpiece can be processed in multiple processes under one clamping, as much as possible. Eliminate clamping errors, improve processing accuracy, reduce waiting time and workpiece handling times, improve processing efficiency, and reduce labor intensity of workers.
发明内容 Contents of the invention
本实用新型的目的是为克服上述现有技术的不足,提供一种操作简单、经济、可靠、自动化程度较高的石材楼梯扶手加工专用设备。 The purpose of this utility model is to overcome the shortcomings of the above-mentioned prior art and provide a special equipment for stone stair handrail processing which is easy to operate, economical, reliable and highly automated.
为实现上述目的,本实用新型采用下述技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种石材异型面楼梯扶手加工设备,它包括支撑机构和加工机构,加工机构包括至少一个带动加工刀具旋转的的主电动机,它还包括X轴运动机构、Y轴运动机构和Z轴运动机构,所述加工机构通过Y轴运动机构安装在支撑机构上,加工机构与Y轴运动机构的数量相对应; A processing equipment for a handrail of a stone profiled surface, which includes a supporting mechanism and a processing mechanism, the processing mechanism includes at least one main motor that drives the rotation of the processing tool, and it also includes an X-axis movement mechanism, a Y-axis movement mechanism and a Z-axis movement mechanism, The processing mechanism is installed on the support mechanism through the Y-axis movement mechanism, and the number of the processing mechanism corresponds to the Y-axis movement mechanism;
所述X轴运动机构包括X轴驱动电机、若干个滚筒、输送带,所述X轴驱动电机和若干个滚筒安装在支撑机构上,所述输送带绕过滚筒并由X轴驱动电机的输出轴驱动; The X-axis motion mechanism includes an X-axis drive motor, several rollers, and a conveyor belt. The X-axis drive motor and several rollers are installed on the support mechanism. The conveyor belt bypasses the rollers and is driven by the output of the X-axis drive motor. shaft drive;
所述Y轴运动机构包括燕尾槽导轨、Y轴丝杠螺母副和用于安装主电动机的主电动机安装架,主电动机安装架安装在Y轴丝杠螺母副上,Y轴丝杠螺母副安装在燕尾槽导轨上,燕尾槽导轨设在支撑机构上; The Y-axis motion mechanism includes a dovetail groove guide rail, a Y-axis lead screw nut pair and a main motor mounting frame for installing the main motor. The main motor mounting frame is installed on the Y-axis lead screw nut pair, and the Y-axis lead screw nut pair is installed On the dovetail guide rail, the dovetail guide rail is set on the support mechanism;
所述Z轴运动机构包括Z轴挡板,所述Z轴挡板位于输送带的一侧,Z轴挡板通过滑槽与支撑机构相连接。 The Z-axis motion mechanism includes a Z-axis baffle, the Z-axis baffle is located on one side of the conveyor belt, and the Z-axis baffle is connected to the supporting mechanism through a slide slot.
所述支撑机构包括支架和位于支架旁边的底座,该支架上端两侧各具有侧板,两侧板之间设有所述若干个滚筒;所述燕尾槽导轨设在底座上。 The supporting mechanism includes a bracket and a base located beside the bracket. There are side plates on both sides of the upper end of the bracket, and the several rollers are arranged between the two side plates; the dovetail guide rail is arranged on the base.
所述主电动机为四个。 There are four main motors.
所述X轴驱动电机采用的是减速电机。 The X-axis drive motor is a geared motor.
输送带机构安装有X轴驱动电机,使得输送带带动工件相对于加工刀具X向运动;燕尾导轨机构上安装有加工工件的主电动机,可以通过调节燕尾导轨机构中的丝杠螺母副,带动主电动机Y向运动;挡板前后运动可以使待加工工件相对于加工刀具Z向运动。 The conveyor belt mechanism is equipped with an X-axis driving motor, so that the conveyor belt drives the workpiece to move in the X direction relative to the processing tool; the main motor for processing the workpiece is installed on the dovetail guide rail mechanism. The motor moves in the Y direction; the forward and backward movement of the baffle can make the workpiece to be processed move in the Z direction relative to the processing tool.
本实用新型采用模块化,结构合理,专用加工能力强、效率高、工作稳定,同时易用性好,维修、维护方便。可实现天然大理石、花岗石、人造石、陶瓷、玻璃等材质的异型面的加工。 The utility model adopts modularization, has reasonable structure, strong special processing ability, high efficiency, stable work, good ease of use, and convenient repair and maintenance. It can realize the processing of special-shaped surfaces of natural marble, granite, artificial stone, ceramics, glass and other materials.
附图说明 Description of drawings
图1是本实用新型的正面结构示意图。 Fig. 1 is a schematic diagram of the front structure of the utility model.
图2是图1的的左视图。 Fig. 2 is a left side view of Fig. 1 .
图3是图1的俯视图。 FIG. 3 is a top view of FIG. 1 .
图中,1、底座,2、支架,3、侧板,4、Z轴挡板,5、主电动机,6、X轴驱动电机,7、Y轴丝杠螺母副,8、加工刀具,9、输送带,10、滚筒,11、Z轴滑槽移动副。 In the figure, 1. Base, 2. Bracket, 3. Side plate, 4. Z-axis baffle, 5. Main motor, 6. X-axis drive motor, 7. Y-axis screw nut pair, 8. Processing tool, 9 , Conveyor belt, 10, roller, 11, Z-axis chute moving pair.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
本实用新型石材楼梯扶手加工设备的结构如图1、图2和图3所示,其X、Y、Z轴按照一般卧式铣床定义为:将图1中的上下方向定义为Y轴方向(上为正,下为负);图2中的左右方向定义为Z轴方向(左为正,右为负);图1中的左右方向定义为X轴方向(左为正,右为负); The structure of the stone stair handrail processing equipment of the utility model is shown in Fig. 1, Fig. 2 and Fig. 3, and its X, Y, Z axes are defined according to the general horizontal milling machine: the up and down direction in Fig. 1 is defined as the Y axis direction ( Up is positive, down is negative); the left and right direction in Figure 2 is defined as the Z axis direction (left is positive, right is negative); the left and right direction in Figure 1 is defined as the X axis direction (left is positive, right is negative) ;
如图1、图2和图3所示,一种石材异型面楼梯扶手加工设备,它包括支撑机构和加工机构,加工机构包括四个带动加工刀具8旋转的的主电动机5,它还包括X轴运动机构、四个Y轴运动机构和Z轴运动机构,所述加工机构通过一一对应的Y轴运动机构安装在支撑机构;
As shown in Fig. 1, Fig. 2 and Fig. 3, a kind of processing equipment for handrails of stairs with special-shaped stone surface, it includes a support mechanism and a processing mechanism, the processing mechanism includes four
所述支撑机构包括支架2和位于支架2旁边的底座1,该支架2上端两侧各具有侧板3,两侧板3之间设有所述若干个滚筒10,滚筒10上放置输送带9构成工作台,工作台上放置待加工的工件。所述燕尾槽导轨设在底座1上,底座1支撑X轴驱动电机6和四个主电动机5,
The support mechanism includes a support 2 and a base 1 positioned next to the support 2, each side plate 3 is provided on both sides of the upper end of the support 2, and the plurality of rollers 10 are arranged between the two side plates 3, and the conveyor belt 9 is placed on the roller 10. A workbench is formed on which workpieces to be processed are placed. The dovetail guide rail is arranged on the base 1, and the base 1 supports the
所述X轴运动机构包括X轴驱动电机6、若干个滚筒10、输送带9,所述X轴驱动电机6和若干个滚筒10安装在支撑机构上,所述输送带9绕过滚筒10并由X轴驱动电机6的输出轴驱动;所述X轴驱动电机6采用的是减速电机。底座1支撑的X轴驱动电机6带动滚筒10从而使输送带9输送待加工工件,从而构成了进给运动。
The X-axis motion mechanism includes an
所述Y轴运动机构包括燕尾槽导轨、Y轴丝杠螺母副7和用于安装主电动机5的主电动机安装架,主电动机安装架安装在Y轴丝杠螺母副7上,Y轴丝杠螺母副7安装在燕尾槽导轨上,燕尾槽导轨设在支撑机构上;丝杠螺母副带动主电动机5Y轴上下移动,主电动机5带动加工刀具8进行回转运动对待加工工件进行加工形成主运动。Y轴运动机构采用的是丝杠螺母副传动机构。
The Y-axis motion mechanism includes a dovetail guide rail, a Y-axis lead
所述Z轴运动机构包括Z轴挡板4,所述Z轴挡板4位于输送带9的一侧,Z轴挡板4通过滑槽连接在支撑机构上,通过滑槽连接的相关机构称为Z轴滑槽移动副11。挡板4可对待加工工件进行Z轴方向的位置调整。Z轴运动机构采用的是滑槽移动副机构。 The Z-axis motion mechanism includes a Z-axis baffle 4, and the Z-axis baffle 4 is located on one side of the conveyor belt 9. The Z-axis baffle 4 is connected to the support mechanism through a chute, and the relevant mechanism connected through the chute is called It is the Z-axis chute moving pair 11. The baffle plate 4 can adjust the position of the workpiece in the Z-axis direction. What the Z-axis motion mechanism adopts is the chute moving auxiliary mechanism.
作业时,按照加工要求,操作人员把待加工工件放置在工作台上,同时用挡板4对待加工工件与加工刀具8的相对Z轴方向位置进行调整,然后通过丝杠螺母副7对四个主电动机5与待加工工件Y轴方向位置进行调整,调整完毕后,开启主电动机5和X轴驱动电机(进给电机)6,输送带9带动待加工工件依次通过四把加工刀具8完成一面的粗加工、半精加工、精加工和抛光,然后安装好模具,翻转过来,再放到原来的输送带9位置,进而完成另一面的加工。当所有工件加工完成后,关闭主电动机5和X轴驱动电机6,通过丝杠螺母副使主电动机5Y轴正方向移动,并且取下已加工完成的工件,整个加工过程完成。
During operation, according to the processing requirements, the operator places the workpiece to be processed on the workbench, and at the same time uses the baffle plate 4 to adjust the relative Z-axis position of the workpiece to be processed and the
上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。 Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it is not a limitation to the protection scope of the utility model. On the basis of the technical solution of the utility model, those skilled in the art can make Various modifications or deformations are still within the protection scope of the present utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220313659 CN202668773U (en) | 2012-06-29 | 2012-06-29 | Machining equipment for stone profiled surface stair handrail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220313659 CN202668773U (en) | 2012-06-29 | 2012-06-29 | Machining equipment for stone profiled surface stair handrail |
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| Publication Number | Publication Date |
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| CN202668773U true CN202668773U (en) | 2013-01-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220313659 Expired - Fee Related CN202668773U (en) | 2012-06-29 | 2012-06-29 | Machining equipment for stone profiled surface stair handrail |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102700008A (en) * | 2012-06-29 | 2012-10-03 | 山东大学 | Stair handrail processing equipment capable of processing stones with abnormal surfaces |
| CN112123595A (en) * | 2020-09-25 | 2020-12-25 | 广州神盾智能装备科技有限公司 | Processing device and processing technology for building exterior wall decoration dry hanging stone |
-
2012
- 2012-06-29 CN CN 201220313659 patent/CN202668773U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102700008A (en) * | 2012-06-29 | 2012-10-03 | 山东大学 | Stair handrail processing equipment capable of processing stones with abnormal surfaces |
| CN102700008B (en) * | 2012-06-29 | 2014-12-17 | 山东大学 | Stair handrail processing equipment capable of processing stones with abnormal surfaces |
| CN112123595A (en) * | 2020-09-25 | 2020-12-25 | 广州神盾智能装备科技有限公司 | Processing device and processing technology for building exterior wall decoration dry hanging stone |
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Granted publication date: 20130116 Termination date: 20150629 |
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