CN202667211U - A paint bucket cleaning system - Google Patents

A paint bucket cleaning system Download PDF

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Publication number
CN202667211U
CN202667211U CN201220216749.6U CN201220216749U CN202667211U CN 202667211 U CN202667211 U CN 202667211U CN 201220216749 U CN201220216749 U CN 201220216749U CN 202667211 U CN202667211 U CN 202667211U
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cleaning
paint
cleaning system
nozzle
conveyor belt
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徐洪泉
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KUNSHAN XINHONG ENTERPRISE MACHINERY MANUFACTURING Co Ltd
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KUNSHAN XINHONG ENTERPRISE MACHINERY MANUFACTURING Co Ltd
SHANGHAI XINHONG CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

The utility model relates to a paint bucket cleaning system. The inside of an isolation bin is provided with an automatic cleaning conveyance belt; upper gland devices are disposed on the automatic cleaning conveyance belt and lift-type rotary spraying devices are disposed under the automatic cleaning conveyance belt; the lift-type rotary spraying devices are connected with an organic solvent storage container; and the isolation bin is provided with a ventilation device. Employing staged cleaning, the paint bucket cleaning system employs three sets of high-pressure cleaning pumps for conveyance of organic solvent and continuously performs staged rinsing on the surfaces of the inner walls of paint buckets; serving as cleaning devices, rotary spraying pipes can clean the surfaces of the inner walls of the paint buckets completely; and a cleaning process comprises a step of primary cleaning, a step of semi-fine cleaning and a step of fine scrubbing, so that all minute granular foreign bodies on the inner surfaces of the paint buckets can be removed. The paint bucket cleaning system is characterized by high practical applicability, reasonable whole structure and smart design, and, compared with a conventional cleaning method, has remarkable substantive features and realizes significant improvement.

Description

一种漆筒清洗系统A paint canister cleaning system

技术领域 technical field

本实用新型涉及漆桶清洗设备的技术领域,具体地说是一种漆筒清洗系统,特别涉及其机械连接结构。  The utility model relates to the technical field of paint bucket cleaning equipment, in particular to a paint bucket cleaning system, in particular to its mechanical connection structure. the

背景技术 Background technique

对比文件,专利号:ZL200920310941.X,专利权人:浙江天女集团制漆有限公司,申请日:2009.09.21,本案公开了一种“油漆桶清洗机”,它包括机架,机架中心设有用于清洗桶内侧的内毛刷,内毛刷的外侧设有用于清洗桶外侧的外毛刷,该外毛刷设置在机架上,其特征是所述的外毛刷头部呈与桶形配合的圆弧形。  Reference document, patent number: ZL200920310941.X, patentee: Zhejiang Tiannv Group Paint Co., Ltd., application date: 2009.09.21, this case discloses a "paint bucket cleaning machine", which includes a frame, and the center of the frame is set There is an inner brush for cleaning the inner side of the barrel, and an outer brush for cleaning the outer side of the inner brush is provided on the outer side of the inner brush. The outer brush is arranged on the frame, and its feature is that the head of the outer brush is in the shape of Form fit circular arc. the

车用油漆的品质要求相当严格,不仅是对油漆内在的原配比因素,而且对油漆的包装桶内壁的清洁度也相当高,绝对不能有细微尘埃等杂质的存在,现有生产工艺中,一般厂家只能通过人工的清洗方法,存在诸多问题,第一是所耗用的人工非常大,而且需要进行多次清洗,就算如此反复清洗,清洗的净度也很难令客户满意;第二是清洗所耗费的原材料溶剂比较多,清洗成本较大;第三是在清洗过程中,由于清洗液为有机溶剂,其的燃点较低,很容易产生自燃自爆,工作的环境要求相当高。  The quality requirements of automotive paint are quite strict, not only for the original proportion of the paint, but also for the cleanliness of the inner wall of the paint packaging barrel. There must be no impurities such as fine dust. In the existing production process, generally Manufacturers can only use manual cleaning methods, and there are many problems. The first is that it consumes a lot of labor and needs to be cleaned many times. Even if it is cleaned repeatedly, the cleanliness of the cleaning is difficult to satisfy customers; Cleaning consumes a lot of raw material solvents, and the cleaning cost is relatively high; thirdly, in the cleaning process, because the cleaning liquid is an organic solvent, its ignition point is low, it is easy to spontaneously ignite and explode, and the working environment requirements are quite high. the

发明内容 Contents of the invention

本实用新型的目的在于提供一种漆筒清洗系统,其能实现油漆桶自动连续清洗,有效解决了人工耗用大的问题,并能对有机清洗溶剂回收利用,大大降低了清洗成本,有机溶剂清洗装置外罩设的隔离仓具有很好的通风系统,从而降低了挥发性溶剂在工作环境中的含量,提高了工作环境的安全系数,克服了现有技术中存在的缺点和不足。  The purpose of this utility model is to provide a paint canister cleaning system, which can realize automatic and continuous cleaning of paint cans, effectively solve the problem of large labor consumption, and can recycle organic cleaning solvents, greatly reducing cleaning costs. The isolation chamber provided on the outer cover of the cleaning device has a good ventilation system, thereby reducing the content of volatile solvents in the working environment, improving the safety factor of the working environment, and overcoming the shortcomings and deficiencies in the prior art. the

为了实现上述目的,本实用新型的技术方案是:一种漆筒清洗系统,它包括隔离舱,其特征在于:所述隔离舱内设有自动清洗传输带,自动清洗传输带上部设有上压盖装置,自动清洗传输带下部设有升降式旋转喷射装置,升降式旋转喷射装置与有机溶剂存储容器连接,隔离舱处设有通风装置。  In order to achieve the above object, the technical solution of the utility model is: a paint canister cleaning system, which includes an isolation compartment, characterized in that: the isolation compartment is provided with an automatic cleaning conveyor belt, and the upper part of the automatic cleaning conveyor belt is provided with an upper pressure The cover device, the lower part of the automatic cleaning conveyor belt is equipped with a lifting rotary spray device, which is connected with the organic solvent storage container, and a ventilation device is provided at the isolation compartment. the

本实用新型公开了一种漆筒清洗系统,其采用分级清洗,使用三套高压清洗泵输送有机溶剂,分别连续对油漆桶内壁表面进行分级冲洗,清洗装置采用旋转式喷管,能全面覆盖油漆桶内壁表面,清洗过程分别为初步清洗、半精清洗、最后是精刷洗,把油漆桶内表面所有细微的颗粒状异物全部清洗去除掉,本专利技术具有很好的实用性,设备整体构造合理,构思巧妙,相比现有技术而言具有突出的实质性特点和显著进步。  The utility model discloses a paint bucket cleaning system, which adopts graded cleaning, uses three sets of high-pressure cleaning pumps to transport organic solvents, respectively and continuously grades and washes the inner wall surface of the paint bucket, and the cleaning device adopts a rotary nozzle, which can completely cover the paint The cleaning process of the inner surface of the bucket is preliminary cleaning, semi-finish cleaning, and finally fine brushing to remove all fine granular foreign matter on the inner surface of the paint bucket. This patented technology has good practicability and the overall structure of the equipment is reasonable. , ingeniously conceived, has prominent substantive features and significant progress compared with the prior art. the

附图说明 Description of drawings

图1为本实用新型结构示意图。  Fig. 1 is the structural representation of the utility model. the

图2为本实用新型侧视图。  Fig. 2 is a side view of the utility model. the

图3为本实用新型上压盖装置结构示意图。  Fig. 3 is a structural schematic diagram of the upper gland device of the present invention. the

图4为本实用新型升降式旋转喷射装置结构示意图。  Fig. 4 is a structural schematic diagram of the lifting type rotary spraying device of the present invention. the

图5为本实用新型外喷管结构示意图。  Fig. 5 is a schematic diagram of the structure of the outer spray pipe of the present invention. the

图6为本实用新型通风装置结构示意图。  Fig. 6 is a structural schematic diagram of the ventilation device of the present invention. the

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型作进一步的描述。  Below in conjunction with accompanying drawing and embodiment the utility model is further described. the

本实用新型公开了一种漆筒清洗系统,它包括隔离舱1,其区别于现有技术在于:所述隔离舱1内设有自动清洗传输带2,自动清洗传输带2上部设有上压盖装置3,自动清洗传输带2下部设有升降式旋转喷射装置4,升降式旋转喷射装置4与有机溶剂存储容器7连接,隔离舱1处设有通风装置28。  The utility model discloses a paint canister cleaning system, which includes an isolation cabin 1, which is different from the prior art in that: the isolation cabin 1 is provided with an automatic cleaning transmission belt 2, and the upper part of the automatic cleaning transmission belt 2 is provided with an upper pressure The cover device 3, the lower part of the automatic cleaning conveyor belt 2 is provided with a lifting rotary spray device 4, which is connected with the organic solvent storage container 7, and a ventilation device 28 is provided at the isolation compartment 1. the

在具体实施时,上述升降式旋转喷射装置4与有机溶剂存储容器之间设有有机溶剂过滤装置。  In a specific implementation, an organic solvent filtering device is provided between the lifting rotary spraying device 4 and the organic solvent storage container. the

在具体实施时,上述通风装置为进风管路和排风管路。  In a specific implementation, the above-mentioned ventilation device is an air inlet pipeline and an exhaust pipeline. the

在具体实施时,上述自动清洗传输带2处设有清洗口,该清洗口的两侧设设有夹紧片5。  In a specific implementation, the above-mentioned automatic cleaning conveyor belt 2 is provided with a cleaning port, and the two sides of the cleaning port are provided with clamping pieces 5 . the

在具体实施时,所述自动清洗传输带2下部的升降式旋转喷射装置4处设有有机溶剂回收器6,该机溶剂回收器6与机溶剂存储容器7连接。  During specific implementation, an organic solvent recoverer 6 is provided at the lifting rotary spraying device 4 at the lower part of the automatic cleaning conveyor belt 2 , and the organic solvent recoverer 6 is connected to an organic solvent storage container 7 . the

在具体实施时,上述上压盖装置3设有一气缸8,气缸8通过上气缸连接座9与关节脚蹄10连接,上压盖装置3由2-8个关节脚蹄10构成,各关节脚蹄10呈直线状分布在自动清洗传输带2正上方的中心线位置,每个关节脚蹄10均连接有一单独的气缸8,气缸8通过螺栓11、螺母12和螺栓11另一端的弹簧垫圈13固定于机架14处。  During specific implementation, the above-mentioned upper gland device 3 is provided with a cylinder 8, the cylinder 8 is connected with the joint feet 10 through the upper cylinder connection seat 9, the upper gland device 3 is composed of 2-8 joint feet 10, and each joint foot The hooves 10 are distributed in a straight line on the center line directly above the automatic cleaning conveyor belt 2, and each joint hoof 10 is connected to a separate cylinder 8, and the cylinder 8 passes through the bolt 11, the nut 12 and the spring washer 13 at the other end of the bolt 11 Fixed at 14 places on the frame. the

在具体实施时,上述升降式旋转喷射装置4处设有双作用气缸15,双作用气缸15的空心活塞杆16的一端与双作用气缸15连接,空心活塞杆16的另一端通过内外接头17与内喷管18一端连接,内喷管18外部套接有外喷管19,内喷管18和外喷管19之间设有密封轴承20,外喷管19外部固定套接有喷管大齿轮21,喷管大齿轮21与电机22的电机小齿轮23相互啮合,外喷管19可随喷管大齿轮21的转动而旋转,外喷管19和内喷管18的管壁处均匀分布有斜向喷孔24,各斜向喷孔24在外喷管19和内喷管18的管壁处呈均匀向外侧发散状分布。  During specific implementation, the above-mentioned lifting type rotary injection device 4 is provided with a double-acting cylinder 15, and one end of the hollow piston rod 16 of the double-acting cylinder 15 is connected with the double-acting cylinder 15, and the other end of the hollow piston rod 16 is connected with the internal and external joint 17. One end of the inner nozzle pipe 18 is connected, the outer nozzle pipe 18 is sleeved with an outer nozzle pipe 19, a sealed bearing 20 is arranged between the inner nozzle pipe 18 and the outer nozzle pipe 19, and the outer nozzle pipe 19 is fixedly sleeved with a nozzle gear 21, the nozzle gear 21 is meshed with the motor pinion 23 of the motor 22, the outer nozzle 19 can rotate with the rotation of the nozzle gear 21, and the pipe walls of the outer nozzle 19 and the inner nozzle 18 are evenly distributed with The oblique nozzle holes 24 are uniformly distributed outwardly at the pipe walls of the outer nozzle pipe 19 and the inner nozzle pipe 18 . the

在具体实施时,所述斜向喷孔24的中心线25与纵向垂直面呈25度-35度的夹角26,斜向喷孔10的孔径为1mm-2mm。  In a specific implementation, the center line 25 of the oblique nozzle hole 24 forms an included angle 26 of 25°-35° with the longitudinal vertical plane, and the diameter of the oblique nozzle hole 10 is 1mm-2mm. the

在具体实施时,所述隔离舱1处自动清洗传输带2的进口部设有风幕机27。  During specific implementation, an air curtain machine 27 is provided at the entrance of the automatic cleaning conveyor belt 2 at the isolation cabin 1 . the

在具体实施时,所述通风装置28的支架处设有空气过滤网装置29。  During specific implementation, an air filter device 29 is provided at the bracket of the ventilation device 28 . the

以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型具体实施只局限于上述这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。   The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is limited to the above descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model. the

Claims (10)

1.一种漆筒清洗系统,它包括隔离舱(1),其特征在于:所述隔离舱(1)内设有自动清洗传输带(2),自动清洗传输带(2)上部设有上压盖装置(3),自动清洗传输带(2)下部设有升降式旋转喷射装置(4),升降式旋转喷射装置(4)与有机溶剂存储容器(7)连接,隔离舱(1)处设有通风装置(28)。 1. A paint canister cleaning system, which includes an isolation cabin (1), characterized in that: the isolation cabin (1) is provided with an automatic cleaning conveyor belt (2), and the upper part of the automatic cleaning conveyor belt (2) is provided with an upper The capping device (3), the lower part of the automatic cleaning conveyor belt (2) is equipped with a lifting rotary spraying device (4), and the lifting rotary spraying device (4) is connected with the organic solvent storage container (7), and the isolation cabin (1) Ventilation device (28) is provided. 2.根据权利要求1所述的一种漆筒清洗系统,其特征在于:所述升降式旋转喷射装置(4)与有机溶剂存储容器之间设有有机溶剂过滤装置。 2. A paint canister cleaning system according to claim 1, characterized in that: an organic solvent filtering device is provided between the lifting rotary spraying device (4) and the organic solvent storage container. 3.根据权利要求1所述的一种漆筒清洗系统,其特征在于:所述通风装置为进风管路和排风管路。 3 . The paint can cleaning system according to claim 1 , wherein the ventilation device is an air inlet pipeline and an air exhaust pipeline. 4 . 4.根据权利要求1所述的一种漆筒清洗系统,其特征在于:所述自动清洗传输带(2)处设有清洗口,该清洗口的两侧设设有夹紧片(5)。 4. A paint canister cleaning system according to claim 1, characterized in that: the automatic cleaning conveyor belt (2) is provided with a cleaning port, and both sides of the cleaning port are provided with clamping pieces (5) . 5.根据权利要求1所述的一种漆筒清洗系统,其特征在于:所述自动清洗传输带(2)下部的升降式旋转喷射装置(4)处设有有机溶剂回收器(6),该机溶剂回收器(6)与机溶剂存储容器(7)连接。 5. A paint canister cleaning system according to claim 1, characterized in that: an organic solvent recovery device (6) is provided at the lifting rotary spraying device (4) at the lower part of the automatic cleaning conveyor belt (2), The machine solvent recoverer (6) is connected with the machine solvent storage container (7). 6.根据权利要求1所述的一种漆筒清洗系统,其特征在于:所述上压盖装置(3)设有一气缸(8),气缸(8)通过上气缸连接座(9)与关节脚蹄(10)连接,上压盖装置(3)由2-8个关节脚蹄(10)构成,各关节脚蹄(10)呈直线状分布在自动清洗传输带(2)正上方的中心线位置,每个关节脚蹄(10)均连接有一单独的气缸(8),气缸(8)通过螺栓(11)、螺母(12)和螺栓(11)另一端的弹簧垫圈(13)固定于机架(14)处。 6. A paint can cleaning system according to claim 1, characterized in that: the upper gland device (3) is provided with a cylinder (8), and the cylinder (8) is connected to the joint through the upper cylinder connecting seat (9) The feet (10) are connected, and the upper gland device (3) is composed of 2-8 joint feet (10), and each joint foot (10) is distributed in the center directly above the automatic cleaning conveyor belt (2) in a straight line line position, each joint foot (10) is connected to a separate cylinder (8), and the cylinder (8) is fixed to the rack (14). 7.根据权利要求1所述的一种漆筒清洗系统,其特征在于:所述升降式旋转喷射装置(4)处设有双作用气缸(15),双作用气缸(15)的空心活塞杆(16)的一端与双作用气缸(15)连接,空心活塞杆(16)的另一端通过内外接头(17)与内喷管(18)一端连接,内喷管(18)外部套接有外喷管(19),内喷管(18)和外喷管(19)之间设有密封轴承(20),外喷管(19)外部固定套接有喷管大齿轮(21),喷管大齿轮(21)与电机(22)的电机小齿轮(23)相互啮合,外喷管(19)可随喷管大齿轮(21)的转动而旋转,外喷管(19)和内喷管(18)的管壁处均匀分布有斜向喷孔(24),各斜向喷孔(24)在外喷管(19)和内喷管(18)的管壁处呈均匀向外侧发散状分布。 7. A paint canister cleaning system according to claim 1, characterized in that: the lifting rotary spray device (4) is provided with a double-acting cylinder (15), and the hollow piston rod of the double-acting cylinder (15) One end of (16) is connected with the double-acting cylinder (15), the other end of the hollow piston rod (16) is connected with one end of the inner nozzle (18) through the inner and outer joints (17), and the inner nozzle (18) is externally sleeved with an outer Nozzle (19), a sealed bearing (20) is arranged between the inner nozzle (18) and the outer nozzle (19), and the outer nozzle (19) is fixedly sleeved with a nozzle gear (21). The large gear (21) meshes with the motor pinion (23) of the motor (22), and the outer nozzle (19) can rotate with the rotation of the nozzle gear (21). The outer nozzle (19) and the inner nozzle There are oblique nozzle holes (24) evenly distributed on the pipe wall of (18), and each oblique nozzle hole (24) is evenly distributed outwardly at the pipe walls of the outer nozzle pipe (19) and the inner nozzle pipe (18) . 8.根据权利要求7所述的一种漆筒清洗系统,其特征在于:所述斜向喷孔(24)的中心线(25)与纵向垂直面呈25度-35度的夹角(26),斜向喷孔(10)的孔径为1mm-2mm。 8. A paint canister cleaning system according to claim 7, characterized in that: the center line (25) of the oblique spray hole (24) and the longitudinal vertical plane form an angle (26°-25°) of 25°-35° ), the aperture of the oblique spray hole (10) is 1mm-2mm. 9.根据权利要求7所述的一种漆筒清洗系统,其特征在于:所述隔离舱(1)处自动清洗传输带(2)的进口部设有风幕机(27)。 9. The paint canister cleaning system according to claim 7, characterized in that: an air curtain (27) is provided at the entrance of the automatic cleaning conveyor belt (2) at the isolation cabin (1). 10.根据权利要求7所述的一种漆筒清洗系统,其特征在于:所述通风装置(28)的支架处设有空气过滤网装置(29)。 10. The paint can cleaning system according to claim 7, characterized in that: an air filter device (29) is provided at the bracket of the ventilation device (28).
CN201220216749.6U 2012-05-15 2012-05-15 A paint bucket cleaning system Expired - Lifetime CN202667211U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103350089A (en) * 2012-05-15 2013-10-16 上海新鸿企业有限公司 Paint bucket cleaning system
CN104785476A (en) * 2015-03-23 2015-07-22 嘉兴瑞尔铝业有限公司 Cleaning system of aluminum pipe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103350089A (en) * 2012-05-15 2013-10-16 上海新鸿企业有限公司 Paint bucket cleaning system
CN103350089B (en) * 2012-05-15 2015-06-17 上海新鸿企业有限公司 Paint bucket cleaning system
CN104785476A (en) * 2015-03-23 2015-07-22 嘉兴瑞尔铝业有限公司 Cleaning system of aluminum pipe

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