CN202659903U - Mechanical seal for externally-driven intermediate rotating ring - Google Patents
Mechanical seal for externally-driven intermediate rotating ring Download PDFInfo
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Abstract
一种外驱动式中间旋转环机械密封,是在以密封端面相对设置的动环和静环之间,设置有两端面分别与动环和静环相对的中间旋转环,且该中间旋转环由外置动力源驱动旋转。该动力源的输出轴直接与传动轮组的主动轮传动连接或通过联轴器与传动轮组的输入轴连接,传动轮组的从动轮与传动轴套连接,传动轴套又与中间旋转环传动连接。该机械密封的密封端面间相对转速可调,且被密封机组转速不直接决定密封端面相对转速,能使高、低速机械密封具有更高的稳定性。
An externally driven intermediate rotary ring mechanical seal is provided with an intermediate rotary ring whose two ends are respectively opposite to the dynamic ring and the static ring, and the intermediate rotary ring is formed by An external power source drives the rotation. The output shaft of the power source is directly connected to the driving wheel of the transmission wheel set or connected to the input shaft of the drive wheel set through a coupling. Drive connection. The relative rotational speed between the sealing end surfaces of the mechanical seal is adjustable, and the rotational speed of the unit to be sealed does not directly determine the relative rotational speed of the sealing end surfaces, so that the high and low speed mechanical seals have higher stability.
Description
技术领域 technical field
本实用新型属于旋转机器的轴向端面密封,特别涉及一种外驱动式中间旋转环机械密封,此外驱动式中间旋转环机械密封可用于各种型式的压缩机、膨胀机、分离机、泵、反应釜等旋转类机器的轴向端面密封。 The utility model belongs to the axial end face seal of a rotating machine, in particular to an externally driven intermediate rotating ring mechanical seal, and the driving type intermediate rotating ring mechanical seal can be used in various types of compressors, expanders, separators, pumps, Axial end face seal of rotating machines such as reactors.
背景技术 Background technique
机械密封广泛应用于众多的旋转机械轴向端面密封,但在高参状态下,特别是高速和低速状态时密封的稳定性,始终是困扰研究人员的两个难点问题。具体表现在:接触式机械密封在高速状态下密封面间相对转速过高,导致密封面摩擦、磨损、发热、变形等现象严重,密封性能迅速下降,甚至不能正常工作;而非接触式机械密封在低转速状态下端面间流体膜不能生成足够的开启力和刚度,无法保证密封面的正常分离及间隙的稳定性。对于传统的机械密封,动环一般周向固定在被密封机器的旋转轴上,导致在被密封机器给定的条件下,难以主动改变动、静环密封面之间的相对转速。 Mechanical seals are widely used in the axial end face seals of many rotating machines, but the stability of the seals under high-parameter conditions, especially high-speed and low-speed conditions, has always been two difficult issues that plague researchers. The specific manifestations are: the relative speed between the sealing surfaces of the contact mechanical seal is too high at high speed, resulting in serious friction, wear, heat, deformation and other phenomena of the sealing surface, the sealing performance drops rapidly, and even cannot work normally; the non-contact mechanical seal Under the condition of low speed, the fluid film between the end faces cannot generate enough opening force and rigidity, and the normal separation of the sealing surface and the stability of the gap cannot be guaranteed. For traditional mechanical seals, the moving ring is generally fixed on the rotating shaft of the sealed machine in the circumferential direction, which makes it difficult to actively change the relative speed between the moving and static ring sealing surfaces under the given conditions of the sealed machine.
通过在动、静环之间增加中间旋转环的方式,改变机械密封两密封面之间的相对转速,是一种行之有效的密封面相对转速调控方法。但是,对于中间旋转环转速的调整和控制是一个难点问题。 By adding an intermediate rotating ring between the dynamic and static rings, changing the relative rotational speed between the two sealing surfaces of the mechanical seal is an effective method for regulating the relative rotational speed of the sealing surfaces. However, it is a difficult problem to adjust and control the speed of the intermediate rotating ring.
在此,提出一种外驱动式中间旋转环机械密封,通过设置动力源和必要的传动件,将转速输出到中间旋转环。其特点是:中间旋转环设置相应的动力源,并通过必要的传动件和中间旋转环相连,来主动调整中间旋转环的转速,从而使不同转速机组密封端面都能获得一个合适的相对旋转速度,摆脱被密封机组转速对密封性能的影响,提升机械密封的稳定性和使用寿命。 Here, an externally driven intermediate rotating ring mechanical seal is proposed, and the rotational speed is output to the intermediate rotating ring by setting a power source and necessary transmission parts. Its characteristics are: the middle rotating ring is equipped with a corresponding power source, and is connected with the middle rotating ring through the necessary transmission parts to actively adjust the speed of the middle rotating ring, so that the sealing end faces of the units with different speeds can obtain a suitable relative rotation speed , get rid of the influence of the speed of the sealed unit on the sealing performance, and improve the stability and service life of the mechanical seal.
发明内容 Contents of the invention
本实用新型的目的是提供一种外驱动式中间旋转环机械密封。 The purpose of the utility model is to provide an externally driven intermediate rotating ring mechanical seal.
本实用新型为一种外驱动式中间旋转环机械密封,总体主要由机械密封部分和动力源构成,两部分之间由传动件进行连接。具体主要由:动环1、中间旋转环2、静环3、传动轴套4、机座5、动力源6、联轴器7、传动轮Z1、传动轮Z2、动力源输出轴Ⅱ、传动轴Ⅲ等构成。其中机械密封部分包括:动环1、中间旋转环2、静环3。
The utility model is an externally driven intermediate rotating ring mechanical seal, which is mainly composed of a mechanical seal part and a power source as a whole, and the two parts are connected by a transmission part. Specifically, it mainly consists of: moving
传动轮Z1和中间旋转环2周向固定在传动轴套4上,传动轴套4空套在轴Ⅰ上,传动轮Z2周向固定在动力源输出轴Ⅱ或传动轴Ⅲ上,动力源6的输出轴Ⅱ通过联轴器7或直接与传动轮Z2联接。
The transmission wheel Z 1 and the intermediate
本实用新型的工作过程为:动力源6通过联轴器7或直接驱动传动轮Z2旋转、传动轮Z2带动传动轮Z1旋转,传动轮Z1的转动通过传动轴套4传到中间旋转环2,并最终驱动中间旋转环2与传动轴套4和传动轮Z1同步回转。这样中间旋转环2就获得了一个不同于被密封机组旋转轴Ⅰ的旋转速度,因中间旋转环2又分别跟动环1和静环2配对,最终达到了改变被封面间的相对旋转速度的目的。
The working process of the utility model is: the
本实用新型主要采用以下技术措施来实现:所述外驱动式中间旋转环机械密封,是在以密封端面相对设置的动环1和静环3之间,设置有两端面分别与动环1和静环3相对的中间旋转环2,该中间旋转环2经传动轴套4、从动轮Z1、主动轮Z2与外置动力源6相连,中间旋转环2、从动轮Z1周向固定在传动轴套4上,传动轴套4空套在轴Ⅰ上,主动轮Z2与外置动力源6的输出轴Ⅱ传动连接。
The utility model mainly adopts the following technical measures to achieve: the external drive type intermediate rotary ring mechanical seal is between the moving
所述外驱动式中间旋转环机械密封,其主动轮Z2直接与外置动力源6的输出轴Ⅱ相连,具体可使用传动销、键、胀套等方式传动连接,但优选的是采用传动销方式进行传动连接。
The drive wheel Z 2 of the externally driven intermediate rotating ring mechanical seal is directly connected to the output shaft II of the
所述外驱动式中间旋转环机械密封,其主动轮Z2通过联轴器7与传动轴Ⅲ相连,传动轴Ⅲ与主动轮Z2传动连接。 In the externally driven intermediate rotating ring mechanical seal, the driving wheel Z 2 is connected to the transmission shaft III through the coupling 7, and the transmission shaft III is in transmission connection with the driving wheel Z 2 .
所述外驱动式中间旋转环机械密封,被密封机组旋转轴Ⅰ的旋转速度为n1,中间旋转环2的旋转速度为n2,两个转速比值i=n2/n1,则i的取值范围为0.3~500。根据目前机械密封应用机组情况,较高转速机组其转速约为7000~15000rpm,中等转速机组其转速约为2500~4000rpm,较低转速机组其转速约为20~1000rpm,而根据实际使用情况来看,接触式密封如只设置一个中间环,考虑两组密封面相对转速的均匀性,比值i的取值范围应在0.5附近选取,而非接触式密封转速在8000~10000rpm范围内密封面能获得较高的流体膜刚度和稳定性,则i的取值范围约为2~500,适当考虑实际加工过程中的特殊性和传动效率,确定转速比值i的取值范围为0.3~500。
In the externally driven intermediate rotating ring mechanical seal, the rotating speed of the rotating shaft I of the unit to be sealed is n 1 , the rotating speed of the intermediate
所述外驱动式中间旋转环机械密封,具有外置的动力源6,该动力源6的输出为近似均匀的旋转运动,具体可以电动机、汽轮机、内燃机、马达等动力装置,但优选的是采用可调速电动机作为外置动力源。
The externally driven intermediate rotary ring mechanical seal has an
所述外驱动式中间旋转环机械密封,其传动轮的特征是能进行周向回转运动的传递,具体可以是齿轮、带轮、摩擦轮、链轮等,但优选的是采用齿轮和带轮作为传动轮,分别对应使用带传动或齿轮传动,当两传动轴中心距较小时优选齿轮为传动轮,当两传动轴中心距较大时优选带轮为传动轮。 The transmission wheel of the externally driven intermediate rotating ring mechanical seal is characterized in that it can transmit circumferential rotary motion, specifically it can be a gear, a pulley, a friction wheel, a sprocket, etc., but preferably a gear and a pulley are used As the transmission wheel, belt transmission or gear transmission are respectively correspondingly used. When the center distance between the two transmission shafts is small, the preferred gear is the transmission wheel. When the center distance between the two transmission shafts is large, the preferred belt wheel is the transmission wheel.
本外驱动式中间旋转环机械密封,所述中间旋转环2以其内径侧与传动轴套4以销、键、胀套、螺钉等方式传动,但优选的方式是经传动销方式传动连接。
This externally driven intermediate rotating ring mechanical seal, the inner diameter side of the intermediate rotating
本实用新型具有以下特点:1. 密封端面相对转速可调;2. 中间旋转环的转速可调范围宽;3. 使高、低速机械密封具有更高的稳定性。 The utility model has the following characteristics: 1. The relative rotational speed of the sealing end face is adjustable; 2. The rotational speed of the middle rotating ring is adjustable in a wide range; 3. The high and low speed mechanical seals have higher stability.
附图说明 Description of drawings
图1是本实用新型外驱动式中间旋转环机械密封的优选实施方式1示意图。
Fig. 1 is a schematic diagram of a
图2是本实用新型外驱动式中间旋转环机械密封的优选实施方式2示意图。
Fig. 2 is a schematic diagram of a
图3是本实用新型外驱动式中间旋转环机械密封的优选实施方式3示意图。
Fig. 3 is a schematic diagram of a
图4是与图1至图3对应的一种机械密封装置的结构示意图。 Fig. 4 is a structural schematic diagram of a mechanical seal device corresponding to Fig. 1 to Fig. 3 .
图中相关符号为:1—动环;2—中间旋转环;3—静环;4—传动轴套;5—机座;6—动力源;7—联轴器;Z1—传动轮(从动轮),同时代表该轮的直径;Z2—传动轮(主动轮),同时代表该轮的直径;Ⅰ—被密封机组旋转轴、Ⅱ—动力源的输出轴、Ⅲ—传动轴。 The relevant symbols in the figure are: 1—moving ring; 2—intermediate rotating ring; 3—stationary ring; 4—transmission sleeve; 5—machine base; 6—power source; 7—coupling; Z 1 —transmission wheel ( Driven wheel) represents the diameter of the wheel; Z 2 —drive wheel (drive wheel), represents the diameter of the wheel; Ⅰ—the rotating shaft of the sealed unit, Ⅱ—the output shaft of the power source, Ⅲ—the transmission shaft.
具体实施方式 Detailed ways
为进一步了解本实用新型的内容、特点及功能,兹以具体实施例,结合附图详细说明如下。 In order to further understand the content, features and functions of the present utility model, specific embodiments are described in detail below in conjunction with the accompanying drawings.
实施例1:参阅图1、图4。 Embodiment 1: Refer to Fig. 1, Fig. 4.
本实施例的总体主要由机械密封部分和动力源构成,两部分之间由传动件进行连接。具体主要由:动环1、中间旋转环2、静环3、传动轴套4、机座5、动力源6、带轮(即从动轮)Z1、带轮(即主从轮)Z2、动力源输出轴Ⅱ等构成。其中机械密封部分包括:动环1、中间旋转环2、静环3。
The whole of this embodiment is mainly composed of a mechanical seal part and a power source, and the two parts are connected by transmission parts. Specifically, it mainly consists of: moving
带轮Z1和中间旋转环2周向固定在传动轴套4上,传动轴套4空套在轴Ⅰ上,带轮Z2固定在动力源输出轴Ⅱ上。
The belt pulley Z 1 and the intermediate rotating
本实施例的工作过程为:动力源6直接驱动带轮Z2旋转、带轮Z2带动带轮Z1旋转,带轮Z1的转动通过传动轴套4传到中间旋转环2上,并最终驱动中间旋转环2与传动轴套4和带轮Z1同步回转。这样中间旋转环2就获得了一个不同于被密封机组旋转轴Ⅰ的旋转速度,因中间旋转环2又分别跟动环1和静环2配对,最终达到了改变被封面间的相对旋转速度的目的。
The working process of this embodiment is: the
假定被密封机组旋转轴Ⅰ的转速为n1,中间旋转环2的转速为n2,动力源6的输出转速为n6,则中间旋转环2和轴Ⅰ的转速比i为:i=n2/n1= (Z2n6)/(Z1n1)。可通过变化动力源6的输出转速n6和各带轮的直径,实现中间旋转环2转速n2的调整。动环1的转速跟旋转轴Ⅰ的转速相同为n1,则动环1和中间旋转环2所构成密封面的相对转速为n2±n1,中间旋转环2跟静环3的构成密封面的相对转速为n2。
Assuming that the rotational speed of the rotating shaft I of the unit to be sealed is n 1 , the rotational speed of the intermediate rotating
实施例2:参阅图2、图4。 Embodiment 2: refer to Fig. 2, Fig. 4.
本实施例的总体仍主要由机械密封部分和动力源构成,两部分之间由传动件进行连接。具体主要由:动环1、中间旋转环2、静环3、传动轴套4、机座5、动力源6、齿轮(即从动轮)Z1、齿轮(即主动轮)Z2、动力源输出轴Ⅱ等构成。其中机械密封部分包括:动环1、中间旋转环2、静环3。
The whole of this embodiment is still mainly composed of a mechanical seal part and a power source, and the two parts are connected by a transmission member. Specifically, it mainly consists of: moving
实施例2跟实施例1的差别在于:实施例2中Z1、Z2两个传动轮为齿轮,而实施例1中Z1、Z2两个传动轮为带轮。实施例2的工作过程和转速比、密封面相对转速计算方法与实施例1相同。
The difference between
实施例3:参阅图3、图4。 Embodiment 3: refer to Fig. 3, Fig. 4.
本实施例的总体仍主要由机械密封部分和动力源构成,两部分之间由传动件进行连接。具体主要由:动环1、中间旋转环2、静环3、传动轴套4、机座5、动力源6、联轴器7、齿轮(即从动轮)Z1、齿轮(即主动轮)Z2、动力源输出轴Ⅱ、传动轴Ⅲ等构成。其中机械密封部分包括:动环1、中间旋转环2、静环3。
The whole of this embodiment is still mainly composed of a mechanical seal part and a power source, and the two parts are connected by a transmission member. Specifically, it mainly consists of: moving
实施例3跟实施例2的差别在于:实施例3中动力源6的输出轴Ⅱ与传动轴Ⅲ由联轴器7联接,齿轮Z2周向固定在传动轴Ⅲ上,而实施例1中动力源6的输出轴Ⅱ与齿轮Z2直接周向固定在一起。从构成来看,实施例3中多了轴器7和传动轴Ⅲ两个零件。实施例3的工作过程和转速比、密封面相对转速计算方法与实施例1相同。
The difference between
以上实施例中,重点在于体现动力源6的输出轴Ⅱ与传动轮Z2是否直接相连,以及传动轮Z1、Z2的常用方式,分别使用了联轴器、齿轮传动和带传动三种方式,而在实际应用中链传动、摩擦轮传动等也可达到相同的效果。为了更清楚的描述核心问题,以上实施例只涉及单级密封结构,而在实际使用过程中,密封总体布局根据需要可有多种型式如:单端面密封、双端面密封、串联式密封(两级以上)、串联带中间迷宫(两级以上),还可跟浮环密封、碳环密封、迷宫密封等其它密封型式组成组合式密封。
In the above embodiments, the focus is on whether the output shaft II of the
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103383003A (en) * | 2012-05-02 | 2013-11-06 | 西华大学 | External drive type mechanical seal of middle rotating ring |
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| CN103383003A (en) * | 2012-05-02 | 2013-11-06 | 西华大学 | External drive type mechanical seal of middle rotating ring |
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Granted publication date: 20130109 Termination date: 20130502 |
