CN202659303U - Oil return line of turbosupercharger - Google Patents
Oil return line of turbosupercharger Download PDFInfo
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- CN202659303U CN202659303U CN201220302802.4U CN201220302802U CN202659303U CN 202659303 U CN202659303 U CN 202659303U CN 201220302802 U CN201220302802 U CN 201220302802U CN 202659303 U CN202659303 U CN 202659303U
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- 238000007872 degassing Methods 0.000 claims abstract description 54
- 239000003921 oil Substances 0.000 abstract description 170
- 239000010705 motor oil Substances 0.000 abstract description 9
- 238000001816 cooling Methods 0.000 abstract description 5
- 230000001050 lubricating effect Effects 0.000 abstract description 3
- 238000005086 pumping Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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Abstract
Description
技术领域 technical field
本实用新型涉及发动机领域,特别涉及一种涡轮增压器回油管路。The utility model relates to the field of engines, in particular to an oil return pipeline of a turbocharger.
背景技术 Background technique
涡轮增压器因其对提高发动机功率、降低燃油消耗率、改善排放方面的功效,已广泛应用于发动机中。涡轮增压器靠发动机机油对其进行润滑、冷却,而绝大多数涡轮增压器回油类型均属于重力回油,即靠机油自身的重力顺着管路流出。Turbochargers have been widely used in engines because of their effectiveness in increasing engine power, reducing fuel consumption, and improving emissions. The turbocharger is lubricated and cooled by the engine oil, and most of the turbocharger oil return types are gravity return, that is, the oil flows out along the pipeline by the gravity of the oil itself.
涡轮增压器现有的进、回油方式:涡轮增压器进油口与发动机主油道相通,进油压力一般在(70~500)kPa之间。涡轮增压器回油口通过回油管与发动机本体的回油口(如机体回油口、曲轴箱回油口或油底壳回油口)相连,而发动机本体的回油口位置均在发动机油底壳机油液面以上(便于排出回油管中的气体,防止气体堵塞回油管、阻碍回油),且低于涡轮增压器回油口,并有足够的落差,机油在自身重力作用下回油。The existing oil inlet and return methods of the turbocharger: The oil inlet of the turbocharger is connected to the main oil passage of the engine, and the oil inlet pressure is generally between (70-500) kPa. The oil return port of the turbocharger is connected to the oil return port of the engine body (such as the oil return port of the body, the oil return port of the crankcase or the oil return port of the oil pan) through the oil return pipe, and the oil return port of the engine body is located in the engine The oil pan is above the liquid level of the oil (to facilitate the discharge of gas in the oil return pipe, preventing the gas from blocking the oil return pipe and hindering the oil return), and lower than the oil return port of the turbocharger, and there is a sufficient drop. The oil under its own gravity Back to the oil.
现有的涡轮增压器回油方式没有除气管路,要求发动机本体的回油口位置必须在发动机油底壳机油液面以上,便于排出回油管中的气体,防止气体堵塞回油管、阻碍回油。此时增压器密封环内侧的回油腔压力小于密封环外侧的叶轮轮背气压,轮背气压将油气封在回油腔内,故不会窜油。但这种涡轮增压器回油方式有以下缺点:1、不适用于涡轮增压器回油口与发动机本体的回油口高度落差小的发动机。若发动机本体的回油口位置在油底壳液面以上,但高度落差小,回油压力不足,则当汽车上坡或下坡时,发动机会前倾或后倾,高度落差进一步缩小时,会导致回油不畅或机油倒灌入增压器,引起增压器窜油。2、特别不适用于发动机本体的回油口位置在油底壳机油液面以下的发动机。由于现有的涡轮增压器回油方式没有除气管路,如果发动机本体的回油口位置在油底壳机油液面以下,则涡轮增压器回油管中的气体无法排出,阻碍回油,造成增压器回油腔压力过大,机油在回油腔过大压力的作用下从密封环开口处窜到增压器压气机端或涡轮端,即增压器窜油。此时,采用现有的涡轮增压器回油方式,机油无法顺畅流出。The existing turbocharger oil return method does not have a degassing pipeline, and the position of the oil return port of the engine body must be above the oil level of the engine oil pan to facilitate the discharge of the gas in the oil return pipe and prevent the gas from blocking the oil return pipe and hindering the oil return. Oil. At this time, the pressure of the oil return chamber inside the seal ring of the supercharger is lower than the back air pressure of the impeller outside the seal ring. But this turbocharger oil return mode has following shortcoming: 1, be not suitable for the little engine of the oil return port height drop of turbocharger oil return port and engine body. If the position of the oil return port of the engine body is above the liquid level of the oil pan, but the height drop is small and the oil return pressure is insufficient, then when the car goes uphill or downhill, the engine will lean forward or backward, and when the height difference is further reduced, It will lead to poor oil return or oil pouring into the supercharger, causing oil leakage in the supercharger. 2. It is especially not suitable for engines where the oil return port of the engine body is below the oil level of the oil pan. Since the existing turbocharger oil return method does not have a degassing pipeline, if the oil return port of the engine body is below the oil level of the oil pan, the gas in the oil return pipe of the turbocharger cannot be discharged, hindering the oil return. As a result, the pressure in the oil return chamber of the supercharger is too large, and the oil escapes from the opening of the seal ring to the compressor end or turbine end of the supercharger under the action of the excessive pressure in the oil return chamber, that is, the oil in the supercharger escapes. At this time, with the existing turbocharger oil return method, the engine oil cannot flow out smoothly.
实用新型内容 Utility model content
本实用新型是为了克服上述现有技术中缺陷,提供了一种结构简单合理,回油口开设在油底壳机油液面以下位置,带有除气管路、回油顺畅,防止增压器窜油的涡轮增压器回油管路。The utility model is to overcome the defects in the above-mentioned prior art and provides a simple and reasonable structure. oil in the turbocharger return line.
为达到上述目的,根据本实用新型提供了一种涡轮增压器回油管路,包括:增压器回油管和一端连接在增压器回油管中上部的增压器回油除气管;增压器回油管的上端入口与涡轮增压器的回油法兰相连,下端出口与发动机本体的回油口相连,回油口开设在油底壳机油液面以下位置;增压器回油除气管的另一端与开设在发动机本体上的除气口连通;在发动机处于最大倾斜角度时,除气口位置高于油底壳机油液面。In order to achieve the above purpose, according to the utility model, a turbocharger oil return pipeline is provided, including: a supercharger oil return pipe and a supercharger oil return and degassing pipe connected to the middle and upper part of the supercharger oil return pipe; The upper inlet of the oil return pipe of the turbocharger is connected to the oil return flange of the turbocharger, and the lower outlet is connected to the oil return port of the engine body, and the oil return port is opened below the oil level of the oil pan; the oil return and degassing pipe of the turbocharger The other end communicates with the degassing port provided on the engine body; when the engine is at the maximum tilt angle, the position of the degassing port is higher than the oil level of the oil sump.
上述技术方案中,除气口开设在曲轴箱、机体或缸盖罩上。In the above technical solution, the degassing port is provided on the crankcase, the body or the cylinder head cover.
上述技术方案中,增压器回油除气管包括:倒U型胶管和除气管;倒U型胶管的进气口与增压器回油管连通,出气口与除气管的进气口连通,除气管的出气口与除气口连通。In the above technical solution, the oil return and degassing pipe of the supercharger includes: an inverted U-shaped rubber hose and a degassing pipe; the air inlet of the inverted U-shaped rubber hose is connected with the oil return pipe of the supercharger, and the air outlet is connected with the air inlet of the degassing pipe. The gas outlet of the trachea communicates with the degassing port.
上述技术方案中,倒U型胶管的两端口通过环箍上紧密封。In the above technical solution, the two ports of the inverted U-shaped hose are tightened and sealed by hoops.
上述技术方案中,增压器回油管上还设置有膨胀节,并通过支架固定到发动机本体上。In the above technical solution, the oil return pipe of the supercharger is also provided with an expansion joint, and is fixed to the engine body through a bracket.
与现有技术相比,本实用新型具有如下有益效果:该涡轮增压器回油管路结构简单合理,通过增加除气功能,使得润滑、冷却增压器的机油能顺畅回油,使增压器回油腔压力保持在可接受的范围内,从而防止增压器窜油。同时,回油口开设在油底壳机油液面以下位置,大大减小了对涡轮增压器回油口与发动机本体的回油口高度落差大的要求,涡轮增压器可以布置在发动机的低位,较小的高度落差时也能顺畅回油,还能有效防止汽车上坡或下坡时,发动机倾斜过大导致回油不畅、增压器无法有效润滑、冷却,损坏增压器。另外,特别适合卧式发动机的涡轮增压器回油。卧式发动机因为高度受限制,增压器布置的位置不能够足够高,导致涡轮增压器回油口与发动机本体的回油口高度落差过小,引起增压器回油不畅、窜油。而采用此装置后,涡轮增压器位置可以布置在低位,只要增压器回油口位置稍高于油底壳机油液面即可。Compared with the prior art, the utility model has the following beneficial effects: the structure of the oil return pipeline of the turbocharger is simple and reasonable, and by increasing the degassing function, the engine oil for lubricating and cooling the supercharger can return to the oil smoothly, so that the supercharger The pressure in the oil return chamber of the supercharger is kept within an acceptable range, thereby preventing oil blow-by of the supercharger. At the same time, the oil return port is opened below the oil level of the oil pan, which greatly reduces the requirement for a large height difference between the oil return port of the turbocharger and the oil return port of the engine body, and the turbocharger can be arranged at the bottom of the engine. Low position, oil can be returned smoothly when the height difference is small, and it can also effectively prevent the engine from being tilted too much when the car goes uphill or downhill, resulting in poor oil return, ineffective lubrication and cooling of the supercharger, and damage to the supercharger. In addition, it is especially suitable for the oil return of the turbocharger of the horizontal engine. Because the height of the horizontal engine is limited, the location of the supercharger cannot be arranged high enough, resulting in a too small height difference between the oil return port of the turbocharger and the oil return port of the engine body, resulting in poor oil return of the supercharger and oil leakage. . After adopting this device, the position of the turbocharger can be arranged at a low position, as long as the position of the oil return port of the turbocharger is slightly higher than the oil level of the oil pan.
附图说明 Description of drawings
图1是本实用新型的涡轮增压器回油管路的应用状态结构示意图;Fig. 1 is the application state structure diagram of the turbocharger oil return line of the utility model;
图2是本实用新型的涡轮增压器回油管路的结构示意图;Fig. 2 is the structural representation of the oil return pipeline of the turbocharger of the present utility model;
图3是本实用新型的涡轮增压器回油管路的增压器回油管的结构示意图;Fig. 3 is a structural schematic diagram of a supercharger oil return pipe of a turbocharger oil return line of the present invention;
附图标记说明:Explanation of reference signs:
1-增压器回油管,11-第一支架,12-上端入口,13-下端出口,14-除气接头,15-膨胀节,2-增压器回油除气管,21-倒U型胶管,22-除气管,23-第二支架,24-环箍,25-右端口,3-涡轮增压器,4-发动机本体。1-supercharger oil return pipe, 11-first bracket, 12-upper inlet, 13-lower outlet, 14-degassing joint, 15-expansion joint, 2-supercharger oil return and degassing pipe, 21-inverted U-shaped Rubber hose, 22-degassing pipe, 23-second bracket, 24-ring hoop, 25-right port, 3-turbocharger, 4-engine body.
具体实施方式 Detailed ways
下面结合附图,对本实用新型的一个具体实施方式进行详细描述,但应当理解本实用新型的保护范围并不受具体实施方式的限制。需要理解的是,本实用新型的以下实施方式中所提及的“上”、“下”、“左”、“右”、“正面”和“反面”均以各图所示的方向为基准,这些用来限制方向的词语仅仅是为了便于说明,并不代表对本实用新型具体技术方案的限制。A specific embodiment of the present invention will be described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiment. It should be understood that the "upper", "lower", "left", "right", "front" and "reverse" mentioned in the following embodiments of the present utility model are all based on the directions shown in the figures , These words used to limit directions are only for convenience of description, and do not represent limitations on the specific technical solutions of the present utility model.
如图1和图2所示,本实用新型的涡轮增压器回油管路包括:增压器回油管1和增压器回油除气管2。增压器回油管1通过第一支架11固定在发动机本体4上,防止因振动过大损坏回油管。As shown in FIG. 1 and FIG. 2 , the oil return pipeline of the turbocharger of the present invention includes: a supercharger
其中,如图3所示,增压器回油管1的上端入口12与涡轮增压器3的回油法兰相连,且采用垫片密封;增压器回油管1的下端出口13与发动机本体4的回油口相连,采用垫片或O形圈密封。发动机本体4的回油口开设在油底壳机油液面以下位置。增压器回油管1中上部焊接有除气接头14,除气接头14头部设计有凸缘结构。除气接头14的位置高于油底壳机油液面的位置,以便于排出回油管中的气体,防止气体堵塞回油管、阻碍回油。除气接头14与下端出口13之间还设置有膨胀节15,支架11的上端焊接固定在膨胀节15与下端出口13之间。Wherein, as shown in Figure 3, the
如图1和图2所示,增压器回油除气管2包括:倒U型胶管21和除气管22,除气管22通过第二支架23固定到发动机本体4上。倒U型胶管21的左端口与增压器回油管1的除气接头14连通,并用环箍24上紧密封。倒U型胶管21的右端口与除气管22的左端口连通,并用环箍上紧密封,除气管22的右端口25与开设在发动机本体4上的除气口连通,发动机本体4上的除气口的开设位置尽量选择高位,可以开设在曲轴箱、机体或缸盖罩上,使得在发动机处于最大倾斜角度时(如汽车上坡或下坡时),发动机本体4的除气口的位置必须高于油底壳机油液面。发动机本体4的除气口又与曲轴箱通风装置或缸盖罩油气分离通风装置(将缸盖罩与大气连通)相连,这样发动机本体4的除气口的压力等于或略微大于大气压力,一般在2kPa(相对压力)以内,进而保证发动机本体4的除气口的气压不大于2kPa(相对压力),以便于排出回油管中的气体,防止气体堵塞回油管、阻碍回油,有效防止窜油。倒U型胶管21的倒U型设计使得气体能通过倒U型胶管21,进入发动机本体4的除气口,同时防止机油流入除气管22进行回油。As shown in FIG. 1 and FIG. 2 , the oil return and degassing pipe 2 of the supercharger includes: an inverted
涡轮增压器3回油时,机油在自身重力的作用下顺着增压器回油管1流到发动机本体4的回油口,然后进入发动机油底壳。涡轮增压器回油时,机油并非充满增压器回油管1,一般只占一半回油管通径。从涡轮增压器3中带出的气体(包括涡轮增压器压气机端和涡轮端窜入增压器回油腔的气体,以及润滑机油中夹杂的气泡)顺着倒U型胶管21进入除气管22,再进入发动机本体4的除气口。而发动机本体4的除气口与曲轴箱通风装置或缸盖罩油气分离通风装置(将缸盖罩与大气连通)相连。故发动机本体4的除气口的压力等于或略微大于大气压力,一般在2kPa(相对压力)以内,涡轮增压器3的回油腔压力与发动机本体4的除气口相通、压力相同,在2kPa以内时能有效防止窜油。When the
该涡轮增压器回油管路结构简单合理,通过增加除气功能,使得润滑、冷却增压器的机油能顺畅回油,使增压器回油腔压力保持在可接受的范围内,从而防止增压器窜油。同时,回油口开设在油底壳机油液面以下位置,大大减小了对涡轮增压器回油口与发动机本体的回油口高度落差大的要求,涡轮增压器可以布置在发动机的低位,较小的高度落差时也能顺畅回油,还能有效防止汽车上坡或下坡时,发动机倾斜过大导致回油不畅、增压器无法有效润滑、冷却,损坏增压器。另外,特别适合卧式发动机的涡轮增压器回油。卧式发动机因为高度受限制,增压器布置的位置不能够足够高,导致涡轮增压器回油口与发动机本体的回油口高度落差过小,引起增压器回油不畅、窜油。而采用此装置后,涡轮增压器位置可以布置在低位,只要增压器回油口位置稍高于油底壳机油液面即可。The oil return pipeline of the turbocharger has a simple and reasonable structure. By adding the degassing function, the oil for lubricating and cooling the supercharger can return to the oil smoothly, so that the pressure in the oil return chamber of the supercharger can be kept within an acceptable range, thereby preventing Supercharger leaking oil. At the same time, the oil return port is opened below the oil level of the oil pan, which greatly reduces the requirement for a large height difference between the oil return port of the turbocharger and the oil return port of the engine body, and the turbocharger can be arranged at the bottom of the engine. Low position, oil can be returned smoothly when the height difference is small, and it can also effectively prevent the engine from being tilted too much when the car goes uphill or downhill, resulting in poor oil return, ineffective lubrication and cooling of the supercharger, and damage to the supercharger. In addition, it is especially suitable for the oil return of the turbocharger of the horizontal engine. Because the height of the horizontal engine is limited, the location of the supercharger cannot be arranged high enough, resulting in a too small height difference between the oil return port of the turbocharger and the oil return port of the engine body, resulting in poor oil return of the supercharger and oil leakage. . After adopting this device, the position of the turbocharger can be arranged at a low position, as long as the position of the oil return port of the turbocharger is slightly higher than the oil level of the oil pan.
以上公开的仅为本实用新型的几个具体实施例,但是,本实用新型并非局限于此,任何本领域的技术人员能思之的变化都应落入本实用新型的保护范围。The above disclosures are only a few specific embodiments of the utility model, but the utility model is not limited thereto, and any changes conceivable by those skilled in the art should fall within the protection scope of the utility model.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103397938A (en) * | 2013-07-03 | 2013-11-20 | 广西玉柴机器股份有限公司 | Pressurizer oil returning gas fleeing amount measuring method |
| CN103511020A (en) * | 2012-06-26 | 2014-01-15 | 广西玉柴机器股份有限公司 | Oil return line of turbocharger |
| CN103573385A (en) * | 2013-10-12 | 2014-02-12 | 广西玉柴机器股份有限公司 | Horizontal engine supercharger assembly |
| CN103806980A (en) * | 2013-12-31 | 2014-05-21 | 广西玉柴机器股份有限公司 | Turbocharger oil return pipe of double-pressurization internal combustion engine |
| CN104454149A (en) * | 2014-11-28 | 2015-03-25 | 重庆小康工业集团股份有限公司 | Oil return pipe of supercharger |
| CN106224083A (en) * | 2016-08-01 | 2016-12-14 | 周家全 | A kind of clear miscellaneous device of engine pipeline differential pressure and process thereof |
| JP2017150331A (en) * | 2016-02-22 | 2017-08-31 | 三菱重工業株式会社 | Lubricant supply structure and internal combustion engine system mounted with the same |
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2012
- 2012-06-26 CN CN201220302802.4U patent/CN202659303U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103511020A (en) * | 2012-06-26 | 2014-01-15 | 广西玉柴机器股份有限公司 | Oil return line of turbocharger |
| CN103397938A (en) * | 2013-07-03 | 2013-11-20 | 广西玉柴机器股份有限公司 | Pressurizer oil returning gas fleeing amount measuring method |
| CN103397938B (en) * | 2013-07-03 | 2015-09-09 | 广西玉柴机器股份有限公司 | Pressurizer oil air leak amount measuring method |
| CN103573385A (en) * | 2013-10-12 | 2014-02-12 | 广西玉柴机器股份有限公司 | Horizontal engine supercharger assembly |
| CN103806980A (en) * | 2013-12-31 | 2014-05-21 | 广西玉柴机器股份有限公司 | Turbocharger oil return pipe of double-pressurization internal combustion engine |
| CN104454149A (en) * | 2014-11-28 | 2015-03-25 | 重庆小康工业集团股份有限公司 | Oil return pipe of supercharger |
| JP2017150331A (en) * | 2016-02-22 | 2017-08-31 | 三菱重工業株式会社 | Lubricant supply structure and internal combustion engine system mounted with the same |
| CN106224083A (en) * | 2016-08-01 | 2016-12-14 | 周家全 | A kind of clear miscellaneous device of engine pipeline differential pressure and process thereof |
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