CN202655510U - High-speed rolling machine - Google Patents

High-speed rolling machine Download PDF

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Publication number
CN202655510U
CN202655510U CN201220257911.9U CN201220257911U CN202655510U CN 202655510 U CN202655510 U CN 202655510U CN 201220257911 U CN201220257911 U CN 201220257911U CN 202655510 U CN202655510 U CN 202655510U
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roller
leveling mechanism
speed
roll forming
flat plate
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CN201220257911.9U
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王天林
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract

The utility model relates to equipment for machining a radiator for a transformer, in particular to a high-speed rolling machine. The high-speed rolling machine comprises a machine base; a flat plate leveling mechanism, a compacting drive mechanism I, a roll forming mechanism, a compacting drive mechanism II and a formed sheet leveling mechanism are sequentially arranged on the machine base, wherein one side of a feed port of the flat plate leveling mechanism is provided with an unreeling mechanism; and one side of a discharge port of the formed sheet leveling mechanism is provided with a press. The roll forming mechanism comprises two roll forming machines, namely a front roll forming machine and a rear roll forming machine; and each roll forming machine comprises two compression rollers which rotate in a reverse direction. The equipment is high in machining speed and wide in machining range; and a single sheet is high in quality and length accuracy.

Description

高速辊压机High speed roller press

技术领域 technical field

本实用新型涉及变压器散热器的机械加工设备,具体地说是一种高速辊压机。  The utility model relates to machining equipment for transformer radiators, in particular to a high-speed roller pressing machine. the

背景技术 Background technique

电力变压器是电力输送过程中必不可少的关键设备,随着国家现代化进程的不断加快,和人们生活水平的不断提高,随着电力变压器的更新换代,电力变压器的使用量越来越大。变压器散热片是变压器设备上的重要零件,它的主要作用是散发变压器在工作时的热量,确保变压器的正常工作。变压器散热片的传统加工方法是采用单辊辊压,变频电机进给,速度慢、精度差、生产效率低,且只能辊压普通碳钢材料,生产的单元片变量也较大。  Power transformers are essential key equipment in the process of power transmission. With the continuous acceleration of the country's modernization process and the continuous improvement of people's living standards, with the upgrading of power transformers, the use of power transformers is increasing. The heat sink of the transformer is an important part of the transformer equipment. Its main function is to dissipate the heat of the transformer during operation and ensure the normal operation of the transformer. The traditional processing method of transformer cooling fins is single-roller rolling, frequency conversion motor feeding, slow speed, poor precision, low production efficiency, and can only roll ordinary carbon steel materials, and the production of unit pieces is also variable. the

实用新型内容 Utility model content

针对上述问题,本实用新型的目的在于提供一种高速辊压机。该高速辊压机加工速度快,单片质量好,长度精度高,加工范围宽等优点。  In view of the above problems, the purpose of this utility model is to provide a high-speed roller press. The high-speed roller press has the advantages of fast processing speed, good single-piece quality, high length precision, and wide processing range. the

为了实现上述目的,本实用新型采用以下技术方案:  In order to achieve the above object, the utility model adopts the following technical solutions:

一种高速辊压机,包括机座,所述机座上依次并列设有平板校平机构、压紧驱动机构I、辊压成型机构、压紧驱动机构II及成型片校平机构,其中平板校平机构的进料口一侧设有放卷机构,所述成型片校平机构的出料口一侧设有压机。  A high-speed rolling machine, including a machine base, on which a flat plate leveling mechanism, a pressing driving mechanism I, a roll forming mechanism, a pressing driving mechanism II, and a formed sheet leveling mechanism are arranged in sequence, wherein the flat plate An unwinding mechanism is provided on the side of the feed port of the leveling mechanism, and a press is provided on the side of the discharge port of the forming sheet leveling mechanism. the

所述辊压成型机构包括前后布置的两个辊压成型机,每个滚压成型机包括两个反向旋转的压辊。  The roll forming mechanism includes two roll forming machines arranged one behind the other, and each roll forming machine includes two counter-rotating pressing rollers. the

所述放卷机构包括电机和与其连接的滚筒,电机驱动滚筒转动。  The unwinding mechanism includes a motor and a drum connected thereto, and the motor drives the drum to rotate. the

所述平板校平机构和成型片校平机构结构相同,均包括上下两排交错布置的辊子,所述上、下两排辊子之间设有能通过变压器散热片的辊隙。  The flat plate leveling mechanism and the forming sheet leveling mechanism have the same structure, and both include upper and lower rows of staggered rollers, and there is a gap between the upper and lower rows of rollers that can pass through the heat sink of the transformer. the

所述平板校平机构的两端均设有导向辊。  Both ends of the plate leveling mechanism are provided with guide rollers. the

所述压紧驱动机构I和压紧驱动机构II结构相同,均包括加压气缸、加压轮、辊轮及电机,其中加压气缸与加压轮连接,所述辊轮与电机连接,所述加压轮与辊轮依次上下设置、并其间留有能通过变压器散热片的轮隙。  The compression drive mechanism I and the compression drive mechanism II have the same structure, and both include a pressurized cylinder, a pressurized wheel, a roller and a motor, wherein the pressurized cylinder is connected with the pressurized wheel, and the described roller is connected with the motor. The pressurizing wheel and the rollers are set up and down in sequence, and there is a gap between them that can pass through the heat sink of the transformer. the

本实用新型的优点及有益效果是:本实用新型实现了完全机械化生产,产品精度达到0.1MM,其生产效率与传统生产相比提高了1.5倍以上,产品平整度小于1MM。具有加工速度快,单片质量好,长度精度高,加工范围宽等优点。  The advantages and beneficial effects of the utility model are: the utility model realizes fully mechanized production, the product precision reaches 0.1MM, its production efficiency is increased by more than 1.5 times compared with the traditional production, and the product flatness is less than 1MM. It has the advantages of fast processing speed, good single-piece quality, high length precision, and wide processing range. the

附图说明 Description of drawings

图1为本实用新型的结构示意图。  Fig. 1 is the structural representation of the utility model. the

其中:1为放卷机构,2为平板校平机构,3为压紧驱动机构I,4为辊压成型机构,5为压紧驱动机构II,6为成型片校平机构,7为压机。  Among them: 1 is the unwinding mechanism, 2 is the flat plate leveling mechanism, 3 is the pressing driving mechanism I, 4 is the roll forming mechanism, 5 is the pressing driving mechanism II, 6 is the forming sheet leveling mechanism, and 7 is the press . the

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步描述。  Below in conjunction with accompanying drawing, the utility model is further described. the

如图1所示,本实用新型包括机座,所述机座上依次并列设有平板校平机构2、压紧驱动机构I 3、辊压成型机构4、压紧驱动机构II 5及成型片校平机构6,其中平板校平机构2的进料口一侧设有放卷机构1,所述成型片校平机构6的出料口一侧设有压机5;辊压成型机构4包括前后布置的两个辊压成型机,每个滚压成型机包括两个反向旋转的压辊。放卷机构1包括电机和与其连接的滚筒,电机驱动滚筒转动。平板校平机构2和成型片校平机构6结构相同,均包括上下两排交错布置的辊子,所述上、下两排辊子之间设有能通过变压器散热片的辊隙,平板校平机构2的两端均设有导向辊。压紧驱动机构I 3和压紧驱动机构II 5结构相同,均包括加压气缸、加压轮、辊轮及电机,其中加压气缸与加压轮连接,所述辊轮与电机连接,所述加压轮与辊轮依次上下设置、并其间留有能通过变压器散热片的轮隙。  As shown in Figure 1, the utility model comprises a machine base, and the flat plate leveling mechanism 2, the pressing driving mechanism I 3, the roll forming mechanism 4, the pressing driving mechanism II 5 and the forming sheet are arranged side by side in sequence on the said machine base Leveling mechanism 6, wherein one side of the feeding port of the flat plate leveling mechanism 2 is provided with an unwinding mechanism 1, and one side of the discharge port of the forming sheet leveling mechanism 6 is provided with a press 5; the roll forming mechanism 4 includes Two roll formers arranged in tandem, each roll former comprising two counter-rotating press rolls. The unwinding mechanism 1 includes a motor and a drum connected thereto, and the motor drives the drum to rotate. The flat plate leveling mechanism 2 and the formed sheet leveling mechanism 6 have the same structure, both of which include two rows of rollers arranged staggeredly above and below. Both ends of 2 are provided with guide rollers. The compression drive mechanism I 3 and the compression drive mechanism II 5 have the same structure, and both include a pressurized cylinder, a pressurized wheel, a roller and a motor, wherein the pressurized cylinder is connected with the pressurized wheel, and the described roller is connected with the motor, so The pressurizing wheel and the rollers are set up and down in sequence, and there is a gap between them that can pass through the heat sink of the transformer. the

本实用新型的工作过程是:本实用新型采用卷料生产,将卷料放在放卷机构1的卷筒上,放卷机构1根据辊压情况进行自动放卷。将放出的卷料一端放入平板校平机构2的入料口,拉动卷料前行。经过平板校平机构2把卷料内含有的应力放出,在卷料前行过程中平板校平机构2两端的导向辊起导向作用,使卷料不致偏离平板校平机构2。卷料从平板校平机构2的出料口出来后形成片子,片子进入压紧驱动机构I 3内,加压轮在加压气缸的驱动下下移至压紧片子,同时电机驱动辊轮旋转,将片子输送到辊压成型机构4内。第一个辊压机将片子辊压成型后输送到下一个辊压机内进行辊压成型,在片子上,下一个辊压机辊压成型的位置与第一个辊压机辊压成型的位置交错布置。成型后的片子由压紧驱动机构II 5压紧并输送到成型片校平机构6内进行校平,调整成合格产品,再由压机7压出片头并断开。  The working process of the utility model is: the utility model adopts coil production, and the coil is placed on the reel of the unwinding mechanism 1, and the unwinding mechanism 1 automatically unwinds according to the rolling situation. Put one end of the released coil material into the material inlet of the plate leveling mechanism 2, and pull the coil material forward. The stress contained in the coil material is released through the plate leveling mechanism 2, and the guide rollers at both ends of the plate leveling mechanism 2 play a guiding role during the forward process of the coil material, so that the coil material will not deviate from the plate leveling mechanism 2. The roll material comes out of the discharge port of the flat plate leveling mechanism 2 to form a sheet, and the sheet enters the pressing drive mechanism I 3, and the pressing wheel moves down to pressing the sheet under the drive of the pressurizing cylinder, and the motor drives the roller to rotate at the same time , the sheet is transported into the roll forming mechanism 4. The first roller press rolls the sheet and transports it to the next roller press for roll forming. On the sheet, the position of the next roller press is the same as that of the first roller press. The positions are staggered. The formed sheet is compressed by the compression drive mechanism II 5 and transported to the forming sheet leveling mechanism 6 for leveling, adjusted to a qualified product, and then the film head is pressed out by the press 7 and disconnected. the

Claims (6)

1.一种高速辊压机,包括机座,其特征在于:所述机座上依次并列设有平板校平机构(2)、压紧驱动机构I(3)、辊压成型机构(4)、压紧驱动机构II(5)及成型片校平机构(6),其中平板校平机构(2)的进料口一侧设有放卷机构(1),所述成型片校平机构(6)的出料口一侧设有压机(5)。 1. A high-speed roller press, comprising a support, is characterized in that: the described support is successively provided with flat plate leveling mechanism (2), pressing drive mechanism 1 (3), roll forming mechanism (4) 1. Compress drive mechanism II (5) and forming sheet leveling mechanism (6), wherein the feeding port side of flat plate leveling mechanism (2) is provided with unwinding mechanism (1), and described forming sheet leveling mechanism ( 6) A press (5) is provided on one side of the discharge port. 2.按权利要求1所述的高速辊压机,其特征在于:所述辊压成型机构(4)包括前后布置的两个辊压成型机,每个滚压成型机包括两个反向旋转的压辊。 2. The high-speed roller pressing machine according to claim 1, characterized in that: said roller forming mechanism (4) comprises two roller forming machines arranged in front and rear, and each rolling forming machine comprises two counter-rotating pressure roller. 3.按权利要求1所述的高速辊压机,其特征在于:所述放卷机构(1)包括电机和与其连接的滚筒,电机驱动滚筒转动。 3. The high-speed rolling machine according to claim 1, characterized in that: the unwinding mechanism (1) includes a motor and a roller connected thereto, and the motor drives the roller to rotate. 4.按权利要求1所述的高速辊压机,其特征在于:所述平板校平机构(2)和成型片校平机构(6)结构相同,均包括上下两排交错布置的辊子,所述上、下两排辊子之间设有能通过变压器散热片的辊隙。 4. The high-speed roller press according to claim 1, characterized in that: the flat plate leveling mechanism (2) and the formed sheet leveling mechanism (6) have the same structure, and both include two rows of rollers arranged in a staggered manner up and down. Between the upper and lower rows of rollers, there is a roller gap capable of passing through the cooling fins of the transformer. 5.按权利要求1或4所述的高速辊压机,其特征在于:所述平板校平机构(2)的两端均设有导向辊。 5. The high-speed rolling machine according to claim 1 or 4, characterized in that: both ends of the plate leveling mechanism (2) are provided with guide rollers. 6.按权利要求1所述的高速辊压机,其特征在于:所述压紧驱动机构I(3)和压紧驱动机构II(5)结构相同,均包括加压气缸、加压轮、辊轮及电机,其中加压气缸与加压轮连接,所述辊轮与电机连接,所述加压轮与辊轮依次上下设置、并其间留有能通过变压器散热片的轮隙。  6. The high-speed roller pressing machine according to claim 1, characterized in that: the compression drive mechanism I (3) and the compression drive mechanism II (5) have the same structure, and both include a pressurized cylinder, a pressurized wheel, A roller and a motor, wherein the pressurized cylinder is connected to the pressurized wheel, and the roller is connected to the motor. The pressurized wheel and the roller are arranged up and down in sequence, and there is a gap between them that can pass through the transformer heat sink. the
CN201220257911.9U 2012-06-01 2012-06-01 High-speed rolling machine Expired - Fee Related CN202655510U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201220257911.9U CN202655510U (en) 2012-06-01 2012-06-01 High-speed rolling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201220257911.9U CN202655510U (en) 2012-06-01 2012-06-01 High-speed rolling machine

Publications (1)

Publication Number Publication Date
CN202655510U true CN202655510U (en) 2013-01-09

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Country Link
CN (1) CN202655510U (en)

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Shenyang Tiantong Electric Co., Ltd.

Assignor: Wang Tianlin

Contract record no.: 2013210000011

Denomination of utility model: High-speed rolling machine

Granted publication date: 20130109

License type: Exclusive License

Record date: 20130320

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130109

Termination date: 20180601

CF01 Termination of patent right due to non-payment of annual fee