CN202647483U - LED (Light Emitting Diode) street lamp by taking extrusion type heat radiators as lamp main body structure - Google Patents

LED (Light Emitting Diode) street lamp by taking extrusion type heat radiators as lamp main body structure Download PDF

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Publication number
CN202647483U
CN202647483U CN2012203554104U CN201220355410U CN202647483U CN 202647483 U CN202647483 U CN 202647483U CN 2012203554104 U CN2012203554104 U CN 2012203554104U CN 201220355410 U CN201220355410 U CN 201220355410U CN 202647483 U CN202647483 U CN 202647483U
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CN
China
Prior art keywords
led
lamp
electric connector
ray machine
support
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Expired - Fee Related
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CN2012203554104U
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Chinese (zh)
Inventor
张继强
张哲源
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Guizhou Guangpusen Photoelectric Co Ltd
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Guizhou Guangpusen Photoelectric Co Ltd
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Priority to CN2012203554104U priority Critical patent/CN202647483U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/72Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps in street lighting

Abstract

The utility model discloses an LED (Light Emitting Diode) street lamp by taking extrusion type heat radiators as a lamp main body structure. The LED street lamp comprises the metal extrusion type heat radiators (103) formed by an extrusion process and wire harness connectors (106), wherein the metal extrusion type heat radiators (103) are fixedly arranged on a lamp pole (108); each metal extrusion type heat radiator (103) comprises a lamp pole fixing sleeve; heat radiators are respectively arranged on two sides of the lamp pole fixing sleeve; mounting interfaces for mounting LED bulbs (102) are arranged on the heat radiators; the LED bulbs (102) are arranged on the mounting interfaces; and the wire harness connectors (106) are arranged on the lamp pole fixing sleeves and are used for connecting the LED bulbs (102) to a power supply and a control circuit. The LED street lamp disclosed by the utility model has the advantages of simple structure, low construction cost, quick and convenience in mounting, using and maintaining; and according to the LED street lamp, the possibility of fault extension is low; and the independence of a bulb, a lamp and an illuminating control product of the LED lamp in production and use is realized, so that production links are greatly reduced, the batch of the production is realized and the application and the industrial scale of LED energy-saving illuminating products are facilitated.

Description

A kind of extrusion pressing type radiator that adopts is the LED street lamp of lamp main body structure
Technical field
The utility model relates to a kind of LED street lamp, and relating in particular to a kind of extrusion pressing type radiator that adopts is the LED street lamp of lamp main body structure.
Background technology
Semiconductor lighting is as lighting engineering of new generation, have photoelectric conversion rate height, light source direction easily control, throw light on period and mode is easily controlled, color rendering properties of light source high, have five incomparable large power savings advantages of higher other existing lighting engineering such as power factor under the appropriate design, be subject to the favor of global investor and vigorously supporting of national governments.The luminous efficiency of current LED illuminating lamp can surpass 70LM/W mostly, has more power savings advantages than traditional electricity-saving lamp.The green light LED luminous efficiency can be up to 683LM/W in theory; The theoretical efficiency of white light LEDs also can reach 182.45LM/W, so the space that the LED illumination efficiency promotes is huge.
In existing LED illuminating product design, high-powered LED lamp particularly, reason owing to heat radiation, when setting up a high-powered LED lamp, adopt LED optical mode group, driving power and the design of light fixture three in one, be that the parts such as LED optical mode group, driving power and light fixture must form a complete production network, formed the situation of so-called " LED has lamp without bulb ".This has brought a series of fatal problems such as manufacturing cost is high, use inconvenience, maintenance difficult for the LED illuminating product.At first make the upper unified standard production that can't realize the whole nation and even the whole world, cause product specification many, batch less, price is high; Next is that each product is of all kinds, not general mutually, more can not exchange; The 3rd need to take off maintenance with assembly integrals such as LED optical mode group, driving power, light fixtures when being product bug, and maintenance is inconvenience very, is very easy to form the defectives such as fault extension and maintenance delay, maintenance cost is high.These defectives have greatly restricted promoting the use of of LED illumination, are the hard defects during the LED illuminating product is promoted.
The utility model content
The purpose of this utility model is that it is the LED street lamp of lamp main body structure that a kind of extrusion pressing type radiator that adopts is provided.This LED lamp post structure is simple, cost is low, it is cheap convenient fast to install, use, safeguard; be difficult for the fault extension; realized the bulb, light fixture of LED lamp and illumination control product in the independence of producing and using, reduced significantly production link, realized the mass of producing, be conducive to application and the industrial scale of LED energy-saving illumination product.
For solving the problems of the technologies described above, the technical scheme that the utility model provides is as follows: a kind of extrusion pressing type radiator that adopts is the LED street lamp of lamp main body structure, comprises extrusion pressing type radiator and Wiring harness connector, and the extrusion pressing type radiator is fixed on the lamp stand; The extrusion pressing type radiator comprises the lamp stand fixed cover, and lamp stand fixed cover both sides are equipped with radiator, and radiator is provided with installation interface, mounted LED lamp bubble on the installation interface; Wiring harness connector is arranged on the lamp stand fixed cover.
Aforesaid employing extrusion pressing type radiator is that described radiator comprises substrate in the LED street lamp of lamp main body structure, and substrate one side is provided with fin; The substrate opposite side is provided with installation interface; The substrate opposite side is provided with wire support.
Aforesaid employing extrusion pressing type radiator is in the LED street lamp of lamp main body structure, and described installation interface comprises the face and the hole that is connected that contacts with the LED bulb on the radiator that be positioned at.
Aforesaid employing extrusion pressing type radiator is in the LED street lamp of lamp main body structure, and in the described extrusion pressing type radiator, the radiator of both sides is the angle setting; Described lamp stand fixed cover one end is provided with the lamp stand end socket, and the lamp stand fixed cover other end is fixed on the lamp stand by the lamp stand hold-down screw.
Aforesaid employing extrusion pressing type radiator is in the LED street lamp of lamp main body structure, 6 flange fixing holes on the installation interface of described radiator are distributed on the diameter D1, and diameter D1 is that LED bulb outer diameter D subtracts the boundary values of staying that hold-down screw nut diameter deducts 0.8 ~ 4mm again.
It is in the LED street lamp of lamp main body structure that the extrusion pressing type radiator is adopted in aforesaid employing, described LED bulb is the LED bulb of tool waterproof and dustproof function, constitute: comprise flanged (FLGD) heat conduction support, the heat conduction support is provided with the support lining, be provided with the ray machine module between heat conduction support and the support lining, the support lining is centered around around the ray machine module; Described heat conduction support is provided with support lining riveted holes, and support lining riveted holes cooperates the hot pressing riveted joint fixing with the support lining projection that support is lining with; Described ray machine module is comprised of ray machine template, led chip group and relevant circuit, or wherein also is integrated with power supply driving chip; Described ray machine template is the metal material heat-conducting substrate, or is the nonmetallic materials heat-conducting substrate.
Aforesaid employing extrusion pressing type radiator is the LED street lamp of lamp main body structure, in the described LED bulb, led chip only is provided with the transparent silica gel of encapsulation usefulness outward on the described ray machine module, and described ray machine module peripheral hardware convex inner cover with transparent silica gel, and convex inner cover internal layer is provided with fluorescent coating; Perhaps led chip packaging silicon rubber not on the described ray machine module, the outer spill inner cover that the transparent insulation conductive fluid is housed that arranges of described ray machine module, led chip is immersed in the transparent insulation conductive fluid on the ray machine module, as required, in the transparent insulation conductive fluid, be provided with fluorescent material, the elasticity inner cover that described spill inner cover is slim concave inward structure.
Aforesaid employing extrusion pressing type radiator is the LED street lamp of lamp main body structure, in the described LED bulb, described LED bulb also comprises the luminous intensity distribution optical lens, the luminous intensity distribution optical lens directly is bonded in support and is lining with, also be provided with the lens snap ring on the support lining external diameter and block the luminous intensity distribution optical lens, or directly be bonded with outer bulb envelope; Lens snap ring scioptics snap ring hold-down screw is fixed on support and is lining with.
Aforesaid employing extrusion pressing type radiator is the LED street lamp of lamp main body structure, in the described LED bulb, described heat conduction support is provided with electric connector, electric connector comprises the electric connector male, described electric connector male is provided with contact pin, the contact pin solder joint of contact pin rear and the welding of ray machine module; The electric connector male is passed and is provided with stiff end behind the connector male fixing hole on the LED bulb and is fixed; The electric connector male be connected with the electric connector female of jack, the electric connector female links to each other with cable; Described electric connector contact pin is four needle constructions, and wherein: two pins are the power supply access; Two pins are the control access; Described stiff end is welded ring; Perhaps described stiff end is hold-down nut, and the waterproof apron caulking groove also is set on the electric connector male, in the waterproof apron caulking groove waterproof apron is set; On the electric connector male anti-slip tank is set, perforation place of described heat conduction support arranges respective bump.
Aforesaid employing extrusion pressing type radiator is the LED street lamp of lamp main body structure, in the described LED bulb, on the installation interface of described radiator base plate with the heat conduction support of LED bulb on electric connector male correspondence position be provided with the electric connector female, 3 hole flanges are set on the electric connector female; On the electric connector female caulking groove is set, waterproof apron is set in the caulking groove; Between electric connector female and radiator base plate, be provided with the secured adjusted rubber cushion; Or in the electric connector male external screw thread is set and fixes with the screw-internal thread fit that is provided with hold-down nut on the electric connector female of waterproof apron; Or the cable fixing head lead-in wire is adopted in the electrical connection of LED bulb.
Aforesaid employing extrusion pressing type radiator is in the LED street lamp of lamp main body structure, the constructive method of the LED bulb of described tool waterproof and dustproof function is: by the flanged (FLGD) heat conduction support bonding ray machine module at a metal, be centered around the edge of ray machine module with the nonmetallic support lining of annular, and support lining is fixed on the heat conduction support, carry out the installation of bulb parts as the bulb structure center to consist of the LED bulb take heat conduction support and support lining, thereby make simple in structure smooth between ray machine module and heat conduction support, be beneficial to the heat radiation of LED; Described ray machine module forms by ray machine template, led chip group and relevant circuit and by die bond and encapsulation, or wherein also is integrated with power supply driving chip, and the LED bulb is installed on the installation interface by flange.
Aforesaid LED street lamp, in the described LED bulb constructive method, described flanged (FLGD) heat conduction stent diameter is the bulb outer diameter D, the bulb outer diameter D becomes W=1.1812e with the LED bulb power upper limit W of formation 0.0361D Relation, at W=1.1812e 0.0361D Relation curve on D get the LED bulb that discrete numerical value makes up a plurality of fixedly bulb outer diameter D sizes, to improve interchangeability and the versatility of LED bulb; In described bulb outer diameter D, at W=1.1812e 0.0361D Relation curve on, D is take 20mm as lower limit, take 130mm as the upper limit, per 10 millimeters is 1 section, is divided into 12 sections and consists of limited amount bulb external diameter specifications, further improves interchangeability and the versatility of LED bulb with a small amount of bulb external diameter specification; The installation interface of corresponding radiator arranges the flange fixing hole on described flanged (FLGD) heat conduction support.
Aforesaid LED street lamp, in the described LED bulb constructive method, the projection that described support lining is lining with by support and the riveted holes on the heat conduction support carry out hot pressing and are riveted on the heat conduction support; Described ray machine template is the metal material heat-conducting substrate, obtains circuit by the PCB printed-board technology; Or be the nonmetallic materials heat-conducting substrate, adopt the chimeric circuit of silver slurry printed circuit technique on it; Ray machine module outer ring is surrounded by the nonmetallic support lining of annular; Sprayed with fluorescent powder covers transparent silica gel again on the led chip on the described ray machine module; The blue ruddiness proportional arrangement that perhaps the led chip quantity on the ray machine module is needed by plant, the led chip that welding is good only covers the transparent silica gel encapsulation; Perhaps, the led chip on the described ray machine module is only encapsulated by transparent silica gel, then the upper outside convex inner cover that inboard coating fluorescent material is set of the ray machine module after encapsulation; The perhaps not sealing of led chip on the described ray machine module, the spill inner cover of transparent insulation conductive fluid is equipped with in the upper outside setting of ray machine module, is provided with fluorescent material in the transparent insulation conductive fluid, the elasticity inner cover that described spill inner cover is slim concave inward structure; Described luminous intensity distribution optical lens directly is bonded in support and is lining with, also be provided with the lens snap ring outside the support lining and block the luminous intensity distribution optical lens, or directly be bonded with outer bulb envelope, thereby the ray machine module is enclosed in the waterproof closed area of support lining, heat conduction support and outer bulb envelope or luminous intensity distribution optical lens; For preventing the lens accidental, be provided with lens snap ring hold-down screw and the lens snap ring is fixed on support is lining with.
Aforesaid LED street lamp, in the described LED bulb constructive method, described heat conduction support and support are lining with offers perforation, to insert perforation with the electric connector male of contact pin, and be fixed take the part of inserting bulb inside as stiff end, ray machine module welding in the tail end of contact pin and the LED bulb is so that form a simple electric interfaces on the LED bulb outer surface; By to the eccentric position in described electric connector male hole on the heat conduction support and the restriction of electric connector male stiff end size, make the ray machine template in the LED bulb can satisfy needs and the contraposition needs of arranging led chip and driving power chip; Described electric connector with contact pin is four needle constructions, and wherein, two pins are the power supply access; Two pins are the control access; Described stiff end is nut fixed form or welded ring fixed form; When stiff end is the nut fixed form, between electric connector male and heat conduction support, increases waterproof apron and carry out waterproof; For preventing rotation, on the electric connector male anti-slip tank is set, perforation place of described heat conduction support arranges respective bump.
Compared with prior art, light fixture of the present utility model is one one-tenth extrusion pressing type radiator with radiator and bulb mounting bracket and two, LED bulb and other all auxiliary members are all installed concentratedly on the extrusion pressing type radiator, and are simple in structure, cost is low, installation, use, easy to maintenance.During the utility model work, all fins of radiator are perpendicular to ground, and the vertical dust that descends can not be accumulated on the fin; Radiator heat-dissipation area of the present utility model is large, adopt simultaneously a plurality of LED bulbs to be dispersed on the extrusion pressing type radiator, the equal tool thermal source in each position of extrusion pressing type radiator is nearer, the heat radiating metal utilization ratio is very high, almost each gram metal all becomes the part of extrusion pressing type radiator, the radiator that whole metal consumption is compared traditional LED street lamp is about 50% consumption only, and metal material consumption significantly reduces.Two radiators in the utility model light fixture can form different expanded angles, and this is so that the utlity model has practicality, aesthetic feeling and Extraordinary characteristics.
LED street lamp described in the utility model is the light fixture take the extrusion pressing type radiator as core component and two parts of LED bulb only, and the LED street lamp overall structure of setting up like this is simple; In the LED street lamp of the present utility model, extrusion pressing type radiator and LED bulb need not to produce simultaneously, and extrusion pressing type radiator and LED bulb also need not to install simultaneously when installing; Light fixture and LED bulb have been realized on producing and the independence on using, can reduce significantly production link, improve production lot, be convenient to standardization large-scale production, be conducive to the industrialization of LED energy-saving illumination product, and have very high versatility and interchangeability.
The utility model moves to support by the mounting structure with the bulb parts and is lining with, make led chip simpler to the structure between thermal component, the chip heating can conduct to rapidly on the heat conduction support and disperse, and is conducive to reduce the led chip junction temperature, improves the service life of led light source.The support lining is nonmetallic materials, utilize hot pressing and metallic heat conduction support to rivet mutually, Stability Analysis of Structures not only, and can realize the seamless combination of heat conduction support and support lining making the ray machine module water proofing property after outer cover or lens are installed that is clamped between heat conduction support, the support lining better.
Extrusion pressing type radiator in the utility model does not need to bear more waterproof, insect protected function as conventional road lamp, compare conventional road lamp, and LED bulb self just has enough waterproof, insect protected effect in the utility model.This is so that LED street lamp described in the utility model has more condition to consider the practicality of light fixture integral body, aesthetic feeling and personalization in design.
The utility model is simple in structure, cost is low, it is cheap convenient fast to install, use, safeguard; be difficult for the fault extension; realized the bulb, light fixture of LED street lamp and illumination control product in the independence of producing and using, reduced significantly production link, realized the mass of producing, be conducive to application and the industrial scale of LED energy-saving illumination product.
Description of drawings:
Fig. 1 is the structural representation of the utility model embodiment 2;
Fig. 2 is a kind of perspective view of the utility model extrusion pressing type radiator;
Fig. 3 is the another kind of perspective view of the utility model extrusion pressing type radiator;
Fig. 4 is another perspective view of the utility model extrusion pressing type radiator;
Fig. 5 is the utility model embodiment LED optical mode group structural representation;
Fig. 6 is the utility model embodiment heat conduction supporting structure schematic diagram;
Fig. 7 is the utility model embodiment support lining structure schematic diagram;
Fig. 8 is the LED optical mode group structural representation of the protruding inner cover of the utility model embodiment band;
Fig. 9 is the LED optical mode group structural representation of the recessed inner cover of the utility model embodiment band;
Figure 10 is the utility model embodiment spill inner cover profile;
Figure 11 is the electric connector assembling schematic diagram of the flange fixed form of the utility model embodiment;
Figure 12 is the utility model clinkering ring stiff end electric connector male head structure schematic diagram;
Figure 13 is the utility model nut stiff end electric connector male head structure schematic diagram one;
Figure 14 is the utility model nut stiff end electric connector male head structure schematic diagram two;
Figure 15 is the externally threaded electric connector male head structure of the utility model band schematic diagram;
Figure 16 is the electric connector assembling schematic diagram of the hold-down nut connected mode of the utility model embodiment;
Figure 17 is the curved electric connector female structure schematic diagram that is fixedly connected with of the utility model;
Figure 18 is the electric connector female structure schematic diagram that the straight type of the utility model is fixedly connected with;
Figure 19 is the electric connector female structure schematic diagram that the straight type on-fixed of the utility model connects;
Figure 20 is the schematic appearance of the utility model LED bulb luminous intensity distribution optical lens scheme;
Figure 21 is the protruding outer cover scheme of the utility model LED bulb schematic appearance;
Figure 22 is the utility model LED bulb flange heat conduction support perforate schematic diagram;
Figure 23 is the utility model LED bulb schematic appearance;
Figure 24 is the utility model extrusion pressing type radiator installation interface perforate schematic diagram;
Figure 25 is the outside drawing of looking up of the utility model embodiment 2;
Figure 26 is the outside drawing of overlooking of the utility model embodiment 2;
Figure 27 is the structural representations of the utility model embodiment 2 radiator levels when arranging;
Figure 28 is that the utility model embodiment 2 radiator levels are looked up outside drawing when arranging;
Figure 29 is that the utility model embodiment 2 radiator levels are overlooked outside drawing when arranging;
Figure 30 is the structural representation of the downward angle of the utility model embodiment 2 radiators when arranging;
Figure 31 is the elevational schematic view of the downward angle of the utility model embodiment 2 radiators when arranging;
Figure 32 is the schematic top plan view of the downward angle of the utility model embodiment 2 radiators when arranging.
Reference numeral:
3-heat conduction support, 4-ray machine module, 5-support lining, 6-convex inner cover, 7-luminous intensity distribution optical lens, 8-lens snap ring, the 9-outer bulb envelope, 10-electric connector female, 11-electric connector male, 14-lens snap ring hold-down screw, 15-stiff end, 16-waterproof apron, the 17-contact pin, 18-waterproof apron caulking groove, 19-contact pin solder joint, the solder joint of 21-ray machine module, 22-interface male fixing hole, 24-secured adjusted rubber cushion, 25-connector female hold-down screw, 26-anti-slip tank, 28-hold-down nut, 61-spill inner cover, 62-encircles cover, 101-lamp stand end socket, the 102-LED bulb, 103-extrusion pressing type radiator, 105-bulb hold-down screw, 106-Wiring harness connector, 107-Wiring harness connector support and hold-down screw, the 108-lamp stand, 109-lamp stand hold-down screw, 112-wire support, 301-bulb mounting flange fixing hole, 302-support lining riveted holes, the riveted joint of 501-support lining projection, 502-power supply or control end welding hole.
Below in conjunction with the drawings and specific embodiments the utility model is further described, but not as the foundation to the utility model restriction.
The specific embodiment
Embodiment 1.
A kind of extrusion pressing type radiator that adopts is the LED street lamp of lamp main body structure, comprises that extrusion pressing type radiator 103 is fixed on the lamp stand 108 by extruding metal type radiator 103 and the Wiring harness connector 106 of extrusion process moulding; Extrusion pressing type radiator 103 comprises the lamp stand fixed cover, and lamp stand fixed cover both sides are equipped with radiator, and radiator is provided with the installation interface for mounted LED lamp bubble 102; Mounted LED lamp bubble 102 on the installation interface; Wiring harness connector 106 is arranged on the lamp stand fixed cover, and Wiring harness connector 106 is used for a plurality of LED bulb 102 access power supply and control circuits.Radiator comprises substrate, and substrate one side is provided with fin; The substrate opposite side is provided with the installation interface for mounted LED lamp bubble 102; The substrate opposite side is provided with wire support 112, and wire support 112 is used for LED bulb 102 is drawn wire access Wiring harness connector 106.Installation interface comprises the face and the hole that is connected that contacts with LED bulb 102 on the radiator that be positioned at.In the extrusion pressing type radiator 103, the radiator of both sides is the angle setting; Described lamp stand fixed cover one end is provided with lamp stand end socket 101, and the lamp stand fixed cover other end is fixed on the lamp stand 108 by lamp stand hold-down screw 109.6 flange fixing holes on the installation interface of radiator are distributed on the diameter D1, and diameter D1 is that LED bulb 102 outer diameter D subtract the boundary values of staying that hold-down screw nut diameter deducts 0.8 ~ 4mm again.
Bulb 102 is LED bulbs of tool waterproof and dustproof function.
The constructive method of the LED bulb of tool waterproof and dustproof function: by the flanged (FLGD) heat conduction support bonding ray machine module at a metal, be centered around the edge of ray machine module with the nonmetallic support lining of annular, and support lining is fixed on the heat conduction support, carry out the installation of bulb parts as the bulb structure center to consist of the LED bulb take heat conduction support and support lining, thereby make simple in structure smooth between ray machine module and heat conduction support, be beneficial to the heat radiation of LED; Described ray machine module forms by ray machine template, led chip group and relevant circuit and by die bond and encapsulation, or wherein also is integrated with power supply driving chip, and the LED bulb is installed on the installation interface by flange.Described flanged (FLGD) heat conduction stent diameter is the bulb outer diameter D, and the bulb outer diameter D becomes W=1.1812e with the LED bulb power upper limit W of formation 0.0361D Relation, at W=1.1812e 0.0361D Relation curve on D get the LED bulb that discrete numerical value makes up a plurality of fixedly bulb outer diameter D sizes, to improve interchangeability and the versatility of LED bulb; In described bulb outer diameter D, at W=1.1812e 0.0361D Relation curve on, D is take 20mm as lower limit, take 130mm as the upper limit, per 10 millimeters is 1 section, is divided into 12 sections and consists of limited amount bulb external diameter specifications, further improves interchangeability and the versatility of LED bulb with a small amount of bulb external diameter specification; The installation interface of corresponding radiator arranges the flange fixing hole on described flanged (FLGD) heat conduction support.The projection that described support lining is lining with by support and the riveted holes on the heat conduction support carry out hot pressing and are riveted on the heat conduction support; Described ray machine template is the metal material heat-conducting substrate, obtains circuit by the PCB printed-board technology; Or be the nonmetallic materials heat-conducting substrate, adopt the chimeric circuit of silver slurry printed circuit technique on it; Ray machine module outer ring is surrounded by the nonmetallic support lining of annular; Sprayed with fluorescent powder covers transparent silica gel again on the led chip on the described ray machine module; The blue ruddiness proportional arrangement that perhaps the led chip quantity on the ray machine module is needed by plant, the led chip that welding is good only covers the transparent silica gel encapsulation; Perhaps, the led chip on the described ray machine module is only encapsulated by transparent silica gel, then the upper outside convex inner cover that inboard coating fluorescent material is set of the ray machine module after encapsulation; The perhaps not sealing of led chip on the described ray machine module, the spill inner cover of transparent insulation conductive fluid is equipped with in the upper outside setting of ray machine module, is provided with fluorescent material in the transparent insulation conductive fluid, the elasticity inner cover that described spill inner cover is slim concave inward structure; Described luminous intensity distribution optical lens directly is bonded in support and is lining with, also be provided with the lens snap ring outside the support lining and block the luminous intensity distribution optical lens, or directly be bonded with outer bulb envelope, thereby the ray machine module is enclosed in the waterproof closed area of support lining, heat conduction support and outer bulb envelope or luminous intensity distribution optical lens; For preventing the lens accidental, be provided with lens snap ring hold-down screw and the lens snap ring is fixed on support is lining with.Described heat conduction support and support are lining with offers perforation, to insert perforation with the electric connector male of contact pin, and be fixed take the part of inserting bulb inside as stiff end, ray machine module welding in the tail end of contact pin and the LED bulb is so that form a simple electric interfaces on the LED bulb outer surface; By to the eccentric position in described electric connector male hole on the heat conduction support and the restriction of electric connector male stiff end size, make the ray machine template in the LED bulb can satisfy needs and the contraposition needs of arranging led chip and driving power chip; Described electric connector with contact pin is four needle constructions, and wherein, two pins are the power supply access; Two pins are the control access; Described stiff end is nut fixed form or welded ring fixed form; When stiff end is the nut fixed form, between electric connector male and heat conduction support, increases waterproof apron and carry out waterproof; For preventing rotation, on the electric connector male anti-slip tank is set, perforation place of described heat conduction support arranges respective bump.
Realize the LED bulb of said method, comprise flanged (FLGD) heat conduction support 3, heat conduction support 3 is provided with support lining 5, is provided with ray machine module 4 between heat conduction support 3 and the support lining 5, and support lining 5 is centered around around the ray machine module 4; Heat conduction support 3 is provided with support lining riveted holes 302, and support lining riveted holes 302 and support on the support lining 5 serve as a contrast projection 501 and match fixingly, also are provided with solder joint 21, interface male fixing hole 22 and the bulb mounting flange fixing hole 301 of ray machine module on the heat conduction support 3.Also be provided with power supply or control end solder joint hole 502 on the support lining 5, hot support 3, support lining 5 and ray machine module 4 form LED with the LED ray machine module of heat conduction support, such as Fig. 5, Fig. 6 and shown in Figure 7.The ray machine module forms by ray machine template, led chip group and relevant circuit and by die bond and encapsulation, or wherein also is integrated with power supply driving chip.Described ray machine template is the metal material heat-conducting substrate, obtains circuit by the PCB printed-board technology; Or be the nonmetallic materials heat-conducting substrate, adopt the chimeric circuit of silver slurry printed circuit technique on it.Led chip is provided with the transparent silica gel of encapsulation usefulness outward on the described ray machine module 4, and described ray machine module 4 peripheral hardware convex inner covers 6 with transparent silica gel, and convex inner cover 6 internal layers are provided with fluorescent coating, as shown in Figure 8; Perhaps described ray machine module 4 packaging silicon rubber not, the spill inner cover 61 of transparent insulation conductive fluid is equipped with in described ray machine module 4 outer settings, led chip is immersed in the transparent insulation conductive fluid, be provided with fluorescent material in the transparent insulation conductive fluid, described spill inner cover 61 is the elasticity inner cover of cross section slim concave inward structure as shown in figure 10, as shown in Figure 9.Described on heat conduction support 3, on the zone outside the support lining 5, be provided with lens snap ring 8 and block luminous intensity distribution optical lens 7, or directly be bonded with outer bulb envelope 9, as shown in figure 23.
Described heat conduction support 3 is provided with electric connector, as shown in figure 11, comprises electric connector male 11, described electric connector male 11 is provided with contact pin 17, the contact pin solder joint 19 of contact pin 17 rears and 4 welding of ray machine module, wherein: 2 pins are welded on power end, and 2 pins are welded on control end; Described electric connector male 11 is passed and is provided with stiff end 15 behind the connector male fixing hole 22 on the LED bulb and is fixed; Electric connector male 11 is connected with electric connector female 10 with jack, and electric connector female 10 links to each other with cable.Described stiff end 15 be welded ring as shown in figure 12; Perhaps described stiff end 15 is hold-down nut, and waterproof apron caulking groove 18 also is set on the electric connector male 11, and the waterproof apron caulking groove 18 interior waterproof aprons 16 that arrange are such as Figure 13 and shown in Figure 14; For preventing rotation, anti-slip tank 26 is set on the electric connector male 11, described heat conduction support 3 perforation place arrange respective bump, such as Figure 12, Figure 13, Figure 14 and shown in Figure 15.
Electric connector female 10(bending electric connector female as shown in figure 17 and straight shape electric connector female shown in Figure 180) be provided with three hole flanges, and fix by three hole flanges and connector female hold-down screw 25 and the substrate of radiator, and also be provided with secured adjusted rubber cushion 24 between flange and the substrate, guarantee that the anti-water surface is tight, as shown in figure 11.Described electric connector male 11 is provided with external screw thread, screw-internal thread fit by hold-down nut 28 on external screw thread and the electric connector female 10 is fixed on the electric connector male 11, contact pin solder joint 19 ends arrange ring cover 62 outward as decorating covering, as shown in figure 16 on the bulb internal electric connector male 11.Described electric connector female 10 is provided with caulking groove, is provided with waterproof apron 16 in the caulking groove.Described electric connector female 10 also can be the straight shape electric connector of free-standing female as shown in figure 19, can form on-fixed with the electric connector male and be connected, and only needs docking to insert and gets final product, and do not need to be applicable to the indoor environment of waterproof to use.
Embodiment 2.A kind of extrusion pressing type radiator that adopts is the LED street lamp of lamp main body structure, such as Fig. 1, Fig. 2, Figure 25 and shown in Figure 26, comprises that extrusion pressing type radiator 103 is fixed on the lamp stand 108 by extruding metal type radiator 103 and the Wiring harness connector 106 of extrusion process moulding; Extrusion pressing type radiator 103 comprises the lamp stand fixed cover, and lamp stand fixed cover both sides are equipped with radiator, and radiator is provided with the installation interface for mounted LED lamp bubble 102; Mounted LED lamp bubble 102 on the installation interface; Wiring harness connector 106 is arranged on the lamp stand fixed cover, and Wiring harness connector 106 is used for a plurality of LED bulb 102 access power supply and control circuits.Radiator comprises substrate, and substrate one side is provided with fin; The substrate opposite side is provided with the installation interface for mounted LED lamp bubble 102; The substrate opposite side is provided with wire support 112, and wire support 112 is used for LED bulb 102 is drawn wire access Wiring harness connector 106.Installation interface comprises the face and the hole that is connected that contacts with LED bulb 102 on the radiator that be positioned at.In the extrusion pressing type radiator 103, the radiator of both sides upwards is the angle setting; Described lamp stand fixed cover one end is provided with lamp stand end socket 101, and the lamp stand fixed cover other end is fixed on the lamp stand 108 by lamp stand hold-down screw 109.6 flange fixing holes on the installation interface of radiator are distributed on the diameter D1, and diameter D1 is that LED bulb 102 outer diameter D subtract the boundary values of staying that hold-down screw nut diameter deducts 0.8 ~ 4mm again.LED bulb 102 is installed on the installation interface by bulb hold-down screw 105, and Wiring harness connector 106 is installed on the lamp stand fixed cover by Wiring harness connector support and hold-down screw 107.
Bulb 102 is LED bulbs of tool waterproof and dustproof function.
The constructive method of the LED bulb of tool waterproof and dustproof function: by the flanged (FLGD) heat conduction support bonding ray machine module at a metal, be centered around the edge of ray machine module with the nonmetallic support lining of annular, and support lining is fixed on the heat conduction support, carry out the installation of bulb parts as the bulb structure center to consist of the LED bulb take heat conduction support and support lining, thereby make simple in structure smooth between ray machine module and heat conduction support, be beneficial to the heat radiation of LED; Described ray machine module forms by ray machine template, led chip group and relevant circuit and by die bond and encapsulation, or wherein also is integrated with power supply driving chip, and the LED bulb is installed on the installation interface by flange.Described flanged (FLGD) heat conduction stent diameter is the bulb outer diameter D, and the bulb outer diameter D becomes W=1.1812e with the LED bulb power upper limit W of formation 0.0361D Relation, at W=1.1812e 0.0361D Relation curve on D get the LED bulb that discrete numerical value makes up a plurality of fixedly bulb outer diameter D sizes, to improve interchangeability and the versatility of LED bulb; In described bulb outer diameter D, at W=1.1812e 0.0361D Relation curve on, D is take 20mm as lower limit, take 130mm as the upper limit, per 10 millimeters is 1 section, is divided into 12 sections and consists of limited amount bulb external diameter specifications, further improves interchangeability and the versatility of LED bulb with a small amount of bulb external diameter specification; The installation interface of corresponding radiator arranges the flange fixing hole on described flanged (FLGD) heat conduction support.The projection that described support lining is lining with by support and the riveted holes on the heat conduction support carry out hot pressing and are riveted on the heat conduction support; Described ray machine template is the metal material heat-conducting substrate, obtains circuit by the PCB printed-board technology; Or be the nonmetallic materials heat-conducting substrate, adopt the chimeric circuit of silver slurry printed circuit technique on it; Ray machine module outer ring is surrounded by the nonmetallic support lining of annular; Sprayed with fluorescent powder covers transparent silica gel again on the led chip on the described ray machine module; The blue ruddiness proportional arrangement that perhaps the led chip quantity on the ray machine module is needed by plant, the led chip that welding is good only covers the transparent silica gel encapsulation; Perhaps, the led chip on the described ray machine module is only encapsulated by transparent silica gel, then the upper outside convex inner cover that inboard coating fluorescent material is set of the ray machine module after encapsulation; The perhaps not sealing of led chip on the described ray machine module, the spill inner cover of transparent insulation conductive fluid is equipped with in the upper outside setting of ray machine module, is provided with fluorescent material in the transparent insulation conductive fluid, the elasticity inner cover that described spill inner cover is slim concave inward structure; Described luminous intensity distribution optical lens directly is bonded in support and is lining with, also be provided with the lens snap ring outside the support lining and block the luminous intensity distribution optical lens, or directly be bonded with outer bulb envelope, thereby the ray machine module is enclosed in the waterproof closed area of support lining, heat conduction support and outer bulb envelope or luminous intensity distribution optical lens; For preventing the lens accidental, be provided with lens snap ring hold-down screw and the lens snap ring is fixed on support is lining with.Described heat conduction support and support are lining with offers perforation, to insert perforation with the electric connector male of contact pin, and be fixed take the part of inserting bulb inside as stiff end, ray machine module welding in the tail end of contact pin and the LED bulb is so that form a simple electric interfaces on the LED bulb outer surface; By to the eccentric position in described electric connector male hole on the heat conduction support and the restriction of electric connector male stiff end size, make the ray machine template in the LED bulb can satisfy needs and the contraposition needs of arranging led chip and driving power chip; Described electric connector with contact pin is four needle constructions, and wherein, two pins are the power supply access; Two pins are the control access; Described stiff end is nut fixed form or welded ring fixed form; When stiff end is the nut fixed form, between electric connector male and heat conduction support, increases waterproof apron and carry out waterproof; For preventing rotation, on the electric connector male anti-slip tank is set, perforation place of described heat conduction support arranges respective bump.
Realize the LED bulb of said method, comprise flanged (FLGD) heat conduction support 3, heat conduction support 3 is provided with support lining 5, is provided with ray machine module 4 between heat conduction support 3 and the support lining 5, and support lining 5 is centered around around the ray machine module 4; Heat conduction support 3 is provided with support lining riveted holes 302, and support lining riveted holes 302 and support on the support lining 5 serve as a contrast projection 501 and match fixingly, also are provided with solder joint 21, interface male fixing hole 22 and the bulb mounting flange fixing hole 301 of ray machine module on the heat conduction support 3.Also be provided with power supply or control end solder joint hole 502 on the support lining 5, hot support 3, support lining 5 and ray machine module 4 form LED with the LED ray machine module of heat conduction support, such as Fig. 5, Fig. 6 and shown in Figure 7.The ray machine module forms by ray machine template, led chip group and relevant circuit and by die bond and encapsulation, or wherein also is integrated with power supply driving chip.Described ray machine template is the metal material heat-conducting substrate, obtains circuit by the PCB printed-board technology; Or be the nonmetallic materials heat-conducting substrate, adopt the chimeric circuit of silver slurry printed circuit technique on it.Led chip is provided with the transparent silica gel of encapsulation usefulness outward on the described ray machine module 4, and described ray machine module 4 peripheral hardware convex inner covers 6 with transparent silica gel, and convex inner cover 6 internal layers are provided with fluorescent coating, as shown in Figure 8; Perhaps described ray machine module 4 packaging silicon rubber not, the spill inner cover 61 of transparent insulation conductive fluid is equipped with in described ray machine module 4 outer settings, led chip is immersed in the transparent insulation conductive fluid, be provided with fluorescent material in the transparent insulation conductive fluid, described spill inner cover 61 is the elasticity inner cover of cross section slim concave inward structure as shown in figure 10, as shown in Figure 9.Described on heat conduction support 3, on the zone outside the support lining 5, be provided with lens snap ring 8 and block luminous intensity distribution optical lens 7, or directly be bonded with outer bulb envelope 9, as shown in figure 23.
Described heat conduction support 3 is provided with electric connector, as shown in figure 11, comprises electric connector male 11, described electric connector male 11 is provided with contact pin 17, the contact pin solder joint 19 of contact pin 17 rears and 4 welding of ray machine module, wherein: 2 pins are welded on power end, and 2 pins are welded on control end; Described electric connector male 11 is passed and is provided with stiff end 15 behind the connector male fixing hole 22 on the LED bulb and is fixed; Electric connector male 11 is connected with electric connector female 10 with jack, and electric connector female 10 links to each other with cable.Described stiff end 15 be welded ring as shown in figure 12; Perhaps described stiff end 15 is hold-down nut, and waterproof apron caulking groove 18 also is set on the electric connector male 11, and the waterproof apron caulking groove 18 interior waterproof aprons 16 that arrange are such as Figure 13 and shown in Figure 14; For preventing rotation, anti-slip tank 26 is set on the electric connector male 11, described heat conduction support 3 perforation place arrange respective bump, such as Figure 12, Figure 13, Figure 14 and shown in Figure 15.
Electric connector female 10(bending electric connector female as shown in figure 17 and straight shape electric connector female shown in Figure 180) be provided with three hole flanges, and fix by three hole flanges and connector female hold-down screw 25 and the substrate of radiator, and also be provided with secured adjusted rubber cushion 24 between flange and the substrate, guarantee that the anti-water surface is tight, as shown in figure 11.Described electric connector male 11 is provided with external screw thread, screw-internal thread fit by hold-down nut 28 on external screw thread and the electric connector female 10 is fixed on the electric connector male 11, contact pin solder joint 19 ends arrange ring cover 62 outward as decorating covering, as shown in figure 16 on the bulb internal electric connector male 11.Described electric connector female 10 is provided with caulking groove, is provided with waterproof apron 16 in the caulking groove.Described electric connector female 10 also can be the straight shape electric connector of free-standing female as shown in figure 19, can form on-fixed with the electric connector male and be connected, and only needs docking to insert and gets final product, and do not need to be applicable to the indoor environment of waterproof to use.
In the utility model, such as Fig. 4, Figure 27, Figure 28 and shown in Figure 29, the radiator of extrusion pressing type radiator 103 can also be horizontally disposed with.In the utility model, such as Fig. 3, Figure 30, Figure 31 and shown in Figure 32, the angle setting downwards of the radiator of extrusion pressing type radiator 103.This is so that the utility model has more practicality.
During the street lamp accident, only need directly to unload bulb 102 from extrusion pressing type radiator 103, such as Figure 26, Figure 29 and shown in Figure 32.
The bulb outer diameter D becomes the relation of W=1.1812e0.0361D with the LED bulb power W upper limit of formation, D gets the LED bulb that discrete numerical value makes up a plurality of fixedly bulb outer diameter D sizes on the relation curve of W=1.1812e0.0361D, to improve interchangeability and the versatility of LED bulb.On the relation curve of W=1.1812e0.0361D, D is take 20mm as lower limit, and take 130mm as the upper limit, per 10 millimeters is 1 section, be divided into 12 sections and consist of limited amount bulb external diameter specification, ensure interchangeability and the versatility of implementing the LED bulb with a small amount of bulb external diameter specification.Flange fixing hole distribution circle D1 is subjected to the impact of the screw size of using, and diameter D1 is that the bulb outer diameter D subtracts the boundary values of staying that hold-down screw nut diameter deducts 0.8 ~ 4mm again; Bulb wire hole distance L (being the eccentric position of electric connector male on the heat conduction support) according to the form below value.Bulb outer diameter D among Figure 21, Figure 22 and Figure 24, flange screw pore size distribution circular diameter D1, radiator outer diameter D 3 manufacturing in accordance with regulations, relative dimensions is by providing such as Figure 20 and following table.

Claims (10)

  1. One kind to adopt the extrusion pressing type radiator be the LED street lamp of lamp main body structure, it is characterized in that: comprise extrusion pressing type radiator (103) and Wiring harness connector (106), extrusion pressing type radiator (103) is fixed on the lamp stand (108); Extrusion pressing type radiator (103) comprises the lamp stand fixed cover, and lamp stand fixed cover both sides are equipped with radiator, installation interface on the radiator, mounted LED lamp bubble (102) on the installation interface; Wiring harness connector (106) is arranged on the lamp stand fixed cover.
  2. 2. the employing extrusion pressing type radiator according to claim 1 LED street lamp that is the lamp main body structure, it is characterized in that: described radiator comprises substrate, substrate one side is provided with fin; The substrate opposite side is provided with installation interface; The substrate opposite side is provided with wire support (112).
  3. 3. the employing extrusion pressing type radiator according to claim 2 LED street lamp that is the lamp main body structure is characterized in that: described installation interface comprises the face and the hole that is connected that are positioned on the radiator with LED bulb (102) contact.
  4. 4. the employing extrusion pressing type radiator according to claim 1 LED street lamp that is the lamp main body structure, it is characterized in that: in the described extrusion pressing type radiator (103), the radiator of both sides is the angle setting; Described lamp stand fixed cover one end is provided with lamp stand end socket (101), and the lamp stand fixed cover other end is fixed on the lamp stand (108) by lamp stand hold-down screw (109).
  5. 5. the employing extrusion pressing type radiator according to claim 1 LED street lamp that is the lamp main body structure, it is characterized in that: 6 flange fixing holes on the installation interface of described radiator are distributed on the diameter D1, and diameter D1 is that LED bulb (102) outer diameter D subtracts the boundary values of staying that hold-down screw nut diameter deducts 0.8 ~ 4mm again.
  6. According to claim 1 to the described employing extrusion pressing type of 5 arbitrary claims radiator be the LED street lamp of lamp main body structure, it is characterized in that, described LED bulb (102) is the LED bulb of tool waterproof and dustproof function, comprise flanged (FLGD) heat conduction support (3), heat conduction support (3) is provided with support lining (5), be provided with ray machine module (4) between heat conduction support (3) and the support lining (5), support lining (5) is centered around ray machine module (4) on every side; Described heat conduction support (3) is provided with support lining riveted holes (302), and support lining riveted holes (302) cooperates the hot pressing riveted joint fixing with the support lining projection (501) that support serves as a contrast on (5); Described ray machine module is comprised of ray machine template, led chip group and relevant circuit, or wherein also is integrated with power supply driving chip; Described ray machine template is the metal material heat-conducting substrate, or is the nonmetallic materials heat-conducting substrate.
  7. 7. the employing extrusion pressing type radiator according to claim 6 LED street lamp that is the lamp main body structure, it is characterized in that: the upper led chip of described ray machine module (4) only is provided with the transparent silica gel of encapsulation usefulness outward, and described ray machine module (4) peripheral hardware convex inner cover (6) with transparent silica gel, convex inner cover (6) internal layer is provided with fluorescent coating; Perhaps described ray machine module (4) is gone up not packaging silicon rubber of led chip, the outer spill inner cover (61) that the transparent insulation conductive fluid is housed that arranges of described ray machine module (4), the upper led chip of ray machine module (4) is immersed in the transparent insulation conductive fluid elasticity inner cover that described spill inner cover is slim concave inward structure.
  8. 8. the employing extrusion pressing type radiator according to claim 6 LED street lamp that is the lamp main body structure, it is characterized in that: described LED bulb (102) also comprises luminous intensity distribution optical lens (7), luminous intensity distribution optical lens (7) directly is bonded on the support lining (5), also be provided with lens snap ring (8) on support lining (5) external diameter and block luminous intensity distribution optical lens (7), or directly be bonded with outer bulb envelope (9); Lens snap ring (8) scioptics snap ring hold-down screw (14) is fixed on the support lining (5).
  9. 9. the employing extrusion pressing type radiator according to claim 6 LED street lamp that is the lamp main body structure, it is characterized in that: described heat conduction support (3) is provided with electric connector, electric connector comprises electric connector male (11), described electric connector male (11) is provided with contact pin (17), the contact pin solder joint (19) of contact pin (17) rear and ray machine module (4) welding; Electric connector male (11) is passed and is provided with stiff end (15) behind the connector male fixing hole (22) on the LED bulb and is fixed; Electric connector male (11) be connected with the electric connector female (10) of jack, electric connector female (10) links to each other with cable; Described electric connector contact pin is four needle constructions, and wherein: two pins are the power supply access; Two pins are the control access; Described stiff end (15) is welded ring; Perhaps described stiff end (15) is hold-down nut, and waterproof apron caulking groove (18) also is set on the electric connector male (11), and waterproof apron (16) is set in the waterproof apron caulking groove (18); Anti-slip tank (26) is set on the electric connector male (11), and described heat conduction support (3) perforation place arranges respective bump.
  10. 10. the employing extrusion pressing type radiator according to claim 9 LED street lamp that is the lamp main body structure, it is characterized in that: on the installation interface of described radiator base plate with the heat conduction support (3) of LED bulb (102) on electric connector male (11) correspondence position be provided with electric connector female (10), 3 hole flanges are set on the electric connector female (10); The electric connector female arranges caulking groove on (10), and waterproof apron (16) is set in the caulking groove; Between electric connector female (10) and radiator base plate, be provided with secured adjusted rubber cushion (24); Or in electric connector male (11) external screw thread is set and fixes with the screw-internal thread fit of the upper hold-down nut of the electric connector female (10) that is provided with waterproof apron (16); Or the cable fixing head lead-in wire is adopted in LED bulb (102) electrical connection.
CN2012203554104U 2012-07-23 2012-07-23 LED (Light Emitting Diode) street lamp by taking extrusion type heat radiators as lamp main body structure Expired - Fee Related CN202647483U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104180295A (en) * 2013-05-21 2014-12-03 海洋王(东莞)照明科技有限公司 Trimming structure and LED (light emitting diode) lamp adopting trimming structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104180295A (en) * 2013-05-21 2014-12-03 海洋王(东莞)照明科技有限公司 Trimming structure and LED (light emitting diode) lamp adopting trimming structure

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