CN202638150U - Gas-solid separation device of garbage pneumatic transmission system - Google Patents

Gas-solid separation device of garbage pneumatic transmission system Download PDF

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Publication number
CN202638150U
CN202638150U CN 201220287972 CN201220287972U CN202638150U CN 202638150 U CN202638150 U CN 202638150U CN 201220287972 CN201220287972 CN 201220287972 CN 201220287972 U CN201220287972 U CN 201220287972U CN 202638150 U CN202638150 U CN 202638150U
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separator
garbage
air outlet
cylinder part
gas
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水春雨
薛强
白晓军
林世华
董大为
王利
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China Academy of Railway Sciences Corp Ltd CARS
Energy Saving and Environmental Protection and Occupational Safety and Health Research of CARS
Beijing CARS Energy Saving and Environmental Protection New Technology Co Ltd
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Energy Saving and Environmental Protection and Occupational Safety and Health Research of CARS
Beijing CARS Energy Saving and Environmental Protection New Technology Co Ltd
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Abstract

The utility model relates to a gas-solid separation device of a garbage pneumatic transmission system, which comprises a separator cylinder part, a separator taper cylinder part, an air inlet, an air outlet, a rotary cage and a pneumatic valve, wherein the air inlet is formed in the middle of the separator cylinder part; the air outlet is formed in the top of the separator cylinder part; the separator taper cylinder part is connected to a part under the separator cylinder part; the rotary cage is arranged at the air outlet; and the pneumatic valve is arranged at the bottom of the separator taper cylinder part. On the basis of a common cyclone separator, the rotary cage, in stead of a filter screen, is arranged at the air outlet, and under the action of high-speed airflow in the air outlet, the rotary cage is driven to quickly rotate by the movement of the airflow in the air outlet and the cyclone separator to take the effect of intercepting garbage to be separated from the air flow; and the rotary cage rotates at a high speed due to a large gap, has low possibility of blocking, and does not need to be cleaned basically. As external power is not required, the blocking and cleaning problems are solved.

Description

垃圾气力输送系统的气固分离装置Gas-solid separation device for garbage pneumatic conveying system

技术领域 technical field

本实用新型涉及一种垃圾气力输送系统的气固分离装置,特别涉及垃圾气力输送系统中的高速负压空气与垃圾的分离,属于气固分离装置领域。The utility model relates to a gas-solid separation device of a garbage pneumatic conveying system, in particular to the separation of high-speed negative pressure air and garbage in the garbage pneumatic conveying system, and belongs to the field of gas-solid separation devices.

背景技术 Background technique

垃圾气力输送系统是由瑞典一公司于1961年发明的,最早用于医院垃圾收集,从1967年开始在住宅区装配使用。目前已推广至美国、日本、德国、丹麦、新加坡、中国香港特别行政区等30多个国家与地区,安装运行达数百套。近些年国内应用发展较快,目前已投产运行多套。气固分离装置是垃圾气力输送系统的关键设备之一,对系统成功稳定运行至关重要。一般的旋风分离器为防止垃圾从排风口吸走,在排风管口设置一个简单的过滤网阻拦垃圾并使其与气流分离,存在如下弊端:过滤网易堵塞损坏,不易清理,更换、检修工作量大;过滤网孔径大小不易确定,孔径过大或过小均存在弊端。The garbage pneumatic conveying system was invented by a Swedish company in 1961. It was first used for hospital garbage collection, and it has been assembled and used in residential areas since 1967. At present, it has been promoted to more than 30 countries and regions including the United States, Japan, Germany, Denmark, Singapore, and Hong Kong Special Administrative Region of China, with hundreds of sets installed and running. In recent years, domestic applications have developed rapidly, and several sets have been put into operation. The gas-solid separation device is one of the key equipment of the garbage pneumatic conveying system, which is crucial to the successful and stable operation of the system. In order to prevent the garbage from being sucked away from the exhaust outlet of the general cyclone separator, a simple filter is set at the outlet of the exhaust pipe to block the garbage and separate it from the air flow, which has the following disadvantages: the filter is easy to be blocked and damaged, and it is not easy to clean. Replacement and maintenance The workload is heavy; the pore size of the filter is not easy to determine, and there are disadvantages if the pore size is too large or too small.

中国实用新型专利200520055507.3公开了一种垃圾气力输送系统的气固分离装置,其主要特征为在排风管口设置网孔圆筒,用于阻隔垃圾,为防止垃圾阻塞网孔,设置高压空气管进行网孔自清理。Chinese utility model patent 200520055507.3 discloses a gas-solid separation device for a garbage pneumatic conveying system. Its main feature is that a mesh cylinder is arranged at the outlet of the exhaust pipe to block garbage, and a high-pressure air pipe is installed to prevent garbage from blocking the mesh. Perform mesh self-cleaning.

实用新型内容 Utility model content

本实用新型的目的在于提供一种垃圾气力输送系统的气固分离装置,该装置不需辅助动力,能实现垃圾气力输送系统中的高速负压空气与垃圾的良好分离,而且不易堵塞,基本不用清理。The purpose of this utility model is to provide a gas-solid separation device for a garbage pneumatic conveying system. clean up.

本实用新型的上述目的是通过以下技术方案实现的:The above-mentioned purpose of the utility model is achieved through the following technical solutions:

一种垃圾气力输送系统的气固分离装置,包括分离器圆筒部分、分离器锥筒部分、进风口、出风口、旋转笼,气动阀等,进风口设置于分离器圆筒部分的中部,出风口设置于分离器圆筒部分的顶部,分离器锥筒部分连接在分离器圆筒部分的下方,旋转笼设置在出风口处,气动阀设置于分离器锥筒部分的底部。A gas-solid separation device of a garbage pneumatic conveying system, comprising a separator cylinder part, a separator cone part, an air inlet, an air outlet, a rotating cage, a pneumatic valve, etc., and the air inlet is arranged in the middle of the separator cylinder part, The air outlet is set on the top of the separator cylinder part, the separator cone part is connected under the separator cylinder part, the rotating cage is set at the air outlet, and the pneumatic valve is set at the bottom of the separator cone part.

所述的旋转笼为圆筒状结构,其直径略大于出风口的直径,位于出风口正下方。所述的旋转笼的栅条间隙为20~40mm。优选的,所述的旋转笼的栅条间隙为30mm,直径为600mm、高为600mm。The rotating cage is a cylindrical structure, its diameter is slightly larger than that of the air outlet, and it is located directly below the air outlet. The grid gap of the rotating cage is 20-40mm. Preferably, the grid gap of the rotating cage is 30 mm, the diameter is 600 mm, and the height is 600 mm.

所述的旋转笼由出风口及旋风分离器内部气流运动带动旋转,不用电机驱动。The rotating cage is driven to rotate by the air outlet and the air flow inside the cyclone separator, without being driven by a motor.

在分离器锥筒部分的下方还设有垃圾贮存斗,垃圾贮存斗与分离器锥筒部分之间设有气动阀。A garbage storage bucket is also provided under the cone part of the separator, and a pneumatic valve is arranged between the garbage storage bucket and the cone part of the separator.

所述的垃圾贮存斗底部还设有一个气动阀。两个气动阀用于在垃圾贮存斗中收集和排空垃圾。The bottom of the garbage storage bucket is also provided with a pneumatic valve. Two pneumatic valves are used to collect and empty waste in the waste hopper.

本实用新型的有益效果是,在普通旋风分离器基础上,在出风口设置旋转笼,替代过滤网或网孔圆筒,不用连接电机驱动旋转笼旋转,由出风口及旋风分离器内部气流运动带动旋转,快速旋转的旋转笼起到拦截垃圾使之与气流分离的作用,旋转笼因间隙大而且快速旋转,不易堵塞,基本不用清理。既无须外接动力,又解决了堵塞清理问题。The beneficial effect of the utility model is that on the basis of the ordinary cyclone separator, a rotating cage is arranged at the air outlet to replace the filter screen or the mesh cylinder, and the rotating cage is driven to rotate without connecting the motor, and the air flow inside the air outlet and the cyclone separator Drive the rotation, and the fast-rotating rotating cage plays the role of intercepting garbage and separating it from the air flow. Due to the large gap and fast rotation of the rotating cage, it is not easy to be blocked and basically does not need to be cleaned. No external power is needed, and the problem of blockage cleaning is solved.

下面结合附图和实施例对本实用新型进一步说明,但并不意味着对本实用新型保护范围的限制。The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but it does not mean that the protection scope of the utility model is limited.

附图说明 Description of drawings

图1是本实用新型的垃圾气力输送系统的气固分离装置的结构示意图。Fig. 1 is a structural schematic diagram of the gas-solid separation device of the garbage pneumatic conveying system of the present invention.

图2是旋转笼的结构示意图。Fig. 2 is a schematic diagram of the structure of the rotating cage.

具体实施方式 Detailed ways

如图1所示,为本实用新型垃圾气力输送系统的气固分离装置结构示意图,其中,1分离器圆筒部分、2为分离器锥筒部分、3为进风口、4为出风口、5为旋转笼、6为A气动阀、7为B气动阀。As shown in Figure 1, it is a schematic structural diagram of the gas-solid separation device of the utility model garbage pneumatic conveying system, wherein, 1 is the separator cylinder part, 2 is the separator cone part, 3 is the air inlet, 4 is the air outlet, 5 is a rotating cage, 6 is an A pneumatic valve, and 7 is a B pneumatic valve.

本实用新型的垃圾气力输送系统的气固分离装置,包括分离器圆筒部分1、分离器锥筒部分2、进风口3、出风口4、旋转笼5,A气动阀6,B气动阀7等,进风口3设于分离器圆筒部分1中部,出风口4设于分离器圆筒部分1的顶部,分离器锥筒部分2连接在分离器圆筒部分1的下方,旋转笼5设置在出风口4处,A气动阀6与B气动阀7之间为垃圾贮存斗,垃圾贮存斗设于分离器锥筒部分2的下方,垃圾贮存斗与分离器锥筒部分2之间设有B气动阀7,垃圾贮存斗底部还设有一个A气动阀6。The gas-solid separation device of the garbage pneumatic conveying system of the utility model includes a separator cylinder part 1, a separator cone part 2, an air inlet 3, an air outlet 4, a rotating cage 5, A pneumatic valve 6, and B pneumatic valve 7 etc., the air inlet 3 is arranged in the middle of the separator cylinder part 1, the air outlet 4 is arranged on the top of the separator cylinder part 1, the separator cone part 2 is connected under the separator cylinder part 1, and the rotating cage 5 is arranged At the air outlet 4, between the A pneumatic valve 6 and the B pneumatic valve 7 is a garbage storage bucket, the garbage storage bucket is arranged under the cone part 2 of the separator, and a The B pneumatic valve 7 is also provided with an A pneumatic valve 6 at the bottom of the garbage storage bucket.

旋转笼5为圆筒状结构,其直径略大于出风口直径。旋转笼5的栅条间隙为20~40mm,优选的,旋转笼5栅条间隙为30mm,栅条为直径15mm的直钢管,旋转笼直径600mm,高600mm。旋转笼5位于出风口4正下方,由出风口4及旋风分离器内部气流运动带动旋转,不用电机驱动。The rotating cage 5 is a cylindrical structure, and its diameter is slightly larger than that of the air outlet. The gap between the bars of the rotating cage 5 is 20-40mm, preferably, the gap between the bars of the rotating cage 5 is 30mm, the bars are straight steel pipes with a diameter of 15mm, the diameter of the rotating cage is 600mm, and the height is 600mm. The rotating cage 5 is located directly below the air outlet 4, and is driven to rotate by the air outlet 4 and the internal air flow of the cyclone separator without being driven by a motor.

高速空气和垃圾通过进风口3进入旋风分离区,进风口3设置在分离器圆筒部分1的中部,气流将由直线运动变成圆周运动,含有垃圾的气流在旋转过程中产生离心力,将垃圾甩向器壁。垃圾与器壁接触,便失去惯性力而靠入口速度的动量和向下的重力沿壁面下落,进入分离器锥筒部分2的底部。一部分未被旋风分离的垃圾随气流运动,在进入出风口4之前被快速旋转的旋转笼5拦截并甩向器壁沿壁面下落进入分离器锥筒部分2的底部,实现垃圾与气流分离,此时B气动阀7处于开启状态,A气动阀6处于关闭状态,当分离器锥筒部分2底部的垃圾积累到一定量时,关闭B气动阀7,开启A气动阀6,排空垃圾后,A气动阀6关闭,B气动阀7开启,完成一个循环。The high-speed air and garbage enter the cyclone separation area through the air inlet 3. The air inlet 3 is set in the middle of the separator cylinder part 1. The airflow will change from linear motion to circular motion. The airflow containing garbage will generate centrifugal force during the rotation process, and the garbage will be thrown away. to the wall. When the rubbish contacts the wall, it loses the inertial force and falls along the wall by the momentum of the inlet velocity and the downward gravity, and enters the bottom of the cone part 2 of the separator. Part of the garbage that has not been separated by the cyclone moves with the airflow, and is intercepted by the rapidly rotating rotating cage 5 before entering the air outlet 4, and is thrown towards the wall along the wall and falls into the bottom of the separator cone part 2 to separate the garbage from the airflow. At this time, the B pneumatic valve 7 is in the open state, and the A pneumatic valve 6 is in the closed state. When the garbage at the bottom of the separator cone part 2 accumulates to a certain amount, the B pneumatic valve 7 is closed, and the A pneumatic valve 6 is opened. After emptying the garbage, The A pneumatic valve 6 is closed, and the B pneumatic valve 7 is opened to complete a cycle.

本实用新型在普通旋风分离器基础上,在出风口4处设置旋转笼5,替代过滤网,由出风口及旋风分离器内部气流运动带动旋转,起到拦截垃圾使之与气流分离的作用,同时旋转笼5因间隙大而且高速旋转,不易堵塞,基本不用清理。既无须外接动力,又解决了堵塞清理问题。Based on the common cyclone separator, the utility model is provided with a rotating cage 5 at the air outlet 4 to replace the filter screen, and the rotation is driven by the air outlet and the internal airflow of the cyclone separator to intercept garbage and separate it from the airflow. At the same time, the rotating cage 5 is not easy to block because of the large gap and high-speed rotation, and basically does not need to be cleaned. No external power is needed, and the problem of blockage cleaning is solved.

Claims (7)

1.一种垃圾气力输送系统的气固分离装置,其特征在于:其包括分离器圆筒部分、分离器锥筒部分、进风口、出风口、旋转笼和气动阀,所述的进风口设置于分离器圆筒部分中部,所述的出风口设置于分离器圆筒部分的顶部,所述的分离器锥筒部分连接在分离器圆筒部分的下方,所述的旋转笼设置在出风口处,所述的气动阀设置于分离器锥筒部分的底部。1. A gas-solid separation device of a garbage pneumatic conveying system, characterized in that: it includes a separator cylinder part, a separator cone part, an air inlet, an air outlet, a rotating cage and a pneumatic valve, and the air inlet is set In the middle of the separator cylinder part, the air outlet is arranged on the top of the separator cylinder part, the separator cone part is connected under the separator cylinder part, and the rotating cage is arranged at the air outlet , the pneumatic valve is set at the bottom of the cone part of the separator. 2.根据权利要求1所述的垃圾气力输送系统的气固分离装置,其特征在于:所述旋转笼为圆筒状,直径大于出风口的直径,位于出风口正下方。2. The gas-solid separation device of the garbage pneumatic conveying system according to claim 1, characterized in that: the rotating cage is cylindrical, with a diameter larger than that of the air outlet, and located directly below the air outlet. 3.根据权利要求2所述的垃圾气力输送系统的气固分离装置,其特征在于:所述的旋转笼的栅条间隙为20~40mm。3. The gas-solid separation device of the garbage pneumatic conveying system according to claim 2, characterized in that: the grid gap of the rotating cage is 20-40 mm. 4.根据权利要求3所述的垃圾气力输送系统的气固分离装置,其特征在于:所述的旋转笼的栅条间隙为30mm,直径为600mm、高为600mm。4. The gas-solid separation device of the garbage pneumatic conveying system according to claim 3, characterized in that: the grid gap of the rotating cage is 30 mm, the diameter is 600 mm, and the height is 600 mm. 5.根据权利要求4所述的垃圾气力输送系统的气固分离装置,其特征在于:所述的旋转笼由出风口及旋风分离器内部气流运动带动旋转。5. The gas-solid separation device of the garbage pneumatic conveying system according to claim 4, characterized in that: the rotating cage is driven to rotate by the air outlet and the air flow inside the cyclone separator. 6.根据权利要求1所述的垃圾气力输送系统的气固分离装置,其特征在于:所述的分离器锥筒部分的下方还设有垃圾贮存斗。6 . The gas-solid separation device of the garbage pneumatic conveying system according to claim 1 , characterized in that: a garbage storage hopper is provided under the cone part of the separator. 7.根据权利要求6所述的垃圾气力输送系统的气固分离装置,其特征在于:所述的垃圾贮存斗底部还设有气动阀。7. The gas-solid separation device of the garbage pneumatic conveying system according to claim 6, characterized in that: the bottom of the garbage storage bucket is also provided with a pneumatic valve.
CN 201220287972 2012-06-15 2012-06-15 Gas-solid separation device of garbage pneumatic transmission system Expired - Lifetime CN202638150U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105883260A (en) * 2016-05-10 2016-08-24 成都易顺通环保科技有限公司 Integrative pneumatic box of collecting, separating and compressing garbage
CN105880048A (en) * 2016-05-12 2016-08-24 成都易顺通环保科技有限公司 Pipeline transporting and cyclone bucket type recycling device for solid wastes and living garbage
CN106347909A (en) * 2016-05-10 2017-01-25 成都易顺通环保科技有限公司 Intelligent butt-joint device for pneumatic dust collecting system
CN112516718A (en) * 2021-01-04 2021-03-19 中电建路桥集团有限公司 Garbage separator
CN112890665A (en) * 2021-03-09 2021-06-04 北京小狗吸尘器集团股份有限公司 Garbage separator and cleaning equipment

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105883260A (en) * 2016-05-10 2016-08-24 成都易顺通环保科技有限公司 Integrative pneumatic box of collecting, separating and compressing garbage
CN106347909A (en) * 2016-05-10 2017-01-25 成都易顺通环保科技有限公司 Intelligent butt-joint device for pneumatic dust collecting system
CN106347909B (en) * 2016-05-10 2018-11-06 成都易顺通环保科技有限公司 A kind of intelligent docking facilities of Pneumatic dust collecting garbage system
CN105883260B (en) * 2016-05-10 2018-11-06 成都易顺通环保科技有限公司 Pneumatic rubbish collects separation compression integrated box
CN105880048A (en) * 2016-05-12 2016-08-24 成都易顺通环保科技有限公司 Pipeline transporting and cyclone bucket type recycling device for solid wastes and living garbage
CN105880048B (en) * 2016-05-12 2018-07-24 成都易顺通环保科技有限公司 Solid waste and house refuse pipeline transportation whirlwind bucket type retracting device
CN112516718A (en) * 2021-01-04 2021-03-19 中电建路桥集团有限公司 Garbage separator
CN112890665A (en) * 2021-03-09 2021-06-04 北京小狗吸尘器集团股份有限公司 Garbage separator and cleaning equipment

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Owner name: CHINA ACADEMY OF RAILWAY SCIENCES

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