CN202635033U - Sugarcane perennial root deep ploughing film covering machine - Google Patents
Sugarcane perennial root deep ploughing film covering machine Download PDFInfo
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- 240000000111 Saccharum officinarum Species 0.000 title abstract description 52
- 235000007201 Saccharum officinarum Nutrition 0.000 title abstract description 52
- 239000002689 soil Substances 0.000 claims abstract description 45
- 239000003337 fertilizer Substances 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 23
- 230000009467 reduction Effects 0.000 claims description 20
- 238000010030 laminating Methods 0.000 claims description 13
- 238000003971 tillage Methods 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 2
- 241000145066 Leifsonia Species 0.000 claims 19
- 230000001105 regulatory effect Effects 0.000 claims 2
- 230000000694 effects Effects 0.000 claims 1
- 230000004720 fertilization Effects 0.000 abstract description 19
- 241000209134 Arundinaria Species 0.000 abstract description 17
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 3
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- 230000008569 process Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
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- 230000005571 horizontal transmission Effects 0.000 description 1
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- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
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Abstract
本实用新型公开了一种甘蔗宿根深耕覆膜机,它包括动力输入轴和机架,其特征在于还包括:设在所述机架前端的甘蔗宿根平整装置;在所述机架下面的碎土装置、深耕破垄装置和覆膜装置;设在所述机架上面,通过传料管将肥料输送到深耕破垄装置后面的施肥装置。该机通过动力机牵引并从动力机和动力输入轴输入动力。在动力机的牵引下,一次性完成一行或多行甘蔗宿根的蔗根平整、碎土、深耕破垄、施肥和覆膜一整套工序的护理。日作业量可达20~30亩蔗地,相当于40~50人的日工作量。质量好,效率高,大大降低了劳动强度和节约劳动力。
The utility model discloses a sugarcane perennial root deep plowing film covering machine, which includes a power input shaft and a frame, and is characterized in that it also includes: a sugarcane perennial root leveling device arranged at the front end of the frame; Soil device, deep plowing ridge breaking device and film covering device; it is arranged on the frame, and the fertilizer is transported to the fertilization device behind the deep plowing ridge breaking device through the feeding pipe. The machine is pulled by the power machine and input power from the power machine and the power input shaft. Under the traction of the power machine, one or more rows of sugarcane perennial roots cane root leveling, soil crushing, deep plowing and ridge breaking, fertilization and film covering are completed at one time. The daily workload can reach 20-30 mu of sugarcane fields, which is equivalent to the daily workload of 40-50 people. Good quality, high efficiency, greatly reducing labor intensity and saving labor.
Description
技术领域 technical field
本发明涉及一种农用机械,尤其是甘蔗宿根耕作机。 The invention relates to an agricultural machine, in particular to a tillage machine for sugarcane perennial roots. the
背景技术 Background technique
甘蔗收获后在蔗地里留下一行行的甘蔗头或叫甘蔗根——甘蔗宿根,在阳光雨露的哺育下,经过一段时间后,这些甘蔗宿根又长出一根根的甘蔗芽,并成长为成熟的甘蔗。这种甘蔗宿根若不经耕作和施肥护理是长不好的,成熟后的甘蔗多为细长,收成低,榨出的蔗汁少,经济效益低。对甘蔗宿根的护理通常有五个工序,即蔗根平整、碎土、深耕破垄、施肥和覆膜。现有对甘蔗宿根护理的手段通常为用人力、畜力或部分单机单项的作业机来分别进行蔗根平整、碎土、深耕破垄、施肥和覆膜。而且,单机单项的作业机只能做碎土和深耕破垄,其他的蔗根平整、施肥和覆膜都是纯人工作业。劳动强度大和效率低。 After the sugarcane is harvested, rows of sugarcane heads or sugarcane roots—sugarcane perennial roots are left in the sugarcane field. Under the nourishment of the sun and rain, after a period of time, these sugarcane perennial roots grow sugarcane buds one after another, and grow for mature sugar cane. If this sugarcane perennial root does not grow well without cultivation and fertilization care, the sugarcane after maturity is mostly slender, the harvest is low, the sugarcane juice squeezed out is few, and the economic benefit is low. There are usually five processes in the care of sugarcane perennial roots, namely root leveling, soil crushing, deep plowing and ridge breaking, fertilization and film covering. Existing methods for sugarcane perennial root care usually use manpower, animal power or some single-machine single-item operating machines to carry out cane root leveling, soil crushing, deep plowing and ridge breaking, fertilization and film mulching respectively. Moreover, the stand-alone operating machine can only do soil crushing and deep plowing and ridge breaking, and other cane root leveling, fertilization and film covering are purely manual operations. Labor intensity is big and efficiency is low. the
发明内容 Contents of the invention
本发明的目的是提供一种高效和整套护理作业的甘蔗宿根深耕覆膜机。 The purpose of the present invention is to provide a sugarcane perennial root deep plowing and film covering machine with high efficiency and a complete set of nursing operations. the
为达上述目的,本发明的具体技术方案为: For reaching above-mentioned purpose, concrete technical scheme of the present invention is:
一种甘蔗宿根深耕覆膜机,它包括动力输入轴和机架,其特征在于还包括: A kind of sugarcane perennial root plowing and film covering machine, it includes a power input shaft and a frame, and is characterized in that it also includes:
设在所述机架前端的甘蔗宿根平整装置; The sugarcane perennial root leveling device arranged at the front end of the frame;
在所述机架下面由前至后依序设置的碎土装置、深耕破垄装置和覆膜装置; A soil crushing device, a deep plowing ridge breaking device and a film covering device are arranged in sequence from front to back under the frame;
设在所述机架上面,通过传料管将肥料输送到所述深耕破垄装置后面的施肥装置。 It is arranged on the frame, and the fertilizer is transported to the fertilization device behind the deep tillage and ridge breaking device through the feeding pipe.
所述的甘蔗宿根平整装置包括两侧依序联接并传输动力的结构:900锥形齿轮旋刀传动器、上万向节、方形旋转轴、方形旋转套、下万向节及其输出轴,下万向节的输出轴通过轴承座与旋转刀架固定连接。 The sugarcane perennial root leveling device includes a structure with two sides sequentially connected and power transmission: a 90 ° bevel gear rotary knife drive, an upper universal joint, a square rotating shaft, a square rotating sleeve, a lower universal joint and its output shaft , the output shaft of the lower universal joint is fixedly connected with the rotary tool holder through the bearing seat.
所述的方形旋转轴和方形旋转套为互套式活动联接传动,方形旋转轴与方形旋转套之间能产生上下位移,使方形旋转套的高度可调成为可能。 The square rotating shaft and the square rotating sleeve are mutually nested movable coupling transmission, and the vertical displacement can be generated between the square rotating shaft and the square rotating sleeve, which makes it possible to adjust the height of the square rotating sleeve. the
所述的旋转刀架为圆形板,其下面通过螺钉径向固定有若干把刀锋外露出圆形板圆周外,并可随旋转刀架旋转的旋刀。 The rotary knife holder is a circular plate, and a plurality of rotary knives whose blades are exposed outside the circumference of the circular plate and can rotate with the rotary knife holder are radially fixed by screws. the
所述的碎土装置包括依序联接并传输动力的结构:900锥形齿轮碎土传动器、链轮轴、链和轮、旋耕耙轴和旋耕耙;其中,旋耕耙轴的两侧分别固定有旋耕耙。 The described soil breaking device includes a structure that is sequentially connected and transmits power: a 90 ° bevel gear soil breaking drive, a sprocket shaft, a chain and a wheel, a rotary harrow shaft and a rotary harrow; wherein, the two parts of the rotary harrow shaft are The sides are respectively fixed with rotary tillage harrows.
所述的深耕破垄装置包括设在机架下,不在同一横向面两侧上的后犁和前犁。 The deep tillage and ridge breaking device includes a rear plow and a front plow which are arranged under the frame and are not on both sides of the same transverse plane. the
所述的覆膜装置包括覆膜架、压膜轮和培土轮;其中,覆膜架的下横杆用于设置卷筒式的薄膜,上横杆的两端上,分别定位活动套有拨泥杆套和压膜轮杆套。 The film covering device includes a film covering frame, a film pressing wheel and a soil cultivating wheel; wherein, the lower crossbar of the film covering frame is used to set a roll-type film, and the two ends of the upper crossbar are respectively positioned with dials Mud rod cover and laminated wheel cover. the
所述的施肥装置包括料斗架、料斗、控料板、传料斗及其传料管和减速箱;其中,减速箱的输出轴通过一块托板与转盘固定连接,并带动转盘转动。 The fertilization device includes a hopper frame, a hopper, a material control plate, a hopper and its material transfer pipe, and a reduction box; wherein, the output shaft of the reduction box is fixedly connected to the turntable through a supporting plate, and drives the turntable to rotate. the
所述转盘的直径大于料斗下口的直径,并处于料斗的下方;在料斗下口两外侧与转盘的内侧之间,对称设置有控料板,该控料板的一侧与料斗架的竖柱联接,并设有调节控料板高/低的把手。 The diameter of the turntable is greater than the diameter of the lower mouth of the hopper, and is located below the hopper; between the two outer sides of the lower mouth of the hopper and the inner side of the turntable, a material control plate is symmetrically arranged, and one side of the material control plate is vertical to the vertical of the hopper frame. The column is connected, and there is a handle for adjusting the height/lowness of the material control plate. the
在两侧控料板及转盘的下方各设有一个传料斗及其传料管,传料管的下端分别输至所述后犁和前犁的后面。 A feed hopper and a feed pipe thereof are respectively arranged under the material control plates on both sides and the turntable, and the lower ends of the feed pipe are conveyed to the backs of the rear plow and the front plow respectively. the
上述结构的甘蔗宿根深耕覆膜机,该机上设有蔗根平整、碎土、深耕破垄、施肥和覆膜装置。通过动力机牵引并从动力机和动力输入轴输入动力,经动力传动装置将动力分别传给甘蔗宿根平整装置、碎土装置和、施肥装置。在动力机的牵引下,一次性完成一行或多行甘蔗宿根的蔗根平整、碎土、深耕破垄、施肥和覆膜一整套工序的护理。日作业量可达20~30亩蔗地,相当于40~50人的日工作量。质量好,效率高,大大降低了劳动强度和节约劳动力。 The sugarcane perennial root deep plowing and film covering machine with the above structure is equipped with devices for smoothing cane roots, crushing soil, deep plowing and breaking ridges, fertilizing and film covering. Traction by the power machine and input power from the power machine and the power input shaft, the power is respectively transmitted to the sugarcane perennial root leveling device, the crushing device and the fertilization device through the power transmission device. Under the traction of the power machine, one or more rows of sugarcane perennial roots cane root leveling, soil crushing, deep plowing and ridge breaking, fertilization and film covering are completed at one time. The daily workload can reach 20-30 mu of sugarcane fields, which is equivalent to the daily workload of 40-50 people. Good quality, high efficiency, greatly reducing labor intensity and saving labor. the
附图说明 Description of drawings
图1是本发明的主视结构示意图。 Fig. 1 is a front view structural schematic diagram of the present invention. the
图2是图1的俯视结构示意图。 FIG. 2 is a schematic top view of the structure of FIG. 1 . the
图3是图1的左视结构示意图。 Fig. 3 is a left view structural diagram of Fig. 1 . the
图4是图1中沿A-A线剖视的放大结构示意图。 Fig. 4 is a schematic diagram of an enlarged structure taken along line A-A in Fig. 1 . the
在图中,机架1,甘蔗宿根平整架2,机架两侧牵引头3,甘蔗宿根平整刀架牵引头4,动力输入轴5,万向节6,方形旋转套7,方形旋转轴8,900锥形齿轮旋刀传动器10,机架中端牵引头12,过渡齿轮14,动力输入齿轮15,碎土装置动力输入轴16,900锥形齿轮碎土传动器17,减速箱输入轴19,从齿轮20及其轴21,料斗架23,料斗24,控料板25,转盘26,传料斗28及其传料管30,减速箱29,培土轮36,压膜轮37,覆膜架38,后犁40和前犁41,旋耕耙42,平整刀架轮47,旋转刀架49及其旋刀50,900锥形齿轮中动力传动器52,中动力横轴53,链和轮54,链轮轴56,拨泥杆套57,压膜轮杆套58,调节把59,平整架横梁60。
In the figure,
具体实施方式 Detailed ways
下面结合附图,对本发明作进一步说明。 Below in conjunction with accompanying drawing, the present invention will be further described. the
图1所示,是本发明的主视结构示意图。从图中可知,机架1包括前竖架11,它通过前两侧的双板式的牵头3和前竖架11上端的机架中端牵引头12与前方的动力机连接牵引。动力机为农用拖拉机。同理,甘蔗宿根平整装置的甘蔗宿根平整架2也通过前端的管式甘蔗宿根平整刀架牵引头4与前方的动力机为套式活动连接牵引。通过动力机的牵引带动本机行走,而且本机通过动力输入轴5与动力机的动力输出端连接,引入动力。结合图1的俯视结构示意图图2和左视结构示意图图3来看,动力输入轴5通过一个万向节6将动力分别传给动力输入齿轮15和碎土装置动力输入轴16。动力输入齿轮15通过一个过渡齿轮14及其轴13将动力传给从齿轮20及其轴21;碎土装置动力输入轴16的输入和输出两端都通过一个万向节来传输动力,输出端的万向节将动力输给碎土装置的900锥形齿轮碎土传动器17。其中,动力输入齿轮15、过渡齿轮14和从齿轮20都通过各自的轴和轴承设置在前竖架11中间的安装板上。当然 ,从动力输入齿轮15将动力传给从齿轮20及其轴21的结构,还可采用链轮和链条或皮带和皮带构成的传动结构来传动动力,这是传动动力常用和很成熟的现有结构技术。从齿轮20的轴21的后端通过减速箱输入轴19的前端万向节22、减速箱输入轴19及其后端万向节,将动力传给减速箱29;从齿轮20的轴21的前端通过一个900锥形齿轮中动力传动器52,将动力传给甘蔗宿根平整装置,即通过中动力横轴53传给两侧的900锥形齿轮旋刀传动器10。两侧的900锥形齿轮旋刀传动器10向下的动力输出端,分别依序通过结构相同的上万向节9、方形旋转轴8、方形旋转套7、下万向节51及其输出轴,将动力传给旋转刀架49,下万向节51的输出轴通过轴承座48与旋转刀架49固定连接。其中,方形旋转轴8和方形旋转套7为互套式活动联接传动,方形旋转轴8与方形旋转套7之间能产生上下位移,使方形旋转套7的高度可调成为可能;旋转刀架49为圆形板,其下面通过螺钉径向固定有若干把刀锋外露出圆形板圆周外,并可随旋转刀架49旋转的旋刀50。两侧的900锥形齿轮旋刀传动器10~旋刀50的结构为对称设置。旋刀50用于在随旋转刀架49的旋转中切割甘蔗宿根,去掉一些烂蔗根,并使蔗行平整,便于机耕和护理。两侧旋转刀架49上的轴承座48的外侧与甘蔗宿根平整架2固定连接,甘蔗宿根平整架2的横梁60两端固定有轮安装板44,该轮安装板44上设有安装孔和高度调节槽45。行走轮47安装在槽板46上,槽板46又通过螺栓与轮安装板44固定联接,并通过高度调节槽45使行走轮47的高度可调。以行走轮47的高度来调节旋刀50的切割高度,即甘蔗宿根行平整的高度。所以,行走轮47是地面仿形轮,能仿地势自动调整节旋刀50的切割高度。所述的900锥形齿轮传动器,如上述的传动器10、17、52,它们的结构原理相同,主要由两个锥形齿轮相互啮合,两锥形齿轮轴相互垂直成900,即可进行900的动力传输。然而,这种900的动力传输也可采用链轮和链条或皮带和皮带构成的传动机构来传动动力,这是传动动力常用和很成熟的现有结构技术。在图1中,900锥形齿轮旋刀传动器10和900锥形齿轮碎土传动器17采用了结构性的画法,即两个相互垂直的锥形齿轮;而在图2和图3中为了简便,采用了方框加“┳”字的画法,两者的意相同,均为垂直传输动力;其中,框的“┫或┣”为水平垂直传动, “┳”为纵向垂直传动。900锥形齿轮中动力传动器52也如此。所述的动力输入轴5通过动力输入齿轮15、过渡齿轮14和从齿轮20,以及万向节,将动力分别传给碎土装置动力输入轴16、减速箱输入轴19和900锥形齿轮中动力传动器52;900锥形齿轮中动力传动器52通过中动力横轴53传给甘蔗宿根平整装置的两个900锥形齿轮旋刀传动器10;碎土装置动力输入轴16和减速箱输入轴19各自将动力分别传给和碎土装置和施肥装置。所述的动力从动力输入齿轮15、过渡齿轮14到从齿轮20的动力传动结构,和将动力分别传给碎土装置动力输入轴16、减速箱输入轴19和900锥形齿轮中动力传动器52的动力传动结构,与900锥形齿轮中动力传动器52通过中动力横轴53传给甘蔗宿根平整装置的两个900锥形齿轮旋刀传动器10的动力传动结构,以及碎土装置动力输入轴16和减速箱输入轴19各自将动力分别传给和碎土装置和施肥装置的动力传动结构,采用链轮和链条或皮带和皮带构成的传动结构。
As shown in FIG. 1 , it is a schematic diagram of the front view structure of the present invention. As can be seen from the figure,
在图1~3中,900锥形齿轮碎土传动器17将动力依序通过链轮轴56、链和轮54、旋耕耙轴43传给旋耕耙42。其中,链和轮54即链条和链轮的意思;在旋耕耙轴43的一端设有链轮与链和轮54连接,传输动力;该轴43的两端通过轴承和承板与机架1的下面构成转动连接,并根据蔗行要求的距离,轴43的两侧分别固定有旋耕耙42,用于耙松经甘蔗宿根平整装置修整后蔗行两侧的土;链轮轴56通过轴承55与机架1定位联接。在旋耕耙42后面的机架1上依序设有深耕破垄装置和覆膜装置。深耕破垄装置包括设在机架下两侧,不在同一横向面上的后犁40和前犁41,分前犁和后犁设置能有效地防止废叶杆的缠绕,利于耕作;深耕破垄装置的作用是在蔗行的两侧深耕松土并出沟槽成垄,在沟槽中施肥。覆膜装置包括覆膜架38、压膜轮37和培土轮36,其中,覆膜架38的下横杆39用于设置卷筒式的薄膜,薄膜可向后方展开覆盖在已经修整、松土、深耕破垄和放肥后的蔗行上面,经压膜轮37定位和培土轮36将土拔压在薄膜上面固定薄膜;压膜轮37和培土轮36在覆膜架38上为两侧对称设置。覆膜架38的上横杆的两端上,分别定位活动套有拨泥杆套57和压膜轮杆套58。在拨泥杆套57后侧固定连接有压膜轮杆33的一端,压膜轮杆33的另一端设有压膜轮37;拨泥杆32的一端与拨泥杆套57固定连接,另一端固定有培土轮36的安装管,该安装管的中间套有土轮轴34,培土轮36安装在土轮轴34的下端。其中,在安装管和土轮轴34之间设有高度可调的手柄35,用于调节培土轮36的高度。由于拨泥杆套57和压膜轮杆套58与覆膜架38的上横杆的连接为定位活动套接,使压膜轮37定位和培土轮36能随地面的高低行走和拨泥培土定位薄膜。拨泥杆套57和压膜轮杆套58上的调节把32、59,起到对其杆的提升和下降有一些阻尼作用而已。
In Figs. 1-3, the 90 ° bevel gear
从图1~3中可知,在机架1的上面还设有包括料斗架23、料斗24、控料板25、圆形转盘26、传料斗28及其传料管30和减速箱29的施肥装置。其中,减速箱29的输出轴27通过一块托板18与转盘26的下面固定连接,并带动转盘26转动。结合图1中沿A-A线剖视的放大结构示意图图4一起来看,转盘26的直径大于料斗24下口的直径,并处于料斗24的下方;在料斗24下口两外侧与转盘26的内侧之间,对称设置有控料板25。该控料板25的一侧与料斗架23的竖柱联接,并设有调节控料板高/低的把手,在转盘26中有料并转动中,控料板调高则刮料出料少/调低则刮料出料多,可根据需要调节出料施肥。在控料板25及转盘26的下方各设有一个传料斗28及其传料管30。控料板25将转盘26中的肥料刮出外侧分别落入到两侧的传料斗28中,并通过其传料管30输送到两侧后犁40和前犁41的后面,在实际工作中即落到前犁开出的沟槽中,达到施肥的目的。
As can be seen from Figures 1 to 3, on the
以上是一蔗行设置的甘蔗宿根深耕覆膜机,根据这个结构原理可设计出两蔗行或多蔗行的甘蔗宿根深耕覆膜机。不管是一蔗行、两蔗行或多蔗行的甘蔗宿根深耕覆膜机,只要与上述结构原理相同的均为本发明所保护的范畴。 The above is a sugarcane perennial root deep plowing film mulching machine set in one cane row. According to this structural principle, a sugarcane perennial root deep plowing film mulching machine with two or more cane rows can be designed. Regardless of whether it is a sugarcane perennial root deep plowing and film covering machine with one cane row, two cane rows or multiple cane rows, as long as it is the same as the above-mentioned structural principle, it is the scope of protection of the present invention. the
本发明甘蔗宿根深耕覆膜机的工作原理为: The operating principle of the sugarcane perennial root deep plowing and film covering machine of the present invention is:
在动力机的连接和牵引下,甘蔗宿根深耕覆膜机随动力机行走,本机通过动力输入轴5与动力机的动力输出端连接,引入动力。动力输入轴5通过动力输入齿轮15和从齿轮20、900锥形齿轮旋刀传动器10和900锥形齿轮中动力传动器52、碎土装置动力输入轴16、减速箱输入轴19分别传给甘蔗宿根平整装置、碎土装置和施肥装置。在行进过程中,甘蔗宿根平整装置的旋刀50在随旋转刀架49的旋转中切割甘蔗宿根,去掉一些烂蔗根,并使蔗行平整成行;碎土装置通过两侧的旋耕耙42,把经甘蔗宿根平整装置修整后蔗行两侧的土耙松;深耕破垄装置通过设在机架下两侧的后犁40和前犁41,将松土后的蔗行两侧深耕松土并出沟槽成垄,可在沟槽中施肥;施肥装置通过转盘26的转动,控料板25将料斗24和转盘26中的肥料刮出外侧分别落入到两侧的传料斗28中,并通过其传料管30输送到两侧后犁40和前犁41后面的沟槽中,实现施肥;覆膜装置通过覆膜架38的下横杆39设置卷筒式的薄膜,薄膜可向后方展开覆盖在已经修整、松土、深耕破垄和放肥后的蔗行上面,经压膜轮37定位和培土轮36将土拔压在薄膜上面固定薄膜。从而一次性完成一行或多行甘蔗宿根的蔗根平整、碎土、深耕破垄、施肥和覆膜一整套工序的护理。
Under the connection and traction of the power machine, the sugarcane perennial root deep plowing film mulching machine walks with the power machine, and the machine is connected with the power output end of the power machine through the
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| CN112470583A (en) * | 2020-12-08 | 2021-03-12 | 广西大学 | Drive type sugarcane perennial root ridge breaking, fertilizing and ridging all-in-one machine |
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