CN202635033U - Sugarcane perennial root deep ploughing film covering machine - Google Patents

Sugarcane perennial root deep ploughing film covering machine Download PDF

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CN202635033U
CN202635033U CN201120522813.9U CN201120522813U CN202635033U CN 202635033 U CN202635033 U CN 202635033U CN 201120522813 U CN201120522813 U CN 201120522813U CN 202635033 U CN202635033 U CN 202635033U
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leifsonia
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彭志强
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
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Abstract

本实用新型公开了一种甘蔗宿根深耕覆膜机,它包括动力输入轴和机架,其特征在于还包括:设在所述机架前端的甘蔗宿根平整装置;在所述机架下面的碎土装置、深耕破垄装置和覆膜装置;设在所述机架上面,通过传料管将肥料输送到深耕破垄装置后面的施肥装置。该机通过动力机牵引并从动力机和动力输入轴输入动力。在动力机的牵引下,一次性完成一行或多行甘蔗宿根的蔗根平整、碎土、深耕破垄、施肥和覆膜一整套工序的护理。日作业量可达20~30亩蔗地,相当于40~50人的日工作量。质量好,效率高,大大降低了劳动强度和节约劳动力。

The utility model discloses a sugarcane perennial root deep plowing film covering machine, which includes a power input shaft and a frame, and is characterized in that it also includes: a sugarcane perennial root leveling device arranged at the front end of the frame; Soil device, deep plowing ridge breaking device and film covering device; it is arranged on the frame, and the fertilizer is transported to the fertilization device behind the deep plowing ridge breaking device through the feeding pipe. The machine is pulled by the power machine and input power from the power machine and the power input shaft. Under the traction of the power machine, one or more rows of sugarcane perennial roots cane root leveling, soil crushing, deep plowing and ridge breaking, fertilization and film covering are completed at one time. The daily workload can reach 20-30 mu of sugarcane fields, which is equivalent to the daily workload of 40-50 people. Good quality, high efficiency, greatly reducing labor intensity and saving labor.

Description

甘蔗宿根深耕覆膜机Sugarcane perennial deep plowing and film covering machine

技术领域 technical field

本发明涉及一种农用机械,尤其是甘蔗宿根耕作机。  The invention relates to an agricultural machine, in particular to a tillage machine for sugarcane perennial roots. the

背景技术 Background technique

甘蔗收获后在蔗地里留下一行行的甘蔗头或叫甘蔗根——甘蔗宿根,在阳光雨露的哺育下,经过一段时间后,这些甘蔗宿根又长出一根根的甘蔗芽,并成长为成熟的甘蔗。这种甘蔗宿根若不经耕作和施肥护理是长不好的,成熟后的甘蔗多为细长,收成低,榨出的蔗汁少,经济效益低。对甘蔗宿根的护理通常有五个工序,即蔗根平整、碎土、深耕破垄、施肥和覆膜。现有对甘蔗宿根护理的手段通常为用人力、畜力或部分单机单项的作业机来分别进行蔗根平整、碎土、深耕破垄、施肥和覆膜。而且,单机单项的作业机只能做碎土和深耕破垄,其他的蔗根平整、施肥和覆膜都是纯人工作业。劳动强度大和效率低。  After the sugarcane is harvested, rows of sugarcane heads or sugarcane roots—sugarcane perennial roots are left in the sugarcane field. Under the nourishment of the sun and rain, after a period of time, these sugarcane perennial roots grow sugarcane buds one after another, and grow for mature sugar cane. If this sugarcane perennial root does not grow well without cultivation and fertilization care, the sugarcane after maturity is mostly slender, the harvest is low, the sugarcane juice squeezed out is few, and the economic benefit is low. There are usually five processes in the care of sugarcane perennial roots, namely root leveling, soil crushing, deep plowing and ridge breaking, fertilization and film covering. Existing methods for sugarcane perennial root care usually use manpower, animal power or some single-machine single-item operating machines to carry out cane root leveling, soil crushing, deep plowing and ridge breaking, fertilization and film mulching respectively. Moreover, the stand-alone operating machine can only do soil crushing and deep plowing and ridge breaking, and other cane root leveling, fertilization and film covering are purely manual operations. Labor intensity is big and efficiency is low. the

发明内容 Contents of the invention

本发明的目的是提供一种高效和整套护理作业的甘蔗宿根深耕覆膜机。  The purpose of the present invention is to provide a sugarcane perennial root deep plowing and film covering machine with high efficiency and a complete set of nursing operations. the

为达上述目的,本发明的具体技术方案为:  For reaching above-mentioned purpose, concrete technical scheme of the present invention is:

一种甘蔗宿根深耕覆膜机,它包括动力输入轴和机架,其特征在于还包括: A kind of sugarcane perennial root plowing and film covering machine, it includes a power input shaft and a frame, and is characterized in that it also includes:

设在所述机架前端的甘蔗宿根平整装置; The sugarcane perennial root leveling device arranged at the front end of the frame;

在所述机架下面由前至后依序设置的碎土装置、深耕破垄装置和覆膜装置; A soil crushing device, a deep plowing ridge breaking device and a film covering device are arranged in sequence from front to back under the frame;

设在所述机架上面,通过传料管将肥料输送到所述深耕破垄装置后面的施肥装置。 It is arranged on the frame, and the fertilizer is transported to the fertilization device behind the deep tillage and ridge breaking device through the feeding pipe.

所述的甘蔗宿根平整装置包括两侧依序联接并传输动力的结构:900锥形齿轮旋刀传动器、上万向节、方形旋转轴、方形旋转套、下万向节及其输出轴,下万向节的输出轴通过轴承座与旋转刀架固定连接。  The sugarcane perennial root leveling device includes a structure with two sides sequentially connected and power transmission: a 90 ° bevel gear rotary knife drive, an upper universal joint, a square rotating shaft, a square rotating sleeve, a lower universal joint and its output shaft , the output shaft of the lower universal joint is fixedly connected with the rotary tool holder through the bearing seat.

所述的方形旋转轴和方形旋转套为互套式活动联接传动,方形旋转轴与方形旋转套之间能产生上下位移,使方形旋转套的高度可调成为可能。  The square rotating shaft and the square rotating sleeve are mutually nested movable coupling transmission, and the vertical displacement can be generated between the square rotating shaft and the square rotating sleeve, which makes it possible to adjust the height of the square rotating sleeve. the

所述的旋转刀架为圆形板,其下面通过螺钉径向固定有若干把刀锋外露出圆形板圆周外,并可随旋转刀架旋转的旋刀。  The rotary knife holder is a circular plate, and a plurality of rotary knives whose blades are exposed outside the circumference of the circular plate and can rotate with the rotary knife holder are radially fixed by screws. the

所述的碎土装置包括依序联接并传输动力的结构:900锥形齿轮碎土传动器、链轮轴、链和轮、旋耕耙轴和旋耕耙;其中,旋耕耙轴的两侧分别固定有旋耕耙。  The described soil breaking device includes a structure that is sequentially connected and transmits power: a 90 ° bevel gear soil breaking drive, a sprocket shaft, a chain and a wheel, a rotary harrow shaft and a rotary harrow; wherein, the two parts of the rotary harrow shaft are The sides are respectively fixed with rotary tillage harrows.

所述的深耕破垄装置包括设在机架下,不在同一横向面两侧上的后犁和前犁。  The deep tillage and ridge breaking device includes a rear plow and a front plow which are arranged under the frame and are not on both sides of the same transverse plane. the

所述的覆膜装置包括覆膜架、压膜轮和培土轮;其中,覆膜架的下横杆用于设置卷筒式的薄膜,上横杆的两端上,分别定位活动套有拨泥杆套和压膜轮杆套。  The film covering device includes a film covering frame, a film pressing wheel and a soil cultivating wheel; wherein, the lower crossbar of the film covering frame is used to set a roll-type film, and the two ends of the upper crossbar are respectively positioned with dials Mud rod cover and laminated wheel cover. the

所述的施肥装置包括料斗架、料斗、控料板、传料斗及其传料管和减速箱;其中,减速箱的输出轴通过一块托板与转盘固定连接,并带动转盘转动。  The fertilization device includes a hopper frame, a hopper, a material control plate, a hopper and its material transfer pipe, and a reduction box; wherein, the output shaft of the reduction box is fixedly connected to the turntable through a supporting plate, and drives the turntable to rotate. the

所述转盘的直径大于料斗下口的直径,并处于料斗的下方;在料斗下口两外侧与转盘的内侧之间,对称设置有控料板,该控料板的一侧与料斗架的竖柱联接,并设有调节控料板高/低的把手。  The diameter of the turntable is greater than the diameter of the lower mouth of the hopper, and is located below the hopper; between the two outer sides of the lower mouth of the hopper and the inner side of the turntable, a material control plate is symmetrically arranged, and one side of the material control plate is vertical to the vertical of the hopper frame. The column is connected, and there is a handle for adjusting the height/lowness of the material control plate. the

在两侧控料板及转盘的下方各设有一个传料斗及其传料管,传料管的下端分别输至所述后犁和前犁的后面。  A feed hopper and a feed pipe thereof are respectively arranged under the material control plates on both sides and the turntable, and the lower ends of the feed pipe are conveyed to the backs of the rear plow and the front plow respectively. the

上述结构的甘蔗宿根深耕覆膜机,该机上设有蔗根平整、碎土、深耕破垄、施肥和覆膜装置。通过动力机牵引并从动力机和动力输入轴输入动力,经动力传动装置将动力分别传给甘蔗宿根平整装置、碎土装置和、施肥装置。在动力机的牵引下,一次性完成一行或多行甘蔗宿根的蔗根平整、碎土、深耕破垄、施肥和覆膜一整套工序的护理。日作业量可达20~30亩蔗地,相当于40~50人的日工作量。质量好,效率高,大大降低了劳动强度和节约劳动力。  The sugarcane perennial root deep plowing and film covering machine with the above structure is equipped with devices for smoothing cane roots, crushing soil, deep plowing and breaking ridges, fertilizing and film covering. Traction by the power machine and input power from the power machine and the power input shaft, the power is respectively transmitted to the sugarcane perennial root leveling device, the crushing device and the fertilization device through the power transmission device. Under the traction of the power machine, one or more rows of sugarcane perennial roots cane root leveling, soil crushing, deep plowing and ridge breaking, fertilization and film covering are completed at one time. The daily workload can reach 20-30 mu of sugarcane fields, which is equivalent to the daily workload of 40-50 people. Good quality, high efficiency, greatly reducing labor intensity and saving labor. the

附图说明 Description of drawings

图1是本发明的主视结构示意图。  Fig. 1 is a front view structural schematic diagram of the present invention. the

图2是图1的俯视结构示意图。  FIG. 2 is a schematic top view of the structure of FIG. 1 . the

图3是图1的左视结构示意图。  Fig. 3 is a left view structural diagram of Fig. 1 . the

图4是图1中沿A-A线剖视的放大结构示意图。  Fig. 4 is a schematic diagram of an enlarged structure taken along line A-A in Fig. 1 . the

在图中,机架1,甘蔗宿根平整架2,机架两侧牵引头3,甘蔗宿根平整刀架牵引头4,动力输入轴5,万向节6,方形旋转套7,方形旋转轴8,900锥形齿轮旋刀传动器10,机架中端牵引头12,过渡齿轮14,动力输入齿轮15,碎土装置动力输入轴16,900锥形齿轮碎土传动器17,减速箱输入轴19,从齿轮20及其轴21,料斗架23,料斗24,控料板25,转盘26,传料斗28及其传料管30,减速箱29,培土轮36,压膜轮37,覆膜架38,后犁40和前犁41,旋耕耙42,平整刀架轮47,旋转刀架49及其旋刀50,900锥形齿轮中动力传动器52,中动力横轴53,链和轮54,链轮轴56,拨泥杆套57,压膜轮杆套58,调节把59,平整架横梁60。  In the figure, frame 1, sugarcane perennial root leveling frame 2, traction head 3 on both sides of the frame, sugarcane perennial root leveling knife holder traction head 4, power input shaft 5, universal joint 6, square rotating sleeve 7, square rotating shaft 8 , 90 0 bevel gear rotary knife drive 10, traction head 12 at the middle end of the frame, transition gear 14, power input gear 15, power input shaft 16 of the soil breaking device, 90 0 bevel gear soil breaking drive 17, reduction box Input shaft 19, slave gear 20 and shaft 21 thereof, hopper frame 23, hopper 24, material control plate 25, turntable 26, feed hopper 28 and feed pipe 30 thereof, speed reduction box 29, soil cultivation wheel 36, film pressing wheel 37, Laminating frame 38, rear plow 40 and front plow 41, rotary harrow 42, leveling knife rest wheel 47, rotary knife rest 49 and its rotary knife 50, 900 bevel gear middle power transmission 52, middle power transverse shaft 53 , chain and wheel 54, sprocket shaft 56, mud rod cover 57, pressure film wheel cover 58, adjust handle 59, leveling frame crossbeam 60.

具体实施方式 Detailed ways

下面结合附图,对本发明作进一步说明。  Below in conjunction with accompanying drawing, the present invention will be further described. the

图1所示,是本发明的主视结构示意图。从图中可知,机架1包括前竖架11,它通过前两侧的双板式的牵头3和前竖架11上端的机架中端牵引头12与前方的动力机连接牵引。动力机为农用拖拉机。同理,甘蔗宿根平整装置的甘蔗宿根平整架2也通过前端的管式甘蔗宿根平整刀架牵引头4与前方的动力机为套式活动连接牵引。通过动力机的牵引带动本机行走,而且本机通过动力输入轴5与动力机的动力输出端连接,引入动力。结合图1的俯视结构示意图图2和左视结构示意图图3来看,动力输入轴5通过一个万向节6将动力分别传给动力输入齿轮15和碎土装置动力输入轴16。动力输入齿轮15通过一个过渡齿轮14及其轴13将动力传给从齿轮20及其轴21;碎土装置动力输入轴16的输入和输出两端都通过一个万向节来传输动力,输出端的万向节将动力输给碎土装置的900锥形齿轮碎土传动器17。其中,动力输入齿轮15、过渡齿轮14和从齿轮20都通过各自的轴和轴承设置在前竖架11中间的安装板上。当然 ,从动力输入齿轮15将动力传给从齿轮20及其轴21的结构,还可采用链轮和链条或皮带和皮带构成的传动结构来传动动力,这是传动动力常用和很成熟的现有结构技术。从齿轮20的轴21的后端通过减速箱输入轴19的前端万向节22、减速箱输入轴19及其后端万向节,将动力传给减速箱29;从齿轮20的轴21的前端通过一个900锥形齿轮中动力传动器52,将动力传给甘蔗宿根平整装置,即通过中动力横轴53传给两侧的900锥形齿轮旋刀传动器10。两侧的900锥形齿轮旋刀传动器10向下的动力输出端,分别依序通过结构相同的上万向节9、方形旋转轴8、方形旋转套7、下万向节51及其输出轴,将动力传给旋转刀架49,下万向节51的输出轴通过轴承座48与旋转刀架49固定连接。其中,方形旋转轴8和方形旋转套7为互套式活动联接传动,方形旋转轴8与方形旋转套7之间能产生上下位移,使方形旋转套7的高度可调成为可能;旋转刀架49为圆形板,其下面通过螺钉径向固定有若干把刀锋外露出圆形板圆周外,并可随旋转刀架49旋转的旋刀50。两侧的900锥形齿轮旋刀传动器10~旋刀50的结构为对称设置。旋刀50用于在随旋转刀架49的旋转中切割甘蔗宿根,去掉一些烂蔗根,并使蔗行平整,便于机耕和护理。两侧旋转刀架49上的轴承座48的外侧与甘蔗宿根平整架2固定连接,甘蔗宿根平整架2的横梁60两端固定有轮安装板44,该轮安装板44上设有安装孔和高度调节槽45。行走轮47安装在槽板46上,槽板46又通过螺栓与轮安装板44固定联接,并通过高度调节槽45使行走轮47的高度可调。以行走轮47的高度来调节旋刀50的切割高度,即甘蔗宿根行平整的高度。所以,行走轮47是地面仿形轮,能仿地势自动调整节旋刀50的切割高度。所述的900锥形齿轮传动器,如上述的传动器10、17、52,它们的结构原理相同,主要由两个锥形齿轮相互啮合,两锥形齿轮轴相互垂直成900,即可进行900的动力传输。然而,这种900的动力传输也可采用链轮和链条或皮带和皮带构成的传动机构来传动动力,这是传动动力常用和很成熟的现有结构技术。在图1中,900锥形齿轮旋刀传动器10和900锥形齿轮碎土传动器17采用了结构性的画法,即两个相互垂直的锥形齿轮;而在图2和图3中为了简便,采用了方框加“┳”字的画法,两者的意相同,均为垂直传输动力;其中,框的“┫或┣”为水平垂直传动, “┳”为纵向垂直传动。900锥形齿轮中动力传动器52也如此。所述的动力输入轴5通过动力输入齿轮15、过渡齿轮14和从齿轮20,以及万向节,将动力分别传给碎土装置动力输入轴16、减速箱输入轴19和900锥形齿轮中动力传动器52;900锥形齿轮中动力传动器52通过中动力横轴53传给甘蔗宿根平整装置的两个900锥形齿轮旋刀传动器10;碎土装置动力输入轴16和减速箱输入轴19各自将动力分别传给和碎土装置和施肥装置。所述的动力从动力输入齿轮15、过渡齿轮14到从齿轮20的动力传动结构,和将动力分别传给碎土装置动力输入轴16、减速箱输入轴19和900锥形齿轮中动力传动器52的动力传动结构,与900锥形齿轮中动力传动器52通过中动力横轴53传给甘蔗宿根平整装置的两个900锥形齿轮旋刀传动器10的动力传动结构,以及碎土装置动力输入轴16和减速箱输入轴19各自将动力分别传给和碎土装置和施肥装置的动力传动结构,采用链轮和链条或皮带和皮带构成的传动结构。  As shown in FIG. 1 , it is a schematic diagram of the front view structure of the present invention. As can be seen from the figure, frame 1 comprises front vertical frame 11, and it is connected traction with the power machine ahead by the double-plate type leading head 3 of front two sides and the frame mid-end traction head 12 of front vertical frame 11 upper ends. The power machine is an agricultural tractor. In the same way, the sugarcane perennial root leveling frame 2 of the sugarcane perennial root leveling device is also drawn by the tubular sugarcane perennial root leveling tool holder traction head 4 at the front end and the power machine in front as a sleeve type movable connection. The traction of the power machine drives the machine to walk, and the machine is connected with the power output end of the power machine through the power input shaft 5 to introduce power. 2 and the left view structure schematic diagram 3, the power input shaft 5 transmits power to the power input gear 15 and the power input shaft 16 of the soil breaking device through a universal joint 6 respectively. The power input gear 15 transmits power to the slave gear 20 and its shaft 21 through a transition gear 14 and its shaft 13; the input and output ends of the power input shaft 16 of the earth breaking device transmit power through a universal joint, and the output end The universal joint loses power to the 90 0 bevel gear broken soil transmission 17 of the broken soil device. Wherein, the power input gear 15, the transition gear 14 and the slave gear 20 are all arranged on the mounting plate in the middle of the front vertical frame 11 through their respective shafts and bearings. Of course, the power is transmitted from the power input gear 15 to the structure of the slave gear 20 and its shaft 21, and a transmission structure composed of a sprocket and a chain or a belt and a belt can also be used to transmit power. There are structural techniques. From the rear end of the shaft 21 of the gear 20, the power is passed to the reduction box 29 through the front end universal joint 22 of the reduction box input shaft 19, the reduction box input shaft 19 and the rear end universal joint thereof; from the shaft 21 of the gear 20 The front end transmits power to the sugarcane perennial root leveling device through a 90 ° bevel gear middle power transmission 52, that is, the 90 ° bevel gear rotary knife driver 10 on both sides is passed through the middle power horizontal shaft 53. The downward power output ends of the 90 ° bevel gear rotary knife transmission 10 on both sides pass through the upper universal joint 9, the square rotating shaft 8, the square rotating sleeve 7, the lower universal joint 51 and its The output shaft transmits power to the rotary knife rest 49, and the output shaft of the lower universal joint 51 is fixedly connected with the rotary knife rest 49 through the bearing seat 48. Among them, the square rotating shaft 8 and the square rotating sleeve 7 are mutually nested movable connection transmissions, and the vertical displacement can be generated between the square rotating shaft 8 and the square rotating sleeve 7, making it possible to adjust the height of the square rotating sleeve 7; 49 is a circular plate, below which some blades are radially fixed by screws to expose the circular plate circumference, and the rotary cutter 50 that can rotate with the rotary knife rest 49. The structures of the 90 ° bevel gear rotary knife drives 10 to 50 on both sides are arranged symmetrically. Rotary knife 50 is used for cutting sugarcane perennial root in the rotation with rotary knife rest 49, removes some rotten cane roots, and makes cane row level off, is convenient to machine plowing and care. The outside of the bearing block 48 on both sides rotary knife rest 49 is fixedly connected with sugarcane perennial root leveling frame 2, and the crossbeam 60 two ends of sugarcane perennial root leveling frame 2 are fixed with wheel mounting plate 44, and this wheel mounting plate 44 is provided with mounting hole and Height adjustment slot 45. Walking wheel 47 is installed on the groove plate 46, and groove plate 46 is fixedly connected with wheel mounting plate 44 by bolt again, and the height of walking wheel 47 is adjustable by height adjustment groove 45. Regulate the cutting height of rotary knife 50 with the height of walking wheel 47, i.e. the height that sugarcane perennial root line is level off. Therefore, the walking wheel 47 is a ground profiling wheel, which can automatically adjust the cutting height of the knives 50 by imitating the terrain. The 90 0 bevel gear transmission, such as the above transmissions 10, 17, 52, has the same structural principle, mainly consists of two bevel gears meshing with each other, and the shafts of the two bevel gears are perpendicular to each other at 90 0 , namely A power transmission of 90 0 is possible. However, this 90 ° power transmission can also use a transmission mechanism composed of a sprocket and a chain or a belt and a belt to transmit power, which is a commonly used and mature existing structural technology for power transmission. In Fig. 1, the 90.0 bevel gear rotary cutter transmission 10 and the 90.0 bevel gear soil crushing transmission 17 have adopted a structural drawing method, that is, two mutually perpendicular bevel gears; while in Fig. 2 and Fig. In 3, for the sake of simplicity, the drawing method of adding the word "┳" to the box is adopted. The two have the same meaning, and both are vertical transmission power; among them, "┫ or ┣" in the box means horizontal and vertical transmission, and "┳" means vertical and vertical transmission. transmission. The same is true for the power transmission 52 in the 90 ° bevel gear. The power input shaft 5 transmits power to the power input shaft 16 of the soil breaking device, the input shaft 19 of the reduction box and the 900 bevel gear respectively through the power input gear 15, the transition gear 14, the slave gear 20, and the universal joint. Middle power transmission 52; 90 0 bevel gear middle power transmission 52 is passed to two 90 0 bevel gear rotary cutter transmissions 10 of sugarcane perennial root leveling device by middle power transverse shaft 53; Earth breaking device power input shaft 16 and Reduction box input shaft 19 transmits power respectively to crushing device and fertilization device respectively. The power is from the power input gear 15, the transition gear 14 to the power transmission structure of the slave gear 20, and the power is transmitted to the power input shaft 16 of the earth breaking device, the reduction box input shaft 19 and the power transmission in the 900 bevel gear respectively. The power transmission structure of the device 52, and the power transmission structure of the two 90 0 bevel gear rotary cutter transmissions 10 of the 90 0 bevel gear rotary cutter transmission 52 passed to the sugarcane perennial root leveling device through the middle power horizontal shaft 53 with the 90 0 bevel gear, and the crushing Soil device power input shaft 16 and reduction box input shaft 19 transmit power respectively to the power transmission structure of soil breaking device and fertilization device, adopt the transmission structure that sprocket wheel and chain or belt and belt constitute.

在图1~3中,900锥形齿轮碎土传动器17将动力依序通过链轮轴56、链和轮54、旋耕耙轴43传给旋耕耙42。其中,链和轮54即链条和链轮的意思;在旋耕耙轴43的一端设有链轮与链和轮54连接,传输动力;该轴43的两端通过轴承和承板与机架1的下面构成转动连接,并根据蔗行要求的距离,轴43的两侧分别固定有旋耕耙42,用于耙松经甘蔗宿根平整装置修整后蔗行两侧的土;链轮轴56通过轴承55与机架1定位联接。在旋耕耙42后面的机架1上依序设有深耕破垄装置和覆膜装置。深耕破垄装置包括设在机架下两侧,不在同一横向面上的后犁40和前犁41,分前犁和后犁设置能有效地防止废叶杆的缠绕,利于耕作;深耕破垄装置的作用是在蔗行的两侧深耕松土并出沟槽成垄,在沟槽中施肥。覆膜装置包括覆膜架38、压膜轮37和培土轮36,其中,覆膜架38的下横杆39用于设置卷筒式的薄膜,薄膜可向后方展开覆盖在已经修整、松土、深耕破垄和放肥后的蔗行上面,经压膜轮37定位和培土轮36将土拔压在薄膜上面固定薄膜;压膜轮37和培土轮36在覆膜架38上为两侧对称设置。覆膜架38的上横杆的两端上,分别定位活动套有拨泥杆套57和压膜轮杆套58。在拨泥杆套57后侧固定连接有压膜轮杆33的一端,压膜轮杆33的另一端设有压膜轮37;拨泥杆32的一端与拨泥杆套57固定连接,另一端固定有培土轮36的安装管,该安装管的中间套有土轮轴34,培土轮36安装在土轮轴34的下端。其中,在安装管和土轮轴34之间设有高度可调的手柄35,用于调节培土轮36的高度。由于拨泥杆套57和压膜轮杆套58与覆膜架38的上横杆的连接为定位活动套接,使压膜轮37定位和培土轮36能随地面的高低行走和拨泥培土定位薄膜。拨泥杆套57和压膜轮杆套58上的调节把32、59,起到对其杆的提升和下降有一些阻尼作用而已。  In Figs. 1-3, the 90 ° bevel gear soil crushing drive 17 transmits power to the rotary harrow 42 sequentially through the sprocket shaft 56, the chain and the wheel 54, and the rotary harrow shaft 43. Wherein, chain and wheel 54 are the implication of chain and sprocket wheel; One end of rotary harrow shaft 43 is provided with sprocket wheel and chain and wheel 54 is connected, transmits power; The two ends of this shaft 43 pass bearing and bearing plate and frame The bottom of 1 constitutes a rotating connection, and according to the distance required by the cane row, the two sides of the shaft 43 are respectively fixed with rotary harrows 42, which are used to loosen the soil on both sides of the cane row after being trimmed by the sugarcane perennial root leveling device; the sprocket shaft 56 passes through the The bearing 55 is positioned and coupled with the frame 1 . On the frame 1 behind the rotary harrow 42, a deep plowing ridge breaking device and a film covering device are sequentially arranged. The device for deep plowing and ridge breaking includes rear plow 40 and front plow 41 which are arranged on both sides of the frame and are not on the same horizontal plane. The function of the device is to deeply plow and loosen the soil on both sides of the cane row and form a furrow to form a ridge, and fertilize in the furrow. Laminating device comprises film-covering frame 38, pressure film wheel 37 and earth-building wheel 36, wherein, the lower cross bar 39 of film-covering frame 38 is used for setting the film of reel type, and film can spread out to the rear and cover in trimming, loose soil , deep plowing on the row of sugarcane after breaking the ridge and putting fertilizer, the soil is pulled out and pressed on the film by the film pressing wheel 37 positioning and the soil raising wheel 36 to fix the film; Symmetrical setting. On the two ends of the upper cross bar of laminating frame 38, positioning movable cover has mud-pushing rod cover 57 and film-pressing wheel rod cover 58 respectively. One end of the pressure film wheel bar 33 is fixedly connected to the rear side of the mud rod cover 57, and the other end of the pressure film wheel rod 33 is provided with a film pressure wheel 37; one end of the mud rod 32 is fixedly connected with the mud rod cover 57, and the other One end is fixed with the installation pipe of earth-building wheel 36, and the center of this installation pipe is sleeved with soil wheel axle 34, and earth-raising wheel 36 is installed on the lower end of earth wheel axle 34. Wherein, a height-adjustable handle 35 is provided between the installation pipe and the soil wheel shaft 34 for adjusting the height of the soil cultivation wheel 36 . Because the connection of the upper crossbar of the mud-moving rod cover 57 and the pressing film wheel rod cover 58 and the film-covering frame 38 is a positioning movable socket, the positioning of the pressing film wheel 37 and the earth-building wheel 36 can walk and move the mud and cultivate the soil with the height of the ground Position the film. The adjustment handles 32,59 on the mud rod cover 57 and the pressure film wheel rod cover 58 play the role of some damping in the lifting and descending of its rod.

从图1~3中可知,在机架1的上面还设有包括料斗架23、料斗24、控料板25、圆形转盘26、传料斗28及其传料管30和减速箱29的施肥装置。其中,减速箱29的输出轴27通过一块托板18与转盘26的下面固定连接,并带动转盘26转动。结合图1中沿A-A线剖视的放大结构示意图图4一起来看,转盘26的直径大于料斗24下口的直径,并处于料斗24的下方;在料斗24下口两外侧与转盘26的内侧之间,对称设置有控料板25。该控料板25的一侧与料斗架23的竖柱联接,并设有调节控料板高/低的把手,在转盘26中有料并转动中,控料板调高则刮料出料少/调低则刮料出料多,可根据需要调节出料施肥。在控料板25及转盘26的下方各设有一个传料斗28及其传料管30。控料板25将转盘26中的肥料刮出外侧分别落入到两侧的传料斗28中,并通过其传料管30输送到两侧后犁40和前犁41的后面,在实际工作中即落到前犁开出的沟槽中,达到施肥的目的。  As can be seen from Figures 1 to 3, on the frame 1 there is also a fertilization system comprising a hopper frame 23, a hopper 24, a material control plate 25, a circular turntable 26, a hopper 28 and its feed pipe 30 and a reduction box 29. device. Wherein, the output shaft 27 of the reduction box 29 is fixedly connected with the bottom of the turntable 26 through a supporting plate 18, and drives the turntable 26 to rotate. In conjunction with the enlarged schematic diagram of the structure taken along the A-A line in Fig. 1 and Fig. 4, the diameter of the turntable 26 is greater than the diameter of the lower opening of the hopper 24, and is located below the hopper 24; Between, the material control plate 25 is arranged symmetrically. One side of the material control plate 25 is connected with the vertical column of the hopper frame 23, and a handle for adjusting the height/lower of the material control plate is provided. There is material in the turntable 26 and it is rotating. When the / is lowered, the scraping and output will be more, and the output and fertilization can be adjusted according to the needs. A material transfer hopper 28 and a material transfer pipe 30 thereof are respectively provided below the material control plate 25 and the turntable 26 . The material control plate 25 scrapes the fertilizer in the turntable 26 out of the outer side and falls into the feed hoppers 28 on both sides respectively, and transports it to the back of the rear plow 40 and the front plow 41 on both sides through its feed pipe 30. In actual work That is, it falls into the groove opened by the front plow to achieve the purpose of fertilization. the

以上是一蔗行设置的甘蔗宿根深耕覆膜机,根据这个结构原理可设计出两蔗行或多蔗行的甘蔗宿根深耕覆膜机。不管是一蔗行、两蔗行或多蔗行的甘蔗宿根深耕覆膜机,只要与上述结构原理相同的均为本发明所保护的范畴。  The above is a sugarcane perennial root deep plowing film mulching machine set in one cane row. According to this structural principle, a sugarcane perennial root deep plowing film mulching machine with two or more cane rows can be designed. Regardless of whether it is a sugarcane perennial root deep plowing and film covering machine with one cane row, two cane rows or multiple cane rows, as long as it is the same as the above-mentioned structural principle, it is the scope of protection of the present invention. the

本发明甘蔗宿根深耕覆膜机的工作原理为:  The operating principle of the sugarcane perennial root deep plowing and film covering machine of the present invention is:

    在动力机的连接和牵引下,甘蔗宿根深耕覆膜机随动力机行走,本机通过动力输入轴5与动力机的动力输出端连接,引入动力。动力输入轴5通过动力输入齿轮15和从齿轮20、900锥形齿轮旋刀传动器10和900锥形齿轮中动力传动器52、碎土装置动力输入轴16、减速箱输入轴19分别传给甘蔗宿根平整装置、碎土装置和施肥装置。在行进过程中,甘蔗宿根平整装置的旋刀50在随旋转刀架49的旋转中切割甘蔗宿根,去掉一些烂蔗根,并使蔗行平整成行;碎土装置通过两侧的旋耕耙42,把经甘蔗宿根平整装置修整后蔗行两侧的土耙松;深耕破垄装置通过设在机架下两侧的后犁40和前犁41,将松土后的蔗行两侧深耕松土并出沟槽成垄,可在沟槽中施肥;施肥装置通过转盘26的转动,控料板25将料斗24和转盘26中的肥料刮出外侧分别落入到两侧的传料斗28中,并通过其传料管30输送到两侧后犁40和前犁41后面的沟槽中,实现施肥;覆膜装置通过覆膜架38的下横杆39设置卷筒式的薄膜,薄膜可向后方展开覆盖在已经修整、松土、深耕破垄和放肥后的蔗行上面,经压膜轮37定位和培土轮36将土拔压在薄膜上面固定薄膜。从而一次性完成一行或多行甘蔗宿根的蔗根平整、碎土、深耕破垄、施肥和覆膜一整套工序的护理。 Under the connection and traction of the power machine, the sugarcane perennial root deep plowing film mulching machine walks with the power machine, and the machine is connected with the power output end of the power machine through the power input shaft 5 to introduce power. The power input shaft 5 passes through the power input gear 15 and the secondary gear 20, the 90 ° bevel gear rotary knife driver 10 and the power transmission 52 of the 90 ° bevel gear, the power input shaft 16 of the earth breaking device, and the reduction box input shaft 19 respectively It is passed to the sugarcane perennial root leveling device, soil crushing device and fertilization device. During the traveling process, the rotary knife 50 of the sugarcane perennial root leveling device cuts the sugarcane perennial root in the rotation with the rotary knife holder 49, removes some rotten cane roots, and makes the cane rows level; , loosen the soil on both sides of the sugarcane row after being trimmed by the sugarcane perennial root leveling device; The soil goes out of the groove to form a ridge, and can be fertilized in the groove; the fertilization device rotates the turntable 26, and the material control plate 25 scrapes the fertilizer in the hopper 24 and the turntable 26 to the outside and falls into the transfer hoppers 28 on both sides. , and be transported to both sides rear plow 40 and the groove behind the front plow 41 by its feeding pipe 30 to realize fertilization; the film covering device is provided with a reel-type film by the lower cross bar 39 of the film covering frame 38, and the film can be Spread to the rear and cover on the sugarcane row after trimming, loosening the soil, deep plowing and breaking ridges and putting fertilizers, the soil is pulled out and pressed on the film to fix the film through the positioning of the pressing film wheel 37 and the earth-building wheel 36. Thereby, one or more rows of sugarcane perennial roots cane root leveling, soil crushing, deep plowing and ridge breaking, fertilization and film covering can be completed at one time.

Claims (10)

1. Leifsonia deep ploughing laminating machine, it comprises power input shaft and frame, characterized by further comprising:
Be located at the Leifsonia flattening device of described frame (1) front end;
The soil crushing device that below described frame (1), sequentially arranges from front to back, the broken ridge device of deep ploughing and film covering device;
Be located at above the described frame (1), fertilizer be transported to the fertilizer apparatus of the broken device back, ridge of described deep ploughing by material transfer pipe (30).
2. Leifsonia according to claim 1 deep ploughing laminating machine is characterized in that:
Described Leifsonia flattening device comprises that both sides sequentially connect and transmit the structure of power: 90 0Angular wheel revolves cutter driver (10), upper cardan (9), square rotating shaft (8), square rotary sleeve (7), lower cardan (51) and output shaft thereof, and the output shaft of lower cardan (51) is fixedly connected with swivelling tool-holder (49) by bearing block (48); Wherein, described swivelling tool-holder (49) is circular slab, and it radially is fixed with below by screw and some the knife edge is exposed outside outside the circular slab circumference, and can be with swivelling tool-holder (49) rotation revolve cutter (50); Square rotating shaft (8) and square rotary sleeve (7) can produce upper and lower displacement for built-in type is actively coupled transmission between square rotating shaft (8) and the square rotary sleeve (7), make the adjustable possibility that becomes of height of square rotary sleeve (7).
3. Leifsonia according to claim 1 deep ploughing laminating machine is characterized in that:
Described Leifsonia flattening device comprises that also the engine by the smooth knife rest drawing head of the Leifsonia of front end (4) and the place ahead is smooth of the Leifsonia (2) that shell type is flexibly connected; Wherein, the outside of the bearing block (48) on described Leifsonia smooth (2) and the both sides swivelling tool-holder (49) is fixedly connected with; Crossbeam (60) two ends of Leifsonia smooth (2) are fixed with wheel installing plate (44), and this is taken turns installing plate (44) and is provided with installing hole and height regulating tank (45); Frid (46) is fixedly connected by bolt and the described installing plate (44) of taking turns, and road wheel (47) is installed on the frid (46), and makes the height of road wheel (47) adjustable by described height regulating tank (45).
4. Leifsonia according to claim 1 deep ploughing laminating machine is characterized in that:
Described soil crushing device comprises the structure that sequentially connects and transmit power: 90 0Angular wheel hack driver (17), sprocket shaft (56), chain and wheel (54), Rotary tillage rake axle (43) and Rotary tillage rake (42); Wherein, the both sides of Rotary tillage rake axle (43) are fixed with respectively Rotary tillage rake (42).
5. Leifsonia according to claim 1 deep ploughing laminating machine is characterized in that:
Described film covering device comprises overlay film frame (38), pressing wheel (37) and ridging wheel (36); Wherein, the sheer pole (39) of overlay film frame (38) is used for arranging the film of roll type, and on the two ends of cross tube, the geocoded activity cover has mud bar cover (57) and the pressing wheel bar cover (58) of dialling respectively; Be fixedly connected with an end of pressing wheel bar (33) at group mud bar cover (57) rear side, the other end of pressing wheel bar (33) is provided with pressing wheel (37); An end of dialling mud bar (32) is fixedly connected with group mud bar cover (57), the other end is fixed with the mounting pipe of ridging wheel (36), the intermediate sleeve of this mounting pipe has native wheel shaft (34), and ridging wheel (36) is installed in the lower end of native wheel shaft (34).
6. Leifsonia according to claim 1 deep ploughing laminating machine is characterized in that:
The broken ridge of described deep ploughing device comprises and being located under the frame (1), not the rear plough (40) on same athwartship plane both sides and front plough (41).
7. Leifsonia according to claim 1 deep ploughing laminating machine is characterized in that:
Described fertilizer apparatus comprises hopper frame (23), hopper (24), crop control plate (25), rotating disk (26), material transfer bucket (28) and material transfer pipe (30) thereof and reduction box (29); Wherein, the output shaft (27) of reduction box (29) is fixedly connected with below rotating disk (26) by a supporting plate (18).
8. Leifsonia according to claim 7 deep ploughing laminating machine is characterized in that:
The diameter of described rotating disk (26) is greater than the diameter of hopper (24) end opening, and is in the below of hopper (24); Between the inboard of hopper (24) end opening two outsides and rotating disk (26), be symmetrically arranged with crop control plate (25), a side of this crop control plate (25) connects with the mullion of hopper frame (23), and is provided with the high/low handle of adjusting crop control plate; Wherein, respectively be provided with a material transfer bucket (28) and material transfer pipe (30) thereof in the below of described both sides crop control plates (25) and rotating disk (26), the back of described rear plough (40) and front plough (41) is transported to respectively in the lower end of material transfer pipe (30).
9. Leifsonia according to claim 1 deep ploughing laminating machine is characterized in that:
Described power input shaft (5) is by power input gear (15), transition gear (14) with from gear (20), and universal joint, and power is passed to respectively soil crushing device power input shaft (16), reduction box input shaft (19) and 90 0Angular wheel medium power driver (52); 90 0Angular wheel medium power driver (52) is passed to two 90 of Leifsonia flattening device by medium power transverse axis (53) 0Angular wheel revolves cutter driver (10); Soil crushing device power input shaft (16) and reduction box input shaft (19) are passed to power respectively and soil crushing device and fertilizer apparatus separately.
10. it is characterized in that according to claim 2 or 4 or 9 described Leifsonias deep ploughing laminating machines:
Described power driven force input gear (15), transition gear (14) arrive the power transmission arrangment from gear (20), and power is passed to respectively soil crushing device power input shaft (16), reduction box input shaft (19) and 90 0The power transmission arrangment of angular wheel medium power driver (52) is with 90 0Angular wheel medium power driver (52) is passed to two 90 of Leifsonia flattening device by medium power transverse axis (53) 0Angular wheel revolves the power transmission arrangment of cutter driver (10), and soil crushing device power input shaft (16) and reduction box input shaft (19) are passed to power respectively the power transmission arrangment with soil crushing device and fertilizer apparatus, the drive mechanism that adopts sprocket wheel and chain or belt and belt to consist of separately.
CN201120522813.9U 2011-12-14 2011-12-14 Sugarcane perennial root deep ploughing film covering machine Expired - Fee Related CN202635033U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103392396A (en) * 2013-07-05 2013-11-20 南宁市鼎天机械制造有限公司 Sugarcane soil loosening film covering machine
CN103947317A (en) * 2014-04-09 2014-07-30 牛宪伟 Sugarcane root-shoveling ridge buster
CN104429662A (en) * 2014-12-18 2015-03-25 中国热带农业科学院农业机械研究所 Sugarcane intertillage fertilization banking machine with detachable stumping blade and laminating machine
CN104604377A (en) * 2015-02-10 2015-05-13 广西壮族自治区农业科学院甘蔗研究所 Sugarcane ridge breaking and pocket loosening machine
CN106508146A (en) * 2016-11-28 2017-03-22 黄红光 Integrated agricultural machine
CN106508221A (en) * 2016-11-28 2017-03-22 黄红光 Film mulching and fertilizer applying dual-purpose agricultural machine
CN106508145A (en) * 2016-11-28 2017-03-22 黄红光 Automatic ploughing and film mulching agricultural machine
CN112470583A (en) * 2020-12-08 2021-03-12 广西大学 Drive type sugarcane perennial root ridge breaking, fertilizing and ridging all-in-one machine

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103392396A (en) * 2013-07-05 2013-11-20 南宁市鼎天机械制造有限公司 Sugarcane soil loosening film covering machine
CN103392396B (en) * 2013-07-05 2015-12-02 南宁市鼎天机械制造有限公司 A kind of sugarcane is loosened the soil laminating machine
CN103947317B (en) * 2014-04-09 2016-04-06 云南省农业机械研究所 Sugarcane shovel root and stem of certain plants ridge buster
CN103947317A (en) * 2014-04-09 2014-07-30 牛宪伟 Sugarcane root-shoveling ridge buster
CN104429662A (en) * 2014-12-18 2015-03-25 中国热带农业科学院农业机械研究所 Sugarcane intertillage fertilization banking machine with detachable stumping blade and laminating machine
CN104604377B (en) * 2015-02-10 2016-08-17 广西壮族自治区农业科学院甘蔗研究所 A kind of Caulis Sacchari sinensis breaks ridge pine pocket machine
CN104604377A (en) * 2015-02-10 2015-05-13 广西壮族自治区农业科学院甘蔗研究所 Sugarcane ridge breaking and pocket loosening machine
CN106508146A (en) * 2016-11-28 2017-03-22 黄红光 Integrated agricultural machine
CN106508221A (en) * 2016-11-28 2017-03-22 黄红光 Film mulching and fertilizer applying dual-purpose agricultural machine
CN106508145A (en) * 2016-11-28 2017-03-22 黄红光 Automatic ploughing and film mulching agricultural machine
CN106508145B (en) * 2016-11-28 2019-01-01 广西驰胜农业科技有限公司 A kind of overlay film agricultural machinery that plows automatically
CN106508146B (en) * 2016-11-28 2019-01-01 广西驰胜农业科技有限公司 A kind of integration agricultural machine
CN106508221B (en) * 2016-11-28 2019-01-01 广西驰胜农业科技有限公司 A kind of dual-purpose agricultural machinery of overlay film fertilising
CN112470583A (en) * 2020-12-08 2021-03-12 广西大学 Drive type sugarcane perennial root ridge breaking, fertilizing and ridging all-in-one machine
CN112470583B (en) * 2020-12-08 2023-11-17 广西大学 Driving type sugarcane-ratoon sugarcane ridge breaking, fertilizing and ridging integrated machine

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