CN202633353U - 一种硅胶密封封装的光伏电池封装板 - Google Patents
一种硅胶密封封装的光伏电池封装板 Download PDFInfo
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- CN202633353U CN202633353U CN 201220270707 CN201220270707U CN202633353U CN 202633353 U CN202633353 U CN 202633353U CN 201220270707 CN201220270707 CN 201220270707 CN 201220270707 U CN201220270707 U CN 201220270707U CN 202633353 U CN202633353 U CN 202633353U
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- silica gel
- eva
- cells
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- 239000000741 silica gel Substances 0.000 title claims abstract description 48
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 48
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound 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O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 238000004806 packaging method and process Methods 0.000 title abstract description 4
- 239000011521 glass Substances 0.000 claims abstract description 13
- 238000005538 encapsulation Methods 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 abstract description 18
- 210000004027 cells Anatomy 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000010248 power generation Methods 0.000 abstract description 5
- 210000003850 cellular structures Anatomy 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 238000007731 hot pressing Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- VOLSCWDWGMWXGO-UHFFFAOYSA-N cyclobuten-1-yl acetate Chemical compound 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- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical compound 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[Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
本实用新型揭露了一种硅胶密封封装的光伏电池封装板，依次包括一玻璃面板、第一层硅胶、电池片或电池片串、第二层硅胶、背板，采用第一、第二层硅胶取代了传统的EVA材料，同等条件下更多的光线到达电池片表面发电，使组件发电效率更高；同时硅胶的耐候性远优于EVA，硅胶户外寿命可达20-30年，使整个光伏电池组件工作时得到更长期的有效保护，使得发电性能衰减速度远比EVA封装的衰减慢；而且硅胶封装只需加热到120℃固化2-3分钟，如此，大大降低了能耗，提升了生产效率；再者因为免去了EVA层压热压生产的过程，避免了电池片漂移和碎裂的风险，使生产成品率更高。
Description
一种硅胶密封封装的光伏电池封装板
技术领域
[0001] 本实用新型涉及一种光伏电池封装板。
背景技术
[0002]目前，公知的太阳能光伏电池封装（层压）板由玻璃、EVA胶膜、电池片或电池片串或非晶薄膜电池、EVA胶膜、背板层层叠在一起，然后在一定的温度、压力和真空条件下采用层压机层压粘结融合而成。但是，此传统层压板存在以下不足= (I)EVA材料本身对太阳光短波部分有吸收，导致太阳光不能被充分利用到发电；（2)EVA材料本身的耐侯性不是特别好，导致光伏电池组件使用时的发电性能有较快的衰减；（3) EVA层压封装工艺需要加热到140°C _150°C固化20-30分钟，生产能耗高，效率低，且在层压生产时有电池片漂移或碎裂的风险，使得生产成品率低。
实用新型内容
[0003] 本实用新型的目的在于克服目前技术的不足，提供一种硅胶密封封装的光伏电池封装板，其发电效率更高，性能衰减更慢，生产能耗更低，生产效率更高，而且可避免电池片漂移或碎裂的风险，提高生产成本率。
[0004] 为实现上述目的，本实用新型所采用的技术方案是：
[0005] 一种硅胶密封封装的光伏电池封装板，依次包括一玻璃面板、第一层硅胶、电池片或电池片串、第二层硅胶、背板。
[0006] 所述玻璃面板是超白光伏玻璃。
[0007] 所述第一层硅胶是高透光液体硅胶。
[0008] 本实用新型的有益效果为：采用第一、第二层硅胶取代了传统的EVA材料，同等条件下更多的光线到达电池片表面发电，使组件发电效率更高；同时硅胶的耐侯性远优于EVA,硅胶户外寿命可达20-30年，使整个光伏电池组件工作时得到更长期的有效保护，使得发电性能衰减速度远比EVA封装的衰减慢；而且硅胶封装只需加热到120°C固化2-3分钟，如此，大大降低了能耗，提升了生产效率；再者因为免去了 EVA层压热压生产的过程，避免了电池片漂移和碎裂的风险，使生产成品率更高。
附图说明
[0009] 图I为本实用新型硅胶密封封装的光伏电池封装板示意图。
具体实施方式
[0010] 以下将参照附图详细说明本实用新型硅胶密封封装的光伏电池封装板。
[0011] 如图I所示，本实用新型硅胶密封封装的光伏电池封装板依次包括一玻璃面板I、第一层娃胶2、电池片或电池片串3、第二层娃胶4、背板5。
[0012] 在本实施例中，所述玻璃面板I是超白光伏玻璃；第一层硅胶2是高透光液体硅胶，在生产封装板时加温固化或常温固化而得；所述电池片为单晶硅电池片，所述电池片串为多晶硅电池片串，电池片或电池片串3也可以为非晶电池材料等制成；所述第二层硅胶4是和第一层硅胶2可为相同或不相同的硅胶，其也是由液体硅胶在组件生产时加热固化或常温固化而得。
[0013] 制作的时候，将玻璃面板I平放在工作面上（图未示，注意保护玻璃面），先在玻璃面板I上涂布第一层硅胶2，然后将电池片或电池片串3布在第一层硅胶2上，再涂布第二层硅胶4，将背板5平放在第二层硅胶4上，进炉120°C固化2-3分钟即可得到一种有机硅胶封装的硅胶密封封装的光伏电池封装板。
[0014] 综上所述，采用第一、第二层硅胶2、4取代了传统的EVA材料，同等条件下更多的光线到达电池片表面发电，使组件发电效率更高；同时硅胶的耐侯性远优于EVA，硅胶户外寿命可达20-30年，使整个光伏电池组件工作时得到更长期的有效保护，使得发电性能衰减速度远比EVA封装的衰减慢；而且硅胶封装只需加热到120°C固化2-3分钟，如此，大大 降低了能耗，提升了生产效率；再者因为免去了 EVA层压热压生产的过程，避免了电池片漂移和碎裂的风险，使生产成品率更高。
Claims (3)
1. 一种硅胶密封封装的光伏电池封装板，其特征在于：依次包括一玻璃面板、第一层硅胶、电池片或电池片串、第二层硅胶、背板。
2.根据权利要求I所述的硅胶密封封装的光伏电池封装板，其特征在于：所述玻璃面板是超白光伏玻璃。
3.根据权利要求I或2所述的硅胶密封封装的光伏电池封装板，其特征在于：所述第一层娃胶是高透光液体娃胶。
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| CN107994089A (zh) * | 2017-09-01 | 2018-05-04 | 北京汉能光伏投资有限公司 | 太阳能电池组件及其封装方法 |
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| CN104393072A (zh) * | 2014-10-29 | 2015-03-04 | 湖南红太阳新能源科技有限公司 | 用于海洋浮标的光伏组件及其太阳能电池片的制备方法 |
| CN107994089A (zh) * | 2017-09-01 | 2018-05-04 | 北京汉能光伏投资有限公司 | 太阳能电池组件及其封装方法 |
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