CN202623041U - Rubber milling device - Google Patents

Rubber milling device Download PDF

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Publication number
CN202623041U
CN202623041U CN201220255639.0U CN201220255639U CN202623041U CN 202623041 U CN202623041 U CN 202623041U CN 201220255639 U CN201220255639 U CN 201220255639U CN 202623041 U CN202623041 U CN 202623041U
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roller
rubber
frame
rubber mixing
fixed
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CN201220255639.0U
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Chinese (zh)
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石繁章
李元凯
王方义
连霞
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Hengli Petrochemical Co Ltd
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Dalian Rubber and Plastics Machinery Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

本实用新型公开了一种炼胶装置,包括辊温调节装置、辊筒、挡胶板、调距装置、万向联轴器、主电机、减速机、制动装置、导胶输送带、底座、导辊装置、安全装置和机架,辊温调节装置安装在辊筒内,辊筒由第一辊筒、第二辊筒和第三辊筒三个辊筒构成。本实用新型炼胶装置,用一台炼胶装置替代两台炼胶装置工作,提高设备使用率,提高炼胶的生产效率,实现一机多用;通过三台电机分别驱动三根辊筒,实现每根辊筒的速度可调,辊与辊之间的速比可调,拓宽设备的使用范围;开炼机结构新颖、紧凑、合理。

Figure 201220255639

The utility model discloses a rubber mixing device, which comprises a roller temperature regulating device, a roller, a rubber retaining plate, a distance adjusting device, a universal coupling, a main motor, a reducer, a braking device, a rubber guiding conveyor belt, and a base , guide roller device, safety device and frame, the roller temperature adjustment device is installed in the roller, and the roller is composed of three rollers: the first roller, the second roller and the third roller. The rubber mixing device of the utility model replaces the work of two rubber mixing devices with one rubber mixing device, improves the utilization rate of equipment, improves the production efficiency of rubber mixing, and realizes one machine with multiple functions; three rollers are respectively driven by three motors to realize each The speed of the root roller is adjustable, and the speed ratio between the rollers is adjustable, which broadens the scope of use of the equipment; the structure of the mill is novel, compact and reasonable.

Figure 201220255639

Description

一种炼胶装置A mixing device

技术领域 technical field

本实用新型涉及一种炼胶装置。  The utility model relates to a rubber mixing device. the

背景技术 Background technique

炼胶装置是橡胶工业中最常用的设备之一,主要用于胶料的热炼、混炼及生胶的塑炼,由于开放式炼胶装置温度低,塑炼胶可塑度均匀,胶料的耐老化性能和耐疲劳性较好,动态下生热性小,所以应用范围十分广阔,传统的炼胶装置为两辊式,一般由一台电机驱动,两辊速比固定,不能随着胶料加工工艺的改变而改变,在炼胶过程中要经过多台炼胶装置反复炼胶,完成由粗炼到细炼再下片等过程。  The rubber mixing device is one of the most commonly used equipment in the rubber industry. It is mainly used for hot mixing, mixing and plasticizing of raw rubber. Due to the low temperature of the open rubber mixing device, the plasticity of the plasticizing rubber is uniform, and the rubber material The aging resistance and fatigue resistance are good, and the heat generation under dynamic conditions is small, so the application range is very wide. The traditional rubber mixing device is a two-roller type, which is generally driven by a motor, and the speed ratio of the two rolls is fixed. The rubber material processing technology changes. In the rubber mixing process, it needs to go through multiple rubber mixing devices to repeatedly mix the rubber, and complete the process from rough refining to fine refining and then filming. the

实用新型内容 Utility model content

本实用新型的目的是提供一种提高设备使用率,提高炼胶的生产效率的炼胶装置。 The purpose of the utility model is to provide a rubber mixing device which improves the utilization rate of equipment and the production efficiency of rubber mixing.

本实用新型为实现上述目的所采用的技术方案是:一种炼胶装置,包括辊温调节装置、辊筒、挡胶板、调距装置、万向联轴器、主电机、减速机、制动装置、导胶输送带、底座、导辊装置、安全装置和机架,辊温调节装置安装在辊筒内,辊筒由第一辊筒、第二辊筒和第三辊筒三个辊筒构成,辊筒固定在机架上,挡胶板安装在第二辊筒上方,调距装置固定在机架上,调距装置分别与第一辊筒和第三辊筒连接,主电机连接在减速机的输入轴上,减速机的输出轴通过万向联轴器与辊筒连接,制动装置与减速机的输入轴连接,导胶输送带固定在机架上,机架安装在底座上,导辊装置固定在机架之间,安全装置分别连接在第一辊筒和第三辊筒的轴承座上。  The technical solution adopted by the utility model to achieve the above purpose is: a rubber mixing device, including a roller temperature adjustment device, a roller, a rubber baffle, a distance adjustment device, a universal coupling, a main motor, a reducer, a The driving device, the rubber guide conveyor belt, the base, the guide roller device, the safety device and the frame, the roller temperature adjustment device is installed in the roller, and the roller consists of three rollers: the first roller, the second roller and the third roller. The roller is fixed on the frame, the rubber baffle is installed above the second roller, the distance adjustment device is fixed on the frame, the distance adjustment device is connected with the first roller and the third roller respectively, and the main motor is connected On the input shaft of the reducer, the output shaft of the reducer is connected with the roller through a universal coupling, the braking device is connected with the input shaft of the reducer, the rubber guide conveyor belt is fixed on the frame, and the frame is installed on the base Above, the guide roller device is fixed between the frames, and the safety devices are respectively connected to the bearing housings of the first roller and the third roller. the

所述机架上还安装有润滑系统。  A lubrication system is also installed on the frame. the

所述辊筒的第二辊筒固定,第一辊筒安装在第二辊筒45°轴线方向上,第三辊筒安装在第二辊筒的正下方。  The second roller of the rollers is fixed, the first roller is installed in the 45° axis direction of the second roller, and the third roller is installed directly below the second roller. the

所述主电机、减速机和制动装置各为三个。  There are three main motors, speed reducers and braking devices. the

本实用新型一种炼胶装置,用一台炼胶装置替代两台炼胶装置工作,提高设备使用率,提高炼胶的生产效率,实现一机多用;通过三台电机分别驱动三根辊筒,实现每根辊筒的速度可调,辊与辊之间的速比可调,拓宽设备的使用范围;开炼机结构新颖、紧凑、合理。  The utility model is a rubber mixing device, which uses one rubber mixing device to replace two rubber mixing devices, improves the utilization rate of equipment, improves the production efficiency of rubber mixing, and realizes one machine with multiple functions; three rollers are respectively driven by three motors, The speed of each roller can be adjusted, the speed ratio between the rollers can be adjusted, and the application range of the equipment can be broadened; the structure of the mill is novel, compact and reasonable. the

附图说明 Description of drawings

图1是本实用新型一种炼胶装置的主视图。  Fig. 1 is a front view of a rubber mixing device of the present invention. the

图2是本实用新型一种炼胶装置的侧视图。  Fig. 2 is a side view of a rubber mixing device of the present invention. the

图中:1、辊温调节装置,2、辊筒,3、挡胶板,4、调距装置,5、万向联轴器,6、主电机,7、减速机,8、制动装置,9、润滑系统,10、导胶输送带,11、底座,12、导辊装置,13、安全装置,14、机架,21、第一辊筒,22、第二辊筒,23、第三辊筒。  In the figure: 1. Roller temperature adjustment device, 2. Roller, 3. Rubber baffle, 4. Distance adjustment device, 5. Universal coupling, 6. Main motor, 7. Reducer, 8. Braking device , 9, lubricating system, 10, rubber guide conveyor belt, 11, base, 12, guide roller device, 13, safety device, 14, frame, 21, first roller, 22, second roller, 23, the first Three rollers. the

具体实施方式 Detailed ways

如图1和图2所示,炼胶装置,包括辊温调节装置1、辊筒2、挡胶板3、调距装置4、万向联轴器5、主电机6、减速机7、制动装置8、润滑系统9、导胶输送带10、底座11、导辊装置12、安全装置13和机架14,辊温调节装置1安装在辊筒2内,辊筒2由第一辊筒21、第二辊筒22和第三辊筒23三个辊筒构成,辊筒2固定在机架14上,挡胶板安装在21、22辊筒和22、23辊筒进料处的两侧,调距装置4固定在机架14上,调距装置4分别与第一辊筒21和第三辊筒23连接,主电机6连接在减速机7的输入轴上,减速机7的输出轴通过万向联轴器5与辊筒2连接,制动装置8与减速机7的输入轴连接,润滑系统9包括机体润滑和减速机润滑两部分,分别安装在机架14和底座11上,挂在机架14上,导胶输送带10固定在机架14上,机架14安装在底座11上,导辊装置12固定在机架14之间,安全装置13分别连接在第一辊筒21和第三辊筒23的轴承座上,辊筒2的第二辊筒22是固定的,第一辊筒21安装在第二辊筒22的45°轴线方向上,第三辊筒23安装在第二辊筒22的正下方,主电机、减速机和制动装置各为三个,炼胶装置工作时,先根据胶料的加工工艺要求调整好辊筒转速及速比,通过上料输送带将胶料送入第一辊筒21、第二辊筒22的辊缝中,第二辊筒22上方有挡胶板防止胶料滑落,在第一辊筒和第二辊筒炼胶的同时,第三辊筒可根据需要做好炼胶准备,当上料输送带又送来新的胶料时,可将第一辊筒和第二辊筒加工的胶料通过导胶输送带送入第二辊筒和第三辊筒中继续加工,导胶输送带在输送胶料的同时也对胶料起了冷却作用,这样一台炼胶装置可替代两台炼胶装置来用。  As shown in Figure 1 and Figure 2, the rubber mixing device includes a roller temperature adjustment device 1, a roller 2, a rubber baffle 3, a distance adjustment device 4, a universal coupling 5, a main motor 6, a reducer 7, and a The driving device 8, the lubrication system 9, the rubber guide conveyor belt 10, the base 11, the guide roller device 12, the safety device 13 and the frame 14, the roller temperature adjustment device 1 is installed in the roller 2, and the roller 2 is composed of the first roller 21. The second roller 22 and the third roller 23 are composed of three rollers, the roller 2 is fixed on the frame 14, and the rubber baffle is installed on the two sides of the feeding places of the 21, 22 rollers and the 22, 23 rollers. side, the distance adjusting device 4 is fixed on the frame 14, the distance adjusting device 4 is respectively connected with the first roller 21 and the third roller 23, the main motor 6 is connected with the input shaft of the reducer 7, and the output of the reducer 7 The shaft is connected to the roller 2 through the universal joint 5, the brake device 8 is connected to the input shaft of the reducer 7, and the lubrication system 9 includes two parts: body lubrication and reducer lubrication, which are respectively installed on the frame 14 and the base 11 , hung on the frame 14, the rubber guide conveyor belt 10 is fixed on the frame 14, the frame 14 is installed on the base 11, the guide roller device 12 is fixed between the frame 14, and the safety device 13 is respectively connected to the first roller On the bearing seat of cylinder 21 and the third roller 23, the second roller 22 of roller 2 is fixed, and the first roller 21 is installed on the 45 ° axis direction of the second roller 22, and the third roller 23 Installed directly below the second roller 22, there are three main motors, a reducer and three braking devices. The material conveyor belt sends the rubber into the gap between the first roller 21 and the second roller 22. There is a rubber stop above the second roller 22 to prevent the rubber from slipping. While gluing, the third roller can prepare for rubber mixing according to needs. When the feeding conveyor belt sends new rubber materials, the rubber materials processed by the first roller and the second roller can be conveyed through the rubber guide. The belt is sent to the second roller and the third roller for further processing, and the rubber guide conveyor belt also cools the rubber while conveying the rubber, so that one rubber mixing device can replace two rubber mixing devices. the

Claims (4)

1. one kind is refined adhesive dispenser, and it is characterized in that: comprise roller temperature adjusting device, roller, rubber block, roll-setting gear, Hooks coupling universal coupling, main motor, reductor, brake apparatus, lead glue conveyer belt, base, roller (guide) apron, safety device and frame, roller temperature adjusting device is installed in the roller; Roller is made up of first roller, second roller and three rollers of the 3rd roller; Roller is fixed on the frame, and rubber block is installed in the both sides of first, second roller and second, third roller charging place, and roll-setting gear is fixed on the frame; Roll-setting gear is connected with the 3rd roller with first roller respectively; Main motor is connected on the power shaft of reductor, and the output shaft of reductor is connected with roller through Hooks coupling universal coupling, and brake apparatus is connected with the power shaft of reductor; Leading the glue conveyer belt is fixed on the frame; Frame is installed on the base, and roller (guide) apron is fixed between the frame, and safety device is connected on the bearing block of first roller and the 3rd roller.
2. a kind of refining adhesive dispenser according to claim 1 is characterized in that: lubricating system also is installed on the said frame.
3. a kind of refining adhesive dispenser according to claim 1 is characterized in that: second roller of said roller is fixed, and first roller is installed on 45 ° of axis directions of second roller, the 3rd roller be installed in second roller under.
4. a kind of refining adhesive dispenser according to claim 1 is characterized in that: said main motor, reductor and brake apparatus respectively are three.
CN201220255639.0U 2012-06-01 2012-06-01 Rubber milling device Expired - Lifetime CN202623041U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103660062A (en) * 2013-11-08 2014-03-26 大连橡胶塑料机械股份有限公司 Novel efficient open mill
CN113733387A (en) * 2021-09-13 2021-12-03 河北华虹工程材料有限公司 Rubber processing rubber mixing equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103660062A (en) * 2013-11-08 2014-03-26 大连橡胶塑料机械股份有限公司 Novel efficient open mill
CN113733387A (en) * 2021-09-13 2021-12-03 河北华虹工程材料有限公司 Rubber processing rubber mixing equipment

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20161219

Address after: 116036 Ganjingzi Province, Dalian District, Hui Road, No. 18,

Patentee after: Dalian Rubber Plastic Machinery Co., Ltd.

Address before: 116033 Ganjingzi Province, Dalian District, Hui Road, No. 18,

Patentee before: Dalian Rubber & Plastics Machinery Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20121226