CN202622512U - Grinding tool of photovoltaic assembly with sharp assembled corner - Google Patents

Grinding tool of photovoltaic assembly with sharp assembled corner Download PDF

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Publication number
CN202622512U
CN202622512U CN201220276397.3U CN201220276397U CN202622512U CN 202622512 U CN202622512 U CN 202622512U CN 201220276397 U CN201220276397 U CN 201220276397U CN 202622512 U CN202622512 U CN 202622512U
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solar cell
crystalline silicon
file
silicon solar
grinding
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颉萍
孙明亮
盛雯婷
张凤鸣
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Baoding Tianwei Group Co Ltd
Tianwei New Energy Holdings Co Ltd
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Baoding Tianwei Group Co Ltd
Tianwei New Energy Holdings Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

本实用新型公开了一种光伏组件拼角锋利的打磨工具,包括电机(1)和锉刀(2),所述的锉刀(2)呈圆环柱状,其安装在电机(1)的转轴(3)上,锉刀(2)的外部设置有一个护边(4)。本实用新型的有益效果是:本打磨工具为电动打磨,并且可对整托晶体硅太阳能电池组件同时打磨,增加了打磨速度,提高了生产效率;由于是机器打磨,所以拼角锋利处的打磨程度将非常一致,避免出现打磨过多,导致的晶体硅太阳能电池组件拼角缝隙过大引起的不合格等现象;由于此打磨工具的表面包裹了很薄的保护薄膜,所以打磨工具与晶体硅太阳能电池组件铝边框接触时,不会划伤晶体硅太阳能电池组件,减少由于铝边框划伤而引起的不合格。

The utility model discloses a sharp grinding tool for a photovoltaic module, which comprises a motor (1) and a file (2). ), the file (2) is provided with a guard (4) on the outside. The beneficial effects of the utility model are: the grinding tool is electric grinding, and can simultaneously grind the whole crystalline silicon solar cell assembly, increasing the grinding speed and improving the production efficiency; The degree will be very consistent, avoiding excessive grinding, resulting in unqualified phenomena such as excessive corner gaps of crystalline silicon solar cell modules; because the surface of the grinding tool is covered with a very thin protective film, the grinding tool and crystalline silicon When the aluminum frame of the solar cell module is in contact, it will not scratch the crystalline silicon solar cell module, reducing the failure caused by the scratch of the aluminum frame.

Description

一种光伏组件拼角锋利的打磨工具A sharp grinding tool for photovoltaic modules

技术领域 technical field

本实用新型涉及到一种打磨工具,特别是涉及一种光伏组件拼角锋利的打磨工具。 The utility model relates to a grinding tool, in particular to a grinding tool with sharp corners for photovoltaic components.

背景技术 Background technique

随着人们生活水平的提高,经济的增长,全球的能源急剧下降。面临能源短缺的问题,新能源的开发与发展将势在必行,其中取之不尽用之不竭的太阳能将成为最热门的新型行业之一。晶体硅太阳能电池组件便是目前光伏行业中效率较高、使用最广泛的一种。 With the improvement of people's living standards and economic growth, the global energy consumption has declined sharply. Facing the problem of energy shortage, the development and development of new energy sources will be imperative, and the inexhaustible solar energy will become one of the hottest new industries. Crystalline silicon solar cell modules are currently the most efficient and widely used in the photovoltaic industry.

通常晶体硅太阳能电池组件使用铝边框来提高机械性能,然而晶体硅太阳能电池组件在组框的过程中,由于组框设备和铝型材本身的尺寸误差,会导致铝型材拼角处有轻微的错位,晶体硅太阳能电池组件的拼角处将形成不同程度的锋利面,今后在清洗、搬运、安装等过程中,对操作人员的人身安全会产生极大的威胁。为了解决晶体硅太阳能电池组件的拼角锋利,减少安全事故。一般会在晶体硅太阳能电池组件清洗完毕后使用特殊的工具对拼角处进行打磨,使其圆滑。 Usually crystalline silicon solar cell modules use aluminum frames to improve mechanical properties, however, during the framing process of crystalline silicon solar cell modules, due to the dimensional error of the framing equipment and the aluminum profiles themselves, there will be slight misalignment at the corners of the aluminum profiles , The corners of crystalline silicon solar cell modules will form different degrees of sharp surfaces, which will pose a great threat to the personal safety of operators in the process of cleaning, handling, and installation in the future. In order to solve the sharp corners of crystalline silicon solar cell components and reduce safety accidents. Generally, after cleaning the crystalline silicon solar cell modules, special tools are used to polish the corners to make them smooth.

目前,一般都是人工使用锉刀对每块晶体硅太阳能电池组件的拼角处进行打磨,但是这种打磨方法具有以下缺陷: At present, the corners of each crystalline silicon solar cell module are generally polished manually with a file, but this grinding method has the following defects:

(1)因为要对每块清洗完毕的晶体硅太阳能电池组件四个拼角逐一的打磨,增加了大量的工作时间,降低了整个生产效率; (1) Because each cleaned crystalline silicon solar cell module needs to be polished one by one, it increases a lot of working time and reduces the overall production efficiency;

(2)由于此种打磨方式是人工操作,所以打磨的一致性很差; (2) Since this grinding method is manual operation, the consistency of grinding is very poor;

(3)由于打磨时没有其他保护装置,所以锉刀很容易划伤晶体硅太阳能电池组件型材,造成电池组件型材的不合格; (3) Since there is no other protective device during grinding, the file can easily scratch the profile of the crystalline silicon solar cell module, resulting in the unqualified profile of the cell component;

(4)晶体硅太阳能电池组件拼角缝隙又是在晶体硅太阳能电池组件外观检验中衡量晶体硅太阳能电池组件合格的重要指标之一,但是使用锉刀打磨晶体硅太阳能电池组件拼角,极易造成打磨太深的现场,导致晶体硅太阳能电池组件拼角的缝隙过大,造成不合格品。 (4) The corner gap of crystalline silicon solar cell modules is one of the important indicators to measure the qualification of crystalline silicon solar cell modules in the appearance inspection of crystalline silicon solar cell modules, but using a file to polish the corners of crystalline silicon solar cell modules can easily cause If the site is polished too deeply, the gap between the corners of the crystalline silicon solar cell modules will be too large, resulting in unqualified products.

实用新型内容 Utility model content

本实用新型的目的在于克服上述现有技术的缺点和不足,提供一种光伏组件拼角锋利的打磨工具,解决现有人工采用锉刀打磨所具有的效率低、打磨后美观性差、易产生不合格品的缺点。 The purpose of the utility model is to overcome the shortcomings and deficiencies of the above-mentioned prior art, provide a sharp grinding tool for photovoltaic modules, and solve the problems of low efficiency, poor aesthetics after grinding, and easy occurrence of failures caused by manual grinding with a file. product shortcomings.

本实用新型的目的通过下述技术方案实现:一种光伏组件拼角锋利的打磨工具,包括电机和锉刀,所述的锉刀呈圆环柱状,其安装在电机的转轴上,锉刀的外部设置有一个护边,护边的截面呈L字形,护边的两翼形成一个夹角α,且其两翼交界处设置有一个空腔,锉刀即位于空腔内,空腔在朝向夹角α开口的一端设置有缺口,锉刀的一部分从缺口处伸出。 The purpose of this utility model is achieved through the following technical solutions: a sharp grinding tool for photovoltaic modules, including a motor and a file. An edge protector, the cross section of the edge protector is L-shaped, the two wings of the edge protector form an included angle α, and a cavity is provided at the junction of the two wings, the file is located in the cavity, and the cavity is at the end facing the opening of the included angle α A notch is provided through which a portion of the file protrudes.

进一步,上述的护边的表面覆盖有一层保护薄膜,在护边与晶体硅太阳能电池组件铝边框接触时,不会划伤晶体硅太阳能电池组件,减少由于铝边框划伤而引起的不合格。 Further, the surface of the above-mentioned edge protector is covered with a layer of protective film, and when the edge protector is in contact with the aluminum frame of the crystalline silicon solar cell module, the crystalline silicon solar cell module will not be scratched, thereby reducing failures caused by scratches on the aluminum frame.

上述的护边上朝向夹角α的尖部的一端设置有把手,且把手设置在护边两翼的相交线上。 A handle is provided on the end of the above-mentioned edge protection facing the tip of the included angle α, and the handle is arranged on the intersection line of the two wings of the edge protection.

上述的夹角α呈90°。 The above-mentioned included angle α is 90°.

本实用新型的有益效果是: The beneficial effects of the utility model are:

(1)本打磨工具为电动打磨,增加了打磨速度,提高了生产效率; (1) The grinding tool is electric grinding, which increases the grinding speed and improves the production efficiency;

(2)本打磨工具可对整托晶体硅太阳能电池组件同时打磨,相比对每块晶体硅太阳能电池组件逐一手工打磨,节约大量的操作时间; (2) This grinding tool can polish the whole set of crystalline silicon solar cell modules at the same time, which saves a lot of operating time compared with manually polishing each crystalline silicon solar cell module one by one;

(3)由于是机器打磨,所以拼角锋利处的打磨程度将非常一致,避免出现打磨过多,导致的晶体硅太阳能电池组件拼角缝隙过大引起的不合格等现象; (3) Since it is machine-polished, the degree of grinding at the sharp corners will be very consistent, avoiding excessive grinding, resulting in unqualified phenomena such as excessive gaps in the corners of crystalline silicon solar cell modules;

(4)由于此打磨工具的表面包裹了很薄的保护薄膜,所以打磨工具与晶体硅太阳能电池组件铝边框接触时,不会划伤晶体硅太阳能电池组件,减少由于铝边框划伤而引起的不合格。 (4) Since the surface of the grinding tool is covered with a very thin protective film, when the grinding tool is in contact with the aluminum frame of the crystalline silicon solar cell module, it will not scratch the crystalline silicon solar cell module, reducing damage caused by scratches on the aluminum frame failed.

附图说明 Description of drawings

图1 为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2 为护边的剖视图; Figure 2 is a sectional view of the edge protection;

图3 为本实用新型的背面示意图; Fig. 3 is the back schematic diagram of the utility model;

图中,1-电机,2-锉刀,3-转轴,4-护边,5-空腔,6-缺口,7-把手。 In the figure, 1-motor, 2-file, 3-rotating shaft, 4-edge protection, 5-cavity, 6-notch, 7-handle.

具体实施方式 Detailed ways

下面结合实施例对本实用新型作进一步的详细说明,但是本实用新型的结构不仅限于以下实施例: Below in conjunction with embodiment the utility model is described in further detail, but the structure of the utility model is not limited to the following examples:

【实施例】 【Example】

如图1、图2、图3所示,一种光伏组件拼角锋利的打磨工具,包括电机1和锉刀2,所述的锉刀2呈圆环柱状,其安装在电机1的转轴3上,锉刀2的外部设置有一个护边4,护边4的截面呈L字形,护边4的两翼形成一个夹角α,且其两翼交界处设置有一个空腔5,锉刀2即位于空腔5内,空腔5在朝向夹角α开口的一端设置有缺口6,锉刀2的一部分从缺口6处伸出。 As shown in Figure 1, Figure 2, and Figure 3, a sharp grinding tool for photovoltaic modules includes a motor 1 and a file 2. The file 2 is in the shape of a circular column and is installed on the shaft 3 of the motor 1. The outside of the file 2 is provided with a guard 4, the cross section of the guard 4 is L-shaped, the two wings of the guard 4 form an angle α, and a cavity 5 is provided at the junction of the two wings, and the file 2 is located in the cavity 5 Inside, the cavity 5 is provided with a notch 6 at one end opening toward the included angle α, and a part of the file 2 protrudes from the notch 6 .

进一步,上述的护边4采用铝型材制成,其的表面覆盖有一层保护薄膜,在护边4与晶体硅太阳能电池组件铝边框接触时,不会划伤晶体硅太阳能电池组件,减少由于铝边框划伤而引起的不合格。 Further, the above-mentioned edge protector 4 is made of aluminum profile, and its surface is covered with a layer of protective film. When the edge protector 4 is in contact with the aluminum frame of the crystalline silicon solar cell module, it will not scratch the crystalline silicon solar cell module and reduce the Disqualification caused by scratches on the frame.

上述的护边4上朝向夹角α的尖部的一端设置有把手7,且把手7设置在护边4两翼的相交线上,方便本装置的使用和携带。 A handle 7 is provided at the end of the edge protection 4 facing the tip of the included angle α, and the handle 7 is arranged on the intersection line of the two wings of the edge protection 4 to facilitate the use and portability of the device.

本实施例的夹角α为90°。 The included angle α in this embodiment is 90°.

本装置的工作原理:打磨时,先叠合好需要打磨的晶硅太阳能电池组件,电机1连接电源,然后抓住把手7将护边4贴合在晶硅太阳能电池组件的拼角边缘上,此时,锉刀2伸出缺口6的部分即与晶硅太阳能电池组件的拼角边缘接触,这时开启电机1,带动锉刀2旋转,锉刀2即可对晶硅太阳能电池组件的拼角锋利边缘进行打磨。 The working principle of this device: When grinding, first stack the crystalline silicon solar cell components that need to be polished, connect the motor 1 to the power supply, and then grasp the handle 7 to attach the edge protection 4 to the corner edge of the crystalline silicon solar cell components. At this time, the part of the file 2 protruding from the gap 6 is in contact with the edge of the crystalline silicon solar cell module. At this time, the motor 1 is turned on to drive the file 2 to rotate, and the file 2 can sharpen the sharp edge of the crystalline silicon solar cell module. for sanding.

Claims (5)

1. a photovoltaic module is pieced together the sharp milling tools in angle, it is characterized in that, comprises motor (1) and file (2); Described file (2) is the annulus column, and it is installed in the rotating shaft (3) of motor (1), and the outer setting of file (2) has a safe edge (4); The cross section of safe edge (4) is the L font; The both wings of safe edge (4) form an angle, and its both wings intersection is provided with a cavity (5), and file (2) promptly is positioned at cavity (5); Cavity (5) is provided with breach (6) at the end towards the angle opening, and the part of file (2) is stretched out from breach (6).
2. a kind of photovoltaic module according to claim 1 is pieced together the sharp milling tools in angle, it is characterized in that the surface coverage of described safe edge (4) has the layer of protecting film.
3. a kind of photovoltaic module according to claim 1 and 2 is pieced together the sharp milling tools in angle, it is characterized in that, the end that described safe edge (4) is gone up towards the tip of angle is provided with handle (7).
4. a kind of photovoltaic module according to claim 3 is pieced together the sharp milling tools in angle, it is characterized in that described handle (7) is arranged on the intersecting lens of safe edge (4) both wings.
5. a kind of photovoltaic module according to claim 3 is pieced together the sharp milling tools in angle, it is characterized in that described angle is 90 °.
CN201220276397.3U 2012-06-13 2012-06-13 Grinding tool of photovoltaic assembly with sharp assembled corner Expired - Fee Related CN202622512U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104549949A (en) * 2014-12-25 2015-04-29 河南交通职业技术学院 Paint surface sanding protection tool and method of use thereof
CN106271984A (en) * 2016-08-30 2017-01-04 嘉友联精密机械工程(无锡)有限公司 A kind of frame sanding apparatus
CN110076390A (en) * 2019-03-13 2019-08-02 国家电投集团西安太阳能电力有限公司 Device of subassembly aluminium alloy burr of polishing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104549949A (en) * 2014-12-25 2015-04-29 河南交通职业技术学院 Paint surface sanding protection tool and method of use thereof
CN106271984A (en) * 2016-08-30 2017-01-04 嘉友联精密机械工程(无锡)有限公司 A kind of frame sanding apparatus
CN110076390A (en) * 2019-03-13 2019-08-02 国家电投集团西安太阳能电力有限公司 Device of subassembly aluminium alloy burr of polishing

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