CN202616432U - A copper-aluminum wire transition crimping clamp - Google Patents

A copper-aluminum wire transition crimping clamp Download PDF

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Publication number
CN202616432U
CN202616432U CN 201220326652 CN201220326652U CN202616432U CN 202616432 U CN202616432 U CN 202616432U CN 201220326652 CN201220326652 CN 201220326652 CN 201220326652 U CN201220326652 U CN 201220326652U CN 202616432 U CN202616432 U CN 202616432U
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China
Prior art keywords
copper
clamp
wire
crimping
aluminum wire
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Expired - Lifetime
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CN 201220326652
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Chinese (zh)
Inventor
史晨昱
郑广领
秦波
常征
徐继文
王晓昕
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Zhoukou Power Supply Co of State Grid Henan Electric Power Co Ltd
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Zhoukou Power Supply Co of State Grid Henan Electric Power Co Ltd
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Priority to CN 201220326652 priority Critical patent/CN202616432U/en
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Abstract

The utility model discloses a copper aluminium wire transition crimping fastener, including tubulose fastener body and the housing screw of setting on the fastener body, the housing screw pass through the screw hole with this body coupling of fastener, the tip of housing screw sets up the wiring clamp plate. The wire clamp body is made of silicon-magnesium-aluminum alloy, and the surface of the wire clamp body is coated with an electric power composite grease layer. This crimping clamp makes the effectual transitional coupling of copper, aluminium wire through the selection of material and the rational design of physique structure, has invariable and enough big contact pressure and the area of contact of maximize, can keep very low contact resistance for a long time, and overload capacity is strong. In the use, along with external environment and load condition's change, have stable contact performance to the connection between the wire, the surface of fastener body scribbles the electric power complex fat layer, and oxidation resistance and corrosion resistance are strong, have longer life, and non-maintaining is exempted from to overhaul, can used repeatedly many times, reduces the maintenance cost. The crimping clamp is convenient to install and stable and reliable in performance.

Description

一种铜铝线过渡压接线夹A copper-aluminum wire transition crimping clamp

技术领域 technical field

本实用新型属于配用电设备辅件技术领域,特别涉及一种铜铝线过渡压接线夹。 The utility model belongs to the technical field of electrical distribution equipment accessories, in particular to a copper-aluminum wire transition crimping clamp.

背景技术 Background technique

目前,配网变压器低压侧的铝导线与变压器计量单元的电压铜导线的连接,使用的压接线夹通常由导电连接板和位于导电连接板两端部位的压紧螺丝组成。实施接线时,将配网变压器低压侧引出的铝线与变压器计量单元的电压铜线采用手绑线方式分别绕扎在两个压紧螺丝上,并通过压紧螺丝将铝线和铜线分别压紧。长期实践表明,这种压接线夹采用手绑线连接方式,虽然安装操作方便,但随意性太大,压接质量可靠性差,存在导线压接面积小,接触不良、电化腐蚀、压接构件容易烧损脱落等问题,导致设备运行及供电故障,给电力企业和用户带来不同程度的经济损失;或长时间使用后电能表显示失压,而引起少计量或不计量,给电力计量维护工作带来了诸多麻烦和不便,同时也造成了营业电量损失,直接影响营业考核线损指标。其次,目前使用的压接线夹普遍采用低碳钢材料制件,长期野外使用过程中因风吹雨淋日晒而极易生锈、腐蚀剥落,造成接电及其连接设备运行故障,而且过载能力弱,导电过渡性能差。 At present, the connection between the aluminum wire on the low-voltage side of the distribution network transformer and the voltage copper wire of the transformer metering unit usually uses a crimping clamp consisting of a conductive connecting plate and compression screws located at both ends of the conductive connecting plate. When implementing wiring, the aluminum wire drawn from the low-voltage side of the distribution network transformer and the voltage copper wire of the transformer metering unit are respectively wound on the two compression screws by hand binding, and the aluminum wire and copper wire are separated by the compression screws. Press tight. Long-term practice shows that this crimping clamp adopts the hand-tied wire connection method. Although the installation and operation are convenient, it is too random, the crimping quality and reliability are poor, there are small wire crimping areas, poor contact, galvanic corrosion, and crimping components are easy Problems such as burning loss and falling off will lead to equipment operation and power supply failure, which will bring different degrees of economic losses to power companies and users; or after long-term use, the electric energy meter will show a loss of voltage, resulting in less or no metering, which will cause power metering and maintenance work. It has brought a lot of trouble and inconvenience, and also caused the loss of business electricity, which directly affects the line loss index of business assessment. Secondly, the crimping clips currently used are generally made of low-carbon steel materials. During long-term field use, they are easily rusted, corroded and peeled off due to wind, rain and sun, resulting in malfunctions in the connection and connection equipment, and overload Weak ability, poor conductive transition performance.

实用新型内容 Utility model content

本实用新型的目的是提供一种能够克服现有技术中的缺陷,过载能力强,抗氧化性和抗腐蚀性强、性能稳定可靠,能有效地防止导线和压接构件的烧损脱落的铜铝线过渡压接线夹。 The purpose of this utility model is to provide a copper alloy that can overcome the defects in the prior art, has strong overload capacity, strong oxidation resistance and corrosion resistance, stable and reliable performance, and can effectively prevent the burning and falling off of wires and crimping components. Aluminum wire transition crimping clamp.

一种铜铝线过渡压接线夹,包括管状线夹本体和设置在线夹本体上的压紧螺丝,所述压紧螺丝通过螺纹孔与所述线夹本体连接,所述压紧螺丝的端部设置接线压板。 A copper-aluminum wire transition crimping clamp, comprising a tubular clamp body and a compression screw arranged on the clamp body, the compression screw is connected to the clamp body through a threaded hole, and the end of the compression screw Set the wiring clamp.

所述线夹本体采用硅镁铝合金制件。 The clamp body is made of silicon-magnesium-aluminum alloy.

所述线夹本体表面涂有电力复合脂层。 The surface of the clamp body is coated with an electric composite grease layer.

所述线夹本体采用异形管状结构。 The clamp body adopts a special-shaped tubular structure.

所述压紧螺丝的数量为至少两个。 The number of the pressing screws is at least two.

所述接线压板的底侧设置弧形凹槽。 Arc-shaped grooves are arranged on the bottom side of the wiring pressing plate.

本实用新型的铜铝线过渡压接线夹,通过材质的选择和形体结构的合理设计,可以使铜线与铝线有效的过渡连接,具有恒定而足够大的接触压力和最大化的接触面积,能长期保持非常低的接触电阻,过载能力强。而且,在使用过程中,随着外界环境及负荷条件的变化,对导线间的连接具有稳定的接触性能,另外,线夹本体的表面涂有电力复合脂层,抗氧化性和抗腐蚀性强,具有较长的使用寿命,免维护,免检修,能多次重复使用,减少维修费用。该线夹安装方便,性能稳定可靠。 The copper-aluminum wire transition crimping clamp of the utility model can make the transition connection between the copper wire and the aluminum wire effective through the selection of the material and the rational design of the body structure, and has a constant and sufficiently large contact pressure and a maximized contact area. It can maintain very low contact resistance for a long time and has strong overload capacity. Moreover, during use, as the external environment and load conditions change, it has stable contact performance for the connection between the wires. In addition, the surface of the clamp body is coated with an electric composite grease layer, which has strong oxidation resistance and corrosion resistance. , has a long service life, maintenance-free, maintenance-free, can be reused many times, and reduces maintenance costs. The clamp is easy to install and has stable and reliable performance.

附图说明 Description of drawings

下面结合附图对本实用新型作进一步描述: Below in conjunction with accompanying drawing, the utility model will be further described:

图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2是图1中的A-A剖视图。 Fig. 2 is a sectional view of A-A in Fig. 1 .

具体实施方式: Detailed ways:

如图1所示:本实用新型的铜铝线过渡压接线夹,具有一个管状的线夹本体1,该线夹本体1上通过螺纹孔安装有至少2个压紧螺丝2。在线夹本体1内设置有与所述压紧螺丝2端部相触接的接线压板4,用于铜、铝导线5、6的压紧,该接线压板4的底侧设有弧形凹槽7,使之与铜、铝导线5、6有最大的包络接触面积。所述线夹本体1采用硅镁铝合金制件,利用硅镁铝合金具有弹性,进一步增加线夹本体与铜、铝导线的压接面积,而且能长期保持导线与线夹间恒定的接触压力,恒定而足够大的接触压力和最大化的接触面能长期保持非常低的接触电阻,增强连接部位的过载能力,同时对导线形成稳定的压力负荷。所述线夹本体1表面涂有电力复合脂层3,有很强的抗氧化、抗腐蚀性能,而且导电性能也很强,能有效地防止线夹本体1的氧化和腐蚀,延长使用寿命,并始终保持良好的连接导、电性能。硅镁铝合金材料的线夹本体1及电力复合脂材料的保护层所具有的导电性能,使得铜-铝导线5、6与线夹本体1组成的连接体导电性能得到有效的过渡。所述线夹本体1采用异形管状结构,使其形体更加紧凑,且保证其与铜-铝导线5、6之间具有更大的接触面积。 As shown in Fig. 1 : the copper-aluminum wire transition crimping clamp of the present invention has a tubular clamp body 1, and at least two compression screws 2 are installed on the clamp body 1 through threaded holes. In the wire clamp body 1, there is a wiring pressing plate 4 in contact with the end of the pressing screw 2, which is used for pressing the copper and aluminum wires 5, 6. The bottom side of the wiring pressing plate 4 is provided with an arc-shaped groove 7. Make it have the largest envelope contact area with copper and aluminum conductors 5 and 6. The clamp body 1 is made of silicon-magnesium-aluminum alloy, which can further increase the crimping area between the clamp body and the copper and aluminum wires by utilizing the elasticity of the silicon-magnesium-aluminum alloy, and can maintain a constant contact pressure between the wire and the wire clamp for a long time , Constant and sufficiently large contact pressure and maximized contact surface can maintain very low contact resistance for a long time, enhance the overload capacity of the connection part, and form a stable pressure load on the wire at the same time. The surface of the clamp body 1 is coated with an electric composite grease layer 3, which has strong oxidation resistance and corrosion resistance, and has strong electrical conductivity, which can effectively prevent the oxidation and corrosion of the clamp body 1 and prolong the service life. And always maintain good connection conductivity and electrical properties. The electrical conductivity of the clamp body 1 made of silicon magnesium aluminum alloy material and the protective layer of the electric composite grease material makes the electrical conductivity of the connecting body composed of copper-aluminum wires 5 and 6 and the clamp body 1 effectively transition. The clip body 1 adopts a special-shaped tubular structure to make it more compact and ensure a larger contact area with the copper-aluminum conductors 5 and 6 .

本实用新型的铜铝线过渡压接线夹,通过材质的选择和形体结构的合理设计,使其在使用过程中,随着外界环境及负荷条件的变化,对导线间的连接具有稳定的接触性能,而且免维护,免检修,减少维修费用,能多次重复使用,属环保节能性产品。该压接线夹在使用时,用电工工具对主干线铜绝缘接线点进行剥离,剥离长度约为20~25mm;再将长度约为35~40mm铝导线的一端与剥好的绝缘主干线铜导线进行压接封装,导线(铝线)另一端接入线夹本体的进端,线夹本体的出端接入电能表的一相电压线(铜线)。然后,用扳手分别拧紧线夹本体上的压紧螺栓,使压紧螺栓顶压住线夹本体内的接线压板,使其将低压侧线(铝线)与电压线(铜线)有效的过渡连接即可。 The copper-aluminum wire transition crimping clamp of the utility model, through the selection of material and the rational design of the body structure, enables it to have stable contact performance for the connection between the wires during use as the external environment and load conditions change. , and maintenance-free, maintenance-free, reducing maintenance costs, can be reused many times, is an environmentally friendly and energy-saving product. When the crimping clamp is in use, use electrical tools to peel off the copper insulated connection point of the trunk line, and the stripping length is about 20-25mm; then connect one end of the aluminum wire with a length of about 35~40mm to the copper wire Carry out crimping packaging, the other end of the wire (aluminum wire) is connected to the input end of the clamp body, and the output end of the clamp body is connected to the one-phase voltage line (copper wire) of the electric energy meter. Then, use a wrench to tighten the compression bolts on the clamp body respectively, so that the compression bolts press the wiring pressure plate in the clamp body, so that the low-voltage side wire (aluminum wire) and the voltage wire (copper wire) can be effectively transition-connected That's it.

Claims (6)

1.一种铜铝线过渡压接线夹,其特征在于:它包括管状线夹本体和设置在线夹本体上的压紧螺丝,所述压紧螺丝通过螺纹孔与所述线夹本体连接,所述压紧螺丝的端部设置接线压板。 1. A copper-aluminum wire transition crimping clamp, characterized in that: it comprises a tubular clamp body and a compression screw arranged on the clamp body, and the compression screw is connected to the clamp body through a threaded hole, so The end of the compression screw is provided with a wiring pressing plate. 2.如权利要求1所述的铜铝线过渡压接线夹,其特征在于:所述线夹本体采用硅镁铝合金制件。 2. The copper-aluminum wire transition crimping clamp according to claim 1, characterized in that: the clamp body is made of silicon-magnesium-aluminum alloy. 3.如权利要求1所述的铜铝线过渡压接线夹,其特征在于:所述线夹本体表面涂有电力复合脂层。 3. The copper-aluminum wire transition crimping clamp according to claim 1, characterized in that: the surface of the clamp body is coated with an electric composite grease layer. 4.如权利要求1所述的铜铝线过渡压接线夹,其特征在于:所述线夹本体采用异形管状结构。 4. The copper-aluminum wire transition crimping clamp according to claim 1, characterized in that: the clamp body adopts a special-shaped tubular structure. 5.如权利要求1所述的铜铝线过渡压接线夹,其特征在于:所述压紧螺丝的数量为至少两个。 5. The copper-aluminum wire transition crimping clamp according to claim 1, characterized in that: the number of said pressing screws is at least two. 6.如权利要求1所述的铜铝线过渡压接线夹,其特征在于:所述接线压板的底侧设置弧形凹槽。 6. The copper-aluminum wire transition crimping clamp according to claim 1, characterized in that: arc-shaped grooves are provided on the bottom side of the terminal pressing plate.
CN 201220326652 2012-07-07 2012-07-07 A copper-aluminum wire transition crimping clamp Expired - Lifetime CN202616432U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220326652 CN202616432U (en) 2012-07-07 2012-07-07 A copper-aluminum wire transition crimping clamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220326652 CN202616432U (en) 2012-07-07 2012-07-07 A copper-aluminum wire transition crimping clamp

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102723625A (en) * 2012-07-07 2012-10-10 河南省电力公司周口供电公司 A copper-aluminum wire transition crimping clamp
CN104638392A (en) * 2015-01-27 2015-05-20 国家电网公司 Abnormal wire clip used for butt joint of copper and aluminum circuits
CN110148888A (en) * 2019-05-25 2019-08-20 郑州泰宏电气有限公司 A kind of power distribution cabinet top wiring construction

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102723625A (en) * 2012-07-07 2012-10-10 河南省电力公司周口供电公司 A copper-aluminum wire transition crimping clamp
CN104638392A (en) * 2015-01-27 2015-05-20 国家电网公司 Abnormal wire clip used for butt joint of copper and aluminum circuits
CN104638392B (en) * 2015-01-27 2017-05-17 国家电网公司 Abnormal wire clip used for butt joint of copper and aluminum circuits
CN110148888A (en) * 2019-05-25 2019-08-20 郑州泰宏电气有限公司 A kind of power distribution cabinet top wiring construction

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Granted publication date: 20121219

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