CN202609569U - Power battery feeder - Google Patents

Abstract

The utility model discloses a power battery material loading machine, it includes frame, transport mechanism, is located the pushing equipment in transport mechanism the place ahead, is located the feed mechanism and the feedback control system of pushing equipment top, and transport mechanism, pushing equipment and feed mechanism install respectively in the frame and realize automated control through the feedback control system. Compared with the prior art, the utility model discloses power battery material loading machine can realize continuous, high-efficient and automatic material loading.

Description

Power battery feeder

technical field

The utility model belongs to the field of power battery manufacturing, more specifically, the utility model relates to a power battery feeding machine.

Background technique

New energy is the main trend of future social development, and new energy vehicles are currently one of the hotspots that countries around the world are competing to research. As one of the core components of new energy vehicles, the efficient and automated production of power batteries is of great significance.

At present, the power battery loading process on the power battery assembly line is mostly done manually. The workers place the finished power battery in the correct position in the electric box according to the requirements, and then proceed to the next process of assembly. This assembly method not only has low production efficiency and automation, but also is difficult to guarantee the assembly quality, which affects the application and promotion of new energy vehicles.

In view of this, it is indeed necessary to provide a power battery feeder with high production efficiency.

Utility model content

The purpose of the utility model is to provide a power battery feeding machine with high production efficiency.

In order to achieve the purpose of the above invention, the utility model provides a power battery feeding machine, which includes a frame, a transport mechanism, a pushing mechanism located in front of the transport mechanism, a feeding mechanism located above the pushing mechanism, and a feedback control system. The transport mechanism, the pushing mechanism and the feeding mechanism are respectively installed on the frame and are automatically controlled by a feedback control system.

As an improvement of the power battery loading machine of the present invention, the transport mechanism includes a bracket installed on the frame, a sprocket chain mechanism fixed on the bracket, and a pair of stoppers respectively arranged on both sides of the sprocket chain mechanism. The material rack, and the transport motor mechanism connected with the sprocket chain mechanism.

As an improvement of the power battery feeding machine of the utility model, the sprocket chain mechanism includes a pair of sprocket shafts separated by a certain distance, a pair of front sprockets and a pair of rear sprockets respectively installed on the pair of sprocket shafts 1. A pair of first chains respectively connected to a pair of front and rear sprockets, and material stop strips equidistantly distributed on the first chains.

As an improvement of the power battery loading machine of the utility model, the transport motor mechanism includes a transport motor, a transport sprocket disposed on the transport motor, and transport chains respectively connecting the front sprocket and the transport sprocket.

As an improvement of the power battery loading machine of the utility model, the pushing mechanism includes a pushing bracket installed on the frame, a pushing screw nut mechanism arranged on the pushing bracket, and a pushing screw nut mechanism arranged on the pushing screw. The pusher on the nut mechanism is connected with the push screw nut mechanism, and the push motor mechanism is connected with the push screw nut mechanism.

As an improvement of the power battery loading machine of the utility model, the pushing screw nut mechanism includes a pushing screw, a pushing screw nut matched with the pushing screw, and a pushing screw connected with the pushing screw. Feed screw sprocket.

As an improvement of the power battery feeder of the utility model, the pusher motor mechanism includes a pusher motor, a pusher sprocket placed on the pusher motor, and a pusher screw sprocket and a pusher chain connected respectively Wheel pusher chain.

As an improvement of the power battery feeding machine of the utility model, the feeding mechanism includes a feeding manipulator bracket installed on the frame, an X-direction screw nut mechanism installed on the feeding manipulator bracket, and a screw nut mechanism installed on the X-direction A Y direction lead screw nut mechanism on the lead screw nut mechanism, and a manipulator installed on the Y direction lead screw nut mechanism.

As an improvement of the power battery feeding machine of the utility model, the X-direction screw nut mechanism includes an X-direction bracket arranged on the feeding manipulator bracket, an X-direction screw installed on the X-direction bracket, and an X-direction screw nut mechanism. The X-direction lead screw nut matched with the lead screw, and the X-direction servo motor connected with the X-direction lead screw.

As an improvement of the power battery feeding machine of the utility model, the Y-direction screw nut mechanism includes a Y-direction bracket arranged on the X-direction screw nut, a Y-direction screw installed on the Y-direction bracket, and a Y-direction screw nut. A Y direction lead screw nut matched with the direction lead screw, and a Y direction servo motor connected with the Y direction lead screw.

Compared with the prior art, the power battery feeding machine of the utility model adopts a transport mechanism, a material pushing mechanism located in front of the transport mechanism, a material feeding mechanism located above the material pushing mechanism and a feedback control system, which can realize continuous, efficient and automatic material feeding .

Description of drawings

The power battery feeder of the present invention and its beneficial technical effects will be described in detail below in conjunction with the accompanying drawings and specific implementation methods, wherein:

Fig. 1 is the front view of the power battery feeding machine of the utility model.

Fig. 2 is a top view of the utility model power battery feeder.

Fig. 3 is a left view of the utility model power battery feeder.

Detailed ways

In order to make the purpose of the invention, technical solutions and beneficial technical effects of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementations described in this specification are only for explaining the utility model, not for limiting the utility model.

Please refer to Fig. 1 to Fig. 3, the power battery feeder 100 of the present utility model can be used for the transportation and feeding of power batteries in groups, which includes a frame 1, a transport mechanism (not labeled), and a A material pushing mechanism (not labeled), a feeding mechanism (not labeled) located above the pushing mechanism and a feedback control system (not labeled). Wherein, the transportation mechanism, the pushing mechanism and the feeding mechanism are respectively installed on the frame 1, and the automatic control is realized through the feedback control system.

The frame 1 includes several support frames (not numbered) and a frame mounting plate 11 connecting the support frames.

The transportation mechanism comprises a support 21 installed on the frame mounting plate 11, a sprocket chain mechanism (unlabeled) fixed on the support 21, a pair of material stoppers 22 and a sprocket wheel chain mechanism respectively located on both sides of the sprocket chain mechanism. A transport motor mechanism (not numbered) connected to the chain mechanism.

The material stopper 22 is used to prevent the power batteries in groups from falling to both sides of the transport mechanism during transport.

The sprocket chain mechanism can be used to transport power batteries in groups, which includes a pair of sprocket shafts 231 arranged in parallel at a certain distance, a pair of front sprockets 235 and a pair of rear sprockets 232 respectively installed on the pair of sprocket shafts 231, A pair of first chains 233 respectively connecting a pair of front and rear sprockets 235 and 232 , and several retaining strips 234 distributed on the first chains 233 at equal intervals. The sprocket shaft 231 is installed on the bracket 21 through a bearing (not labeled), and the front sprocket 235 and the rear sprocket 232 are respectively connected to the sprocket shaft 231 by keys. The distance between the material retaining strips 234 is equal to the width of the power battery to meet the feeding requirements of power batteries of different sizes, and the distance between the material retaining strips 234 can be flexibly adjusted.

The transportation motor mechanism includes a transportation motor 236, a transportation sprocket 237 arranged on the transportation motor 236, and a transportation chain 238 connecting the front sprocket 235 and the transportation sprocket 237 respectively. When receiving the transport instruction of the group of power batteries, the transport motor 236 is started to drive the movement of the sprocket chain mechanism, and the group of power batteries is sent to the pushing station.

The pusher mechanism includes a pusher bracket 31 installed on the frame mounting plate 11 and a pusher screw nut mechanism (not labeled) which is arranged on the pusher bracket 31 and pushes a single battery to the feeding station, and is arranged on the pusher wire The pusher 33 that links to each other with the pusher screw nut mechanism on the bar nut mechanism, and the pusher motor mechanism (unlabeled) that links to each other with the pusher screw nut mechanism.

The push screw nut mechanism includes a push screw 321, a push screw nut (unlabeled) that cooperates with the push screw 321, and a push screw that is connected to the push screw 321 by a key connection Sprocket 323.

The pusher motor mechanism includes a pusher motor 325, a pusher sprocket 326 placed on the pusher motor 325, and a pusher chain 324 connecting the pusher screw sprocket 323 and the pusher sprocket 326 respectively.

When receiving the battery pushing instruction, the pushing motor 325 starts, and by the cooperation of the pushing screw sprocket 323, the pushing sprocket 326 and the pushing chain 324, the battery is pushed to the charging station of the charging mechanism.

Feeding mechanism comprises the feeding manipulator support 41 that is installed on the frame mounting plate 11, is installed on the feeding manipulator support 41 and realizes the X direction lead screw nut mechanism 42 that moves in X direction, is installed on the X direction lead screw nut mechanism 42 The Y direction lead screw nut mechanism 43 on the top, the manipulator 44 that is installed on the Y direction lead screw nut mechanism 43 and the rotary cylinder (unlabeled) and the finger cylinder (unlabeled) that control the manipulator 44.

The X direction screw nut mechanism 42 comprises the X direction support 421 that is located on the feeding manipulator support 41, the X direction leading screw (unlabeled) that is installed on the X direction support 421 by the bearing, the X direction that cooperates with the X direction leading screw. Lead screw nut (unlabeled), and the X-direction servo motor 424 connected with the X-direction lead screw through a shaft coupling.

The Y direction lead screw nut mechanism 43 comprises the Y direction support 431 that is located on the X direction lead screw nut, the Y direction lead screw (unlabeled) that is installed on the Y direction support 431 by the bearing, the Y direction that cooperates with the Y direction lead screw. Lead screw nut (unlabeled), and the Y direction servo motor 434 connected with the Y direction lead screw through a shaft coupling.

The manipulator 44 is used to grab the power battery, which is connected with the screw nut in the Y direction. The rotary cylinder and the finger cylinder realize the rotation, loosening and clamping of the power battery.

When the manipulator 44 received a translation command along the X direction, the X direction servo motor 424 started, and through the action of the X direction screw nut mechanism 42, the Y direction lead screw nut mechanism 43 and the manipulator 44 were translated along the X direction; in the same way, when When the manipulator 44 receives a translation command along the Y direction, the Y direction servo motor 434 starts, and under the action of the Y direction screw nut mechanism 43, the manipulator 44 translates along the Y direction.

The feedback control system is used to control the coordinated movement of the feeding mechanism and the pushing mechanism, and it includes a mechanism installed on the support 21, the pushing screw nut mechanism, the X direction screw nut mechanism 42, the Y direction screw nut mechanism 43 and the manipulator 44. A position sensor (not labeled), a power battery positive and negative sensor (not labeled) installed on the manipulator 44, and a PLC (not labeled) arranged on the frame.

The power battery feeding machine of the utility model adopts a sprocket chain mechanism to feed materials, which ensures the continuity of feeding. The distance between the retaining strips equidistantly distributed on the first chain is adjustable, so different equal distances can be selected according to the width of the power battery, thereby expanding the feeding range of the power battery.

To sum up, the power battery feeding machine of the present utility model adopts the adjustable spacing bar, which improves the versatility of the power battery feeding machine; the pushing mechanism is realized by the pushing screw nut mechanism, which is not only simple in structure, but also Ensure the consistency and continuity of feeding; the transport mechanism adopts a sprocket chain mechanism to realize the recycling of the blocking strip, ensure the accuracy of the moving position of the blocking strip and the continuity of feeding; use the combination of sensors and PLC to form a closed loop The feedback control system controls the coordinated movement of various mechanisms to realize continuous and efficient automatic feeding of power batteries.

According to the above principles, the utility model can also make appropriate changes and modifications to the above embodiments. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.

Claims (10)

1. electrokinetic cell feeder; It is characterized in that: said electrokinetic cell feeder comprises frame, transport establishment, be positioned at the pusher in transport establishment the place ahead, be positioned at the feed mechanism and the feedback control system of pusher top, and transport establishment, pusher and feed mechanism are installed in respectively on the frame and through feedback control system and realize automation control.

2. electrokinetic cell feeder according to claim 1; It is characterized in that: said transport establishment comprises rack-mounted support, be fixed on sprocket wheel link chain mechanism on the support, be located at a pair of backgauge frame of sprocket wheel link chain mechanism both sides respectively, and the transportation motor mechanism that links to each other with the sprocket wheel link chain mechanism.

3. electrokinetic cell feeder according to claim 2; It is characterized in that: said sprocket wheel link chain mechanism comprises a pair of sprocket shaft separated by a distance, is installed in before a pair of on the pair of sprocket axle sprocket wheel with a pair of back sprocket wheel, be connected a pair of first chain of a pair of forward and backward sprocket wheel respectively respectively, and equidistantly is distributed in the backgauge bar on first chain.

4. electrokinetic cell feeder according to claim 2 is characterized in that: said transportation motor mechanism comprises the transportation motor, is located at the transportation sprocket wheel on the transportation motor, and the delivery chain that connects preceding sprocket wheel and transportation sprocket wheel respectively.

5. electrokinetic cell feeder according to claim 1; It is characterized in that: the pusher screw-nut body on said pusher comprises rack-mounted pusher support and is located at the pusher support, be located on the pusher screw-nut body and the pusher that links to each other with the pusher screw-nut body, and the pusher motor mechanism that links to each other with the pusher screw-nut body.

6. electrokinetic cell feeder according to claim 5 is characterized in that: said pusher screw-nut body comprises pusher leading screw, the pusher feed screw nut that cooperates with the pusher leading screw, and the pusher leading screw sprocket wheel that links to each other with the pusher leading screw.

7. electrokinetic cell feeder according to claim 6 is characterized in that: said pusher motor mechanism comprises the pusher motor, places the pusher sprocket wheel on the pusher motor, and the pusher chain that connects pusher leading screw sprocket wheel and pusher sprocket wheel respectively.

8. electrokinetic cell feeder according to claim 1; It is characterized in that: said feed mechanism comprises rack-mounted feeding manipulator support, be installed in directions X screw-nut body on the feeding manipulator support, be installed in the Y direction screw-nut body on the directions X screw-nut body, and is installed in the manipulator on the Y direction screw-nut body.

9. electrokinetic cell feeder according to claim 8; It is characterized in that: said directions X screw-nut body comprises the directions X support be located on the feeding manipulator support, is installed in the directions X leading screw on the directions X support, the directions X feed screw nut that cooperates with the directions X leading screw, and with directions X leading screw bonded assembly directions X servomotor.

10. electrokinetic cell feeder according to claim 9; It is characterized in that: said Y direction screw-nut body comprises the Y direction support be located on the directions X feed screw nut, is installed in the Y direction leading screw on the Y direction support, the Y direction feed screw nut that cooperates with Y direction leading screw, and with Y direction leading screw bonded assembly Y direction servomotor.

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