CN202609386U - Bin bottom spiral discharging device - Google Patents
Bin bottom spiral discharging device Download PDFInfo
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- CN202609386U CN202609386U CN201220270796.9U CN201220270796U CN202609386U CN 202609386 U CN202609386 U CN 202609386U CN 201220270796 U CN201220270796 U CN 201220270796U CN 202609386 U CN202609386 U CN 202609386U
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- 238000007599 discharging Methods 0.000 title abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000009434 installation Methods 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- -1 are used in pulping Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及输送装置领域,特别涉及一种仓底螺旋出料装置。The utility model relates to the field of conveying devices, in particular to a spiral discharge device at the bottom of a warehouse.
背景技术 Background technique
目前,在制浆、人造板、生物质能源等行业中利用到各种各样的散状物料,如木片、树皮、纤维以及粉碎的秸秆等。上述散状物料在生产线都采用料仓进行存储利用,为了能保证生产线上物料输送的均匀,需要一种能自动且均匀出料的装置将散状物料从料仓中取出来,同时为了使出料装置自动化、连续、稳定的运行,需要避免仓内物料搭桥及堵料现象。物料搭桥现象即物料在筒仓的出料口处形成拱状或桥状堆积,阻碍上面的物料向下流动。At present, various bulk materials, such as wood chips, bark, fibers and crushed straw, are used in pulping, wood-based panels, biomass energy and other industries. The above-mentioned bulk materials are stored and utilized in silos in the production line. In order to ensure uniform material delivery on the production line, an automatic and uniform discharge device is needed to take the bulk materials out of the silo. For the automatic, continuous and stable operation of the feeding device, it is necessary to avoid the phenomenon of material bridging and material blocking in the warehouse. The phenomenon of material bridging means that the material forms an arch or bridge-like accumulation at the outlet of the silo, which hinders the downward flow of the material above.
目前,在工厂中,大多在料仓下采用一个锥形仓底,该仓底采用振动出料装置或螺旋出料装置等出料,这些出料装置出料时极易产生堵料或仓内物料搭桥现象,因此,经常需要进行人工清理,使得生产效率低,劳动强度大,严重影响生产的连续性。At present, in factories, a conical bottom is mostly used under the silo, and the bottom of the silo is discharged by a vibrating discharge device or a screw discharge device. The phenomenon of material bridging, therefore, often requires manual cleaning, resulting in low production efficiency and high labor intensity, which seriously affects the continuity of production.
因此,如何避免料仓内物料搭桥及堵料现象,是本领域技术人员亟待解决的技术问题。Therefore, how to avoid material bridging and material blocking in the silo is a technical problem to be solved urgently by those skilled in the art.
实用新型内容 Utility model content
有鉴于此,本实用新型提供了一种仓底螺旋出料装置,以避免仓内物料搭桥及堵料现象。In view of this, the utility model provides a spiral discharge device at the bottom of the silo, so as to avoid the phenomenon of material bridging and material blocking in the silo.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种仓底螺旋出料装置,包括:A silo bottom screw discharge device, comprising:
设置在料仓底部的固定支架;A fixed bracket set at the bottom of the silo;
可转动地设置于所述固定支架上的回转支架,所述回转支架的转动中心线与所述料仓的回转中心线共线,所述回转支架的底部具有出料口,上部具有与所述料仓相通的进料口;The rotary bracket is rotatably arranged on the fixed bracket, the rotation centerline of the rotary bracket is collinear with the rotation centerline of the silo, the bottom of the rotary bracket has a discharge port, and the upper part has a The feed port connected to the silo;
驱动所述回转支架转动的第一驱动装置;a first driving device that drives the rotation of the slewing bracket;
设置于所述回转支架上,且一端由所述进料口伸入所述料仓内的螺旋轴。The screw shaft is arranged on the slewing bracket and has one end extending into the silo from the feed inlet.
优选地,在上述仓底螺旋出料装置中,所述螺旋轴的轴线延伸方向与所述料仓底部的内壁平行,且靠近料仓底部的内壁布置。Preferably, in the above-mentioned screw discharge device at the bottom of the silo, the axial extension direction of the screw shaft is parallel to the inner wall of the bottom of the silo and arranged close to the inner wall of the bottom of the silo.
优选地,在上述仓底螺旋出料装置中,所述螺旋轴包括:Preferably, in the above-mentioned screw discharge device at the bottom of the silo, the screw shaft includes:
螺旋叶片;spiral blade;
用于安装所述螺旋叶片的安装轴,所述安装轴可转动地设置于所述回转支架上;An installation shaft for installing the helical blade, the installation shaft is rotatably arranged on the rotary bracket;
设置于所述回转支架上,且与所述安装轴相连的第二驱动装置。A second driving device that is arranged on the slewing bracket and connected with the installation shaft.
优选地,在上述仓底螺旋出料装置中,所述螺旋叶片采用变螺距的形式布置。Preferably, in the above-mentioned spiral discharge device at the bottom of the silo, the spiral blades are arranged in a form of variable pitch.
优选地,在上述仓底螺旋出料装置中,所述螺旋叶片为带齿叶片。Preferably, in the above-mentioned spiral discharge device at the bottom of the silo, the spiral blade is a toothed blade.
优选地,在上述仓底螺旋出料装置中,还包括为所述第一驱动装置和所述第二驱动装置提供电源和电气控制信号的供电装置。Preferably, the above-mentioned bin bottom screw discharge device further includes a power supply device for providing power and electrical control signals to the first drive device and the second drive device.
优选地,在上述仓底螺旋出料装置中,所述第一驱动装置包括第一电机和与该第一电机的输出端相连的第一减速机;Preferably, in the above-mentioned screw discharge device at the bottom of the silo, the first drive device includes a first motor and a first reducer connected to the output end of the first motor;
所述第二驱动装置包括第二电机和与该第二电机的输出端相连的第二减速机。The second drive device includes a second motor and a second reducer connected to the output end of the second motor.
优选地,在上述仓底螺旋出料装置中,所述第一电机和所述第二电机均为变频电机。Preferably, in the above-mentioned screw discharge device at the bottom of the silo, both the first motor and the second motor are variable frequency motors.
优选地,在上述仓底螺旋出料装置中,所述第一驱动装置通过齿轮机构驱动所述回转支架转动。Preferably, in the above-mentioned screw discharge device at the bottom of the silo, the first drive device drives the rotary support to rotate through a gear mechanism.
优选地,在上述仓底螺旋出料装置中,所述回转支架的上部与物料接触处为圆锥顶,所述进料口开设于所述圆锥顶上。Preferably, in the above-mentioned spiral discharge device at the bottom of the silo, the contact between the upper part of the slewing bracket and the material is a conical top, and the feeding port is opened on the conical top.
从上述的技术方案可以看出,本实用新型实施例提供的仓底螺旋出料装置中,回转支架通过第一驱动装置提供的动力绕料仓中心线旋转,因此设置于回转支架上的螺旋轴也可以随着回转支架绕料仓中心线连续回转,这样,螺旋轴能移动到料仓底部的任意角度,搅拌到仓底任意角度的物料并输送。因为螺旋轴在仓底的移动,增加了物料的流动性,不仅实现出料,而且能起到对料仓内物料破拱的作用,因此,本实用新型实施例提供的仓底螺旋出料装置能够防止物料在仓内搭桥和堵料,实现了高效、稳定、高自动化出料的目的。It can be seen from the above technical solutions that in the screw discharge device at the bottom of the silo provided by the embodiment of the utility model, the power provided by the first driving device for the rotary support rotates around the center line of the silo, so the screw shaft arranged on the rotary support It can also rotate continuously around the center line of the silo with the slewing bracket, so that the screw shaft can move to any angle at the bottom of the silo, and the material at any angle at the bottom of the silo can be stirred and transported. Because the movement of the screw shaft at the bottom of the silo increases the fluidity of the material, it not only realizes the discharge, but also can break the arch of the material in the silo. Therefore, the screw discharge device at the bottom of the silo provided by the embodiment of the utility model It can prevent materials from bridging and blocking materials in the warehouse, and realizes the purpose of efficient, stable and highly automatic discharging.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型实施例提供的仓底螺旋出料装置的结构示意图。Fig. 1 is a schematic structural diagram of a silo bottom screw discharge device provided by an embodiment of the present invention.
具体实施方式 Detailed ways
本实用新型公开了一种仓底螺旋出料装置,以避免仓内物料搭桥及堵料现象。The utility model discloses a spiral discharge device at the bottom of a warehouse, which can avoid the phenomenon of material bridging and material blocking in the warehouse.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1,图1为本实用新型实施例提供的仓底螺旋出料装置的结构示意图。Please refer to Fig. 1, Fig. 1 is a structural schematic diagram of the screw discharge device at the bottom of the silo provided by the embodiment of the present invention.
本实用新型实施例提供的仓底螺旋出料装置,包括固定支架1、回转支架2、第一驱动装置6和螺旋轴。The screw discharge device at the bottom of the silo provided by the embodiment of the utility model includes a fixed bracket 1, a
其中,固定支架1设置在料仓底部,以适应回转支架2能够稳定的装配于料仓底部。Wherein, the fixed support 1 is arranged at the bottom of the silo, so that the
回转支架2可转动地设置于固定支架1上,其转动中心线与料仓的回转中心线共线,并且,回转支架2的底部具有出料口8,上部具有与料仓相通的进料口9,料仓内的物料能够通过进料口9进入回转支架2内,并由出料口8排出。The
螺旋轴设置于回转支架2上,且一端由进料口9伸入料仓内,第一驱动装置6驱动回转支架2转动,同时,螺旋轴能够跟随回转支架2的转动也绕料仓的回转中心线转动,以使得伸入料仓内的一端对料仓的内壁进行刮料。The screw shaft is arranged on the
本实用新型实施例提供的仓底螺旋出料装置工作时,回转支架2通过第一驱动装置6提供的动力绕料仓中心线旋转,因此设置于回转支架2上的螺旋轴也可以随着回转支架2绕料仓中心线连续回转,这样,螺旋轴能移动到料仓底部的任意角度,搅拌到仓底任意角度的物料并输送。因为螺旋轴在仓底的移动增加了物料的流动性,不仅实现出料的目的,而且能起到对料仓内物料破拱的作用,因此,本实用新型实施例提供的仓底螺旋出料装置能够防止物料在仓内搭桥和堵料,实现高效、稳定、高自动化出料的目的。When the screw discharge device at the bottom of the silo provided by the embodiment of the utility model is working, the
在本实施例中,回转支架2与固定支架1的相对旋转技术对本领域的专业技术人员来说是容易实现的,比如,回转支架2可通过一个回转支撑5可转动地设置于固定支架1上,该回转支承5分别与固定支架1和回转支架2连接的两部分可相对旋转,所谓的可相对旋转技术对本领域的技术人员来说也是容易实现的,比如可以通过润滑脂或轴承实现。In this embodiment, the relative rotation technology of the
为了进一步优化上述技术方案,螺旋轴的轴线延伸方向与料仓底部的内壁平行,且靠近料仓底部的内壁布置,以使得在螺旋轴移动到料仓底部的任意角度的同时,也搅拌到仓底任意一处的物料,不留死角。本领域技术人员可以理解的是,螺旋轴越靠近料仓底部内壁,其对料仓底部内壁上粘附的物料的刮除效果越好,对物料的清理效果越好,但是也要和料仓底部内壁之间具有一定间隙,否则由于摩擦力的存在,而使得螺旋轴无法转动。In order to further optimize the above technical solution, the extension direction of the axis of the screw shaft is parallel to the inner wall of the bottom of the silo and arranged close to the inner wall of the bottom of the silo, so that when the screw shaft moves to any angle at the bottom of the silo, it is also stirred to the bottom of the silo Any part of the material at the bottom, leaving no dead space. Those skilled in the art can understand that the closer the screw shaft is to the inner wall at the bottom of the silo, the better the scraping effect on the material adhered to the inner wall at the bottom of the silo, and the better the cleaning effect on the material. There is a certain gap between the inner walls of the bottom, otherwise the screw shaft cannot rotate due to the existence of friction.
为了进一步优化上述技术方案,螺旋轴包括螺旋叶片11、安装轴3和第二驱动装置4。In order to further optimize the above technical solution, the screw shaft includes a
其中,安装轴3表面设有螺旋叶片11,并且可转动地设置于回转支架2上,第二驱动装置4设置于回转支架2上,且与安装轴3相连。Wherein, the surface of the
螺旋叶片11通过焊接或铆接设于安装轴3上,安装轴3通过轴承10固定在回转支架2上,第二驱动装置4安装至螺旋轴由出料口9伸出料仓的安装轴3的端部,并驱动螺旋轴自转,从而带动螺旋叶片11运动,实现自动取料、输送和出料的目的。The
在本实施例中,螺旋轴上的螺旋叶片11可以采用变螺距的形式布置,也可根据物料的不同采用带齿叶片或不带齿叶片,变直径螺旋叶片或等直径螺旋叶片,对于螺旋叶片11的具体型质,本实用新型不作限定。In this embodiment, the
在本实施例中,还包括供电装置7,以实现自动化控制的目的。供电装置7为整个仓底出料装置提供不间断的电源和电气控制信号。为了保证回转支架2相对于固定支架1不管旋转到哪个方向和位置,供电装置7都能提供稳定的电源和电气控制信号,本实用新型提供的供电装置7可采用圆环形的滑触线供电,或软电缆供电。In this embodiment, a
为了进一步优化上述技术方案,第一驱动装置6包括第一电机和与该第一电机的输出端相连的第一减速机;In order to further optimize the above technical solution, the
第二驱动装置包括第二电机和与该第二电机的输出端相连的第二减速机。The second drive device includes a second motor and a second speed reducer connected to the output end of the second motor.
在本实施例中,第二电机采用启动平稳、启动电流小的变频电机,实现转速的调节,同时可实现输送量的无级调节;In this embodiment, the second motor adopts a variable frequency motor with stable start and small starting current to realize the adjustment of the rotating speed and realize the stepless adjustment of the conveying volume;
第一电机可根据物料的不同采用变频电机或力矩电机,该类电机速度可调,可调整回转支架2绕料仓中心旋转的速度;The first motor can be a variable frequency motor or a torque motor according to different materials. The speed of this type of motor can be adjusted, and the speed at which the
第二减速机采用空心轴装式减速机,以使得安装方便,结构紧凑;The second reducer adopts a hollow shaft-mounted reducer to facilitate installation and compact structure;
第一减速机的输出轴与料仓中心平行,通过齿轮机构驱动回转支架2转动,实现平稳和高效率的传动;The output shaft of the first reducer is parallel to the center of the silo, and the
第一电机与第一减速机采用直连的形式,结构紧凑;The first motor and the first reducer are directly connected, and the structure is compact;
第二电机与第二减速机采用齿轮马达一体的形式,结构紧凑。The second motor and the second reducer adopt the form of an integrated gear motor, and the structure is compact.
为了进一步优化上述技术方案,回转支架2的上部与物料接触处为圆锥顶12,进料口9开设于圆锥顶12上,其中,圆锥顶12能减小回转支架2旋转时与物料的摩擦力。In order to further optimize the above-mentioned technical scheme, the contact between the upper part of the
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
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| CN201220270796.9U CN202609386U (en) | 2012-06-08 | 2012-06-08 | Bin bottom spiral discharging device |
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| Country | Link |
|---|---|
| CN (1) | CN202609386U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103132359A (en) * | 2013-03-26 | 2013-06-05 | 孟周强 | Transverse tube continuous cooking and steam explosion apparatus for biomass cellulosic ethanol |
| CN103332414A (en) * | 2013-07-09 | 2013-10-02 | 浙江中科兴环能设备有限公司 | Stokehole stock bin material stirring device |
| CN110260649A (en) * | 2019-05-27 | 2019-09-20 | 江苏鹏飞集团股份有限公司 | Prevent to expect the preheating in rotary kiln device that wall is formed |
| CN110745581A (en) * | 2019-11-21 | 2020-02-04 | 郑州纽路普科技有限公司 | A storage feeding device |
-
2012
- 2012-06-08 CN CN201220270796.9U patent/CN202609386U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103132359A (en) * | 2013-03-26 | 2013-06-05 | 孟周强 | Transverse tube continuous cooking and steam explosion apparatus for biomass cellulosic ethanol |
| CN103332414A (en) * | 2013-07-09 | 2013-10-02 | 浙江中科兴环能设备有限公司 | Stokehole stock bin material stirring device |
| CN110260649A (en) * | 2019-05-27 | 2019-09-20 | 江苏鹏飞集团股份有限公司 | Prevent to expect the preheating in rotary kiln device that wall is formed |
| CN110745581A (en) * | 2019-11-21 | 2020-02-04 | 郑州纽路普科技有限公司 | A storage feeding device |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121219 Termination date: 20210608 |
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| CF01 | Termination of patent right due to non-payment of annual fee |