CN202608084U - Rotating disc type hydraulic forming machine - Google Patents
Rotating disc type hydraulic forming machine Download PDFInfo
- Publication number
- CN202608084U CN202608084U CN 201120309281 CN201120309281U CN202608084U CN 202608084 U CN202608084 U CN 202608084U CN 201120309281 CN201120309281 CN 201120309281 CN 201120309281 U CN201120309281 U CN 201120309281U CN 202608084 U CN202608084 U CN 202608084U
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- rotating disc
- pressure head
- forming machine
- disc type
- compacting
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Abstract
A rotating disc type hydraulic forming machine is disclosed and the hydraulic forming machine is characterized by improved product density when power is compacted, accurate precision of mould rotation positions, easy tracking and control of the production process, improved work efficiency, overload protection, reduced repair and maintenance cost, and reduced size and noise. The rotating disc type hydraulic forming machine consists of a hydraulic oil pump station, an auxiliary oil tank, a crossbeam, a locking screw nut, a hydraulic main oil cylinder, an auxiliary oil cylinder, a movable beam, compacting pressure heads, a pre-compacting pressure head, a multi-station rotating disc, a base seat, a rotating shaft, an electric cam indexing driving device, a wear-resistant liner plate, upright columns, a demoulding pressure head, a material distribution disc, and a belt conveyor, wherein the rotating shaft is arranged below the middle of the multi-station rotating disc, a lower end of the rotating shaft is provided with the electric cam indexing driving device, the material distribution disc is arranged above one side of the multi-station rotating disc, and the belt conveyor is arranged below one side of the multi-station rotating disc. The rotating disc type hydraulic forming machine is advantaged by simple structure, convenience of use, safe operation, saved time, saved labor, reduced worries, convenience of popularization, greatly improved compacting quality of the products, and greatly improved equipment stability and reliability.
Description
Technical field
The utility model relates to hydraulic forming machine, especially a kind of rotating disc type hydraulic forming machine.
Background technology
At present, existing powder compacting industry is an example with the formed coke make-up machine, and mechanical compaction power is little, and the briquette prod density of compression moulding is low, and after coking, the product porosity is high, influence calorific capacity, and intensity is low, and product is frangible.In the equipment pressing process, station dial position positioning accuracy is low, pressure head takes place easily be pressed on the mould, causes mechanical breakdown, damage equipment, even cause personal injury.Existing station dial drive unit adopts special-shaped cam to drive, and equipment volume, noise is big and heavy, safeguards that difficulty and cost are high, influence production efficiency.
In view of the foregoing, traditional mechanical-moulded equipment needs to improve.
The utility model content
The purpose of the utility model is in order to overcome deficiency of the prior art, a kind of rotating disc type hydraulic forming machine to be provided, and when powder compaction, improves product density, makes mould transposition precision accurate, and the easy tracking Control of production process has improved operating efficiency; Can overload protection, reduce maintenance and maintenance cost, reduced volume, noise.
The utility model adopts following technical scheme to achieve these goals: a kind of rotating disc type hydraulic forming machine is by hydraulic oil pumping plant, auxiliary fuel tank, crossbeam; Locking nut, hydraulic pressure master cylinder, auxiliary oil cylinder, walking beam, compacting pressure head; The precompressed pressure head, station dial, base, rotating shaft, motorized cams drive device of index; Abrasion-proof backing block, column, demoulding pressure head, cloth tray, belt conveyor constitutes; Top around the base vertically is provided with four root posts, and the middle part of four root posts is provided with walking beam, and the top of four root posts is provided with crossbeam, and the two ends of four root posts are provided with locking nut; The top of crossbeam is provided with auxiliary fuel tank, and the middle part between crossbeam and the walking beam is provided with the hydraulic pressure master cylinder, and the bilateral symmetry of hydraulic pressure master cylinder is provided with auxiliary oil cylinder.
The below of walking beam is provided with at least two compacting pressure heads, and a side of compacting pressure head is provided with the precompressed pressure head, and the opposite side of compacting pressure head is provided with demoulding pressure head.
The top of base is provided with station dial, between station dial and the base abrasion-proof backing block is set; Reserve at least two compression mold cavities on the station dial, corresponding with the compacting pressure head of top.
The middle part of station dial below is provided with rotating shaft, and the lower end of rotating shaft is provided with the motorized cams drive device of index; One side of station dial top is provided with cloth tray, and a side of station dial below is provided with belt conveyor.
One side of base is provided with the hydraulic oil pumping plant, between hydraulic oil pumping plant and the auxiliary fuel tank conduit under fluid pressure is set.
The operation principle of the utility model is: the utility model structural entity framework adopts three traditional beam four-column type structures; Through locking nut 4 with four root posts 15, base 11; Walking beam 7, crossbeam 3 link together; Station dial 10 is positioned at above the base 11, and and base between be provided with replaceable abrasion-proof backing block 14, the output shaft through rotating shaft 12 and the motorized cams drive device of index 13 of lower end relies on shaft coupling to be rigidly connected.Three kinds of pressure heads are installed above the walking beam 7 to be respectively: in precompressed pressure head 9, compacting pressure head 8,16, one pressing processes of demoulding pressure head, three kinds of pressure heads are realized work such as the precompressed, compacting, the demoulding to product respectively, and rotating disk revolved and turn 90 degrees after each station was accomplished.
The cloth hole of station dial 10 is connected with cloth tray 17, and cloth tray is through stirring motor delivery plate cloth; When compacting demoulding pressure head 16 demouldings of article on walking beam 7 that are over, with the product that compacting finishes, be transported to next flow process through the belt conveyor 18 in the base 11.Hydraulic pressure master cylinder 5 is installed on the crossbeam 3, and oil cylinder top 2 pairs of oil cylinders of auxiliary connection fuel tank carry out repairing, and master cylinder 5 both sides are provided with the auxiliary oil cylinder 6 of two symmetries, walking beam 7 is moved down fast and returns.
This novel practical product adopts sophisticated sensor control, the sequentially-operating between each module of organic connection.After motorized cams drive device of index 13 drives station dial 10 rotations 90 degree; System's self-locking is also sent signal and is given PLC; Auxiliary oil cylinder 6 began to move and drove walking beam 7 beginnings that are positioned at upper limit and moves down into (contact material) behind the certain altitude fast this moment; Master cylinder 5 pistons stretch out fast and promote walking beam 7 pressurization compactings, make walking beam 7 move on to upper limit on fast when walking beam 7 compactings finishing back system sends signal, and send signal once more to motorized cams drive device of index 13; The driving station dial revolves and turn 90 degrees, so successively circulation.The workflow of circulation is successively: cloth, and precompressed, compacting, the demoulding, accent begins to carry out then.
The utility model adopts the numerical control hydraulic compacting, and the motorized cams calibration drives the accurate calibration of station dial, the design of the dual interlocking overload protection of pressing process; Disk forming equipment is carried out modularization control, checkout gear is set in the individual module, interlocking is set between the relating module, and have special sensor to send signal to convey to PLC, realize intelligent logical sequentially-operating device, realize the automated safe production of equipment.
In a word, the utility model is by being made up of base, indexing means, station dial, charging gear, transport, master cylinder, auxiliary oil cylinder, precompressed, compacting and stripper punch, walking beam, upper beam, fuel tank.Its transmission system mainly contains motor, hydraulic pump, control valve, cooler, and conduit under fluid pressure and annex constitute, and its indexing means mainly contains; Motor, reductor, dividing head, sensor is formed; Dividing head, shaft coupling is connected through power transmission shaft two ends difference spline with station dial, realizes intermittently rotating.
Motor reducer, dividing head, and the common high accuracy high pulling torque indexing means of forming of sensor, the application on the hydraulic press make-up machine.
Through PLC and various sensor to indexing means, the control that each control valve of hydraulic press carries out, feedback and interlock function.
Detect the rotating accuracy of station dial through pneumatic testing agency, confirm that mould accurately puts in place after, can suppress.
When biasing took place for drift compacting and have foreign matter such as ironware to get into mould, displacement transducer can send signal and make the oil cylinder pressure release, and system cut-off carries out overload protection.
When the deathtrap of people's access arrangement compacting, inductive pick-up gives a warning, and equipment is quit work in the course of the work.
The beneficial effect of the utility model is: simple in structure, volume, little, easy to use, the handling safety of noise, the quality with product of increasing work efficiency, save time, laborsaving, save worry, invest lowly, be convenient to popularization.
The utility model can be suppressed the product of different size, only needs the adjustment related die to get final product highly versatile.
The product packing of being suppressed is high, and because of static pressure compacting venting quality is good, product does not have the lamination phenomenon, mechanical strength, hot-pressing strength height.
Adopt the numerical control servo hydraulic system, realized the controlled row of production process, the dual interlocking overload protection arrangement of design machinery and electrical equipment in the pressing process breaks down and in time reports to the police and shutdown, and equipment is carried out omnibearing protection.
Adopt the big flow screw-in cartridge valve of import, the high-low pressure hydraulic system, material adopts the secondary compacting, improves the compacting quality of product and the stability and the reliability of equipment greatly.
Because of adopting modularized design, install and remove easy to maintenancely, enhance productivity.
This product is applicable to powder compacting industries such as press type coal type Jiao, refractory brick, graphite electrode, magnetic material, emery wheel, adapts to abominable production environment.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described further:
Fig. 1 is the general assembly structural representation of the utility model;
Fig. 2 is the structure side view of the utility model;
Among Fig. 1,2: hydraulic oil pumping plant 1, auxiliary fuel tank 2, crossbeam 3, locking nut 4, hydraulic pressure master cylinder 5; Auxiliary oil cylinder 6, walking beam 7, compacting pressure head 8, precompressed pressure head 9, station dial 10; Base 11, rotating shaft 12, motorized cams drive device of index 13, abrasion-proof backing block 14; Column 15, demoulding pressure head 16, cloth tray 17, belt conveyor 18.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the utility model is done further explain:
As shown in the figure, the two ends that the top that the middle part that the top around the base 11 vertically is provided with four root posts, 15, four root posts 15 is provided with walking beam 7, four root posts 15 is provided with crossbeam 3, four root posts 15 are provided with locking nut 4; The top of crossbeam 3 is provided with auxiliary fuel tank 2, and the middle part between crossbeam 3 and the walking beam 7 is provided with hydraulic pressure master cylinder 5, and the bilateral symmetry of hydraulic pressure master cylinder 5 is provided with auxiliary oil cylinder 6.
The below of walking beam 7 is provided with at least two compacting pressure heads 8, and a side of compacting pressure head 8 is provided with precompressed pressure head 9, and the opposite side of compacting pressure head 8 is provided with demoulding pressure head 16.
The top of base 11 is provided with station dial 10, between station dial 10 and the base 11 abrasion-proof backing block 14 is set; Reserve at least two compression mold cavities on the station dial 10, corresponding with the compacting pressure head 8 of top.
The middle part of station dial 10 belows is provided with rotating shaft 12, and the lower end of rotating shaft 12 is provided with motorized cams drive device of index 13; One side of station dial 10 tops is provided with cloth tray 17, and a side of station dial 10 belows is provided with belt conveyor 18.
One side of base 11 is provided with hydraulic oil pumping plant 1, between hydraulic oil pumping plant 1 and the auxiliary fuel tank 2 conduit under fluid pressure is set.
Claims (5)
1. rotating disc type hydraulic forming machine is by hydraulic oil pumping plant (1), auxiliary fuel tank (2), crossbeam (3), locking nut (4); Hydraulic pressure master cylinder (5), auxiliary oil cylinder (6), walking beam (7), compacting pressure head (8), precompressed pressure head (9); Station dial (10), base (11), rotating shaft (12), motorized cams drive device of index (13), abrasion-proof backing block (14); Column (15), demoulding pressure head (16), cloth tray (17), belt conveyor (18) constitutes; It is characterized in that: base (11) top all around vertically is provided with four root posts (15), and the middle part of four root posts (15) is provided with walking beam (7), and the top of four root posts (15) is provided with crossbeam (3), and the two ends of four root posts (15) are provided with locking nut (4); The top of crossbeam (3) is provided with auxiliary fuel tank (2), and the middle part between crossbeam (3) and the walking beam (7) is provided with hydraulic pressure master cylinder (5), and the bilateral symmetry of hydraulic pressure master cylinder (5) is provided with auxiliary oil cylinder (6).
2. a kind of rotating disc type hydraulic forming machine according to claim 1; It is characterized in that: the below of walking beam (7) is provided with at least two compacting pressure heads (8); One side of compacting pressure head (8) is provided with precompressed pressure head (9), and the opposite side of compacting pressure head (8) is provided with demoulding pressure head (16).
3. a kind of rotating disc type hydraulic forming machine according to claim 1 is characterized in that: the top of base (11) is provided with station dial (10), between station dial (10) and the base (11) abrasion-proof backing block (14) is set; Station dial (10) is gone up and reserved at least two compression mold cavities, and is corresponding with the compacting pressure head (8) of top.
4. a kind of rotating disc type hydraulic forming machine according to claim 1 is characterized in that: the middle part of station dial (10) below is provided with rotating shaft (12), and the lower end of rotating shaft (12) is provided with motorized cams drive device of index (13); One side of station dial (10) top is provided with cloth tray (17), and a side of station dial (10) below is provided with belt conveyor (18).
5. a kind of rotating disc type hydraulic forming machine according to claim 1 is characterized in that: a side of base (11) is provided with hydraulic oil pumping plant (1), between hydraulic oil pumping plant (1) and the auxiliary fuel tank (2) conduit under fluid pressure is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120309281 CN202608084U (en) | 2011-08-24 | 2011-08-24 | Rotating disc type hydraulic forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120309281 CN202608084U (en) | 2011-08-24 | 2011-08-24 | Rotating disc type hydraulic forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202608084U true CN202608084U (en) | 2012-12-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120309281 Expired - Fee Related CN202608084U (en) | 2011-08-24 | 2011-08-24 | Rotating disc type hydraulic forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202608084U (en) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103112192A (en) * | 2013-02-05 | 2013-05-22 | 张伟伟 | Station type hydraulic molding machine |
| CN103358583A (en) * | 2013-07-26 | 2013-10-23 | 四川省中药饮片有限责任公司 | Automatic pressing machine for traditional Chinese medicine |
| CN103802349A (en) * | 2014-01-26 | 2014-05-21 | 四川展祥特种合金科技有限公司 | Powder blank manufacturing equipment |
| CN105034436A (en) * | 2015-07-22 | 2015-11-11 | 北京神雾环境能源科技集团股份有限公司 | Briquetting machine |
| CN105082603A (en) * | 2015-09-06 | 2015-11-25 | 湖北合加环境设备有限公司 | Rotating disc type straw cold pressing forming machine |
| CN105171902A (en) * | 2015-09-06 | 2015-12-23 | 张伟伟 | Powder-forming high-speed hydraulic press |
| CN106626497A (en) * | 2015-11-02 | 2017-05-10 | 于彦 | Powder impact pressure forming machine |
| CN107322971A (en) * | 2017-08-22 | 2017-11-07 | 中冶京诚（湘潭）重工设备有限公司 | A kind of rotating disc type iron filings cake of press equipment |
| CN107399099A (en) * | 2017-08-29 | 2017-11-28 | 扬州华峰防雷新科技有限公司 | A kind of automatic Powder tablet press machine |
| CN107820199A (en) * | 2017-12-22 | 2018-03-20 | 奥音新材料（镇江）有限公司 | A kind of loudspeaker flexible manufacturing production line press equipment |
| CN108340619A (en) * | 2018-02-08 | 2018-07-31 | 山西沁新能源集团股份有限公司 | A kind of efficient automatic briquette hydraulic device |
| CN108582851A (en) * | 2018-04-19 | 2018-09-28 | 邓振彬 | A kind of full-automatic combing pressing device |
| CN109367117A (en) * | 2018-11-28 | 2019-02-22 | 凤城市宝山炭素有限公司 | It is vertical to smash the novel feeding device of sleeping extruder |
| CN110293702A (en) * | 2019-05-31 | 2019-10-01 | 赵晓莉 | A kind of automatic oil mill and its method of extracting oil |
| CN112356491A (en) * | 2020-09-30 | 2021-02-12 | 中钢集团新型材料（浙江）有限公司 | Equipment for preparing carbon pottery by using graphite powder |
| CN112497815A (en) * | 2020-11-30 | 2021-03-16 | 泰州鸿材科技有限公司 | Device for assisting powder press forming |
-
2011
- 2011-08-24 CN CN 201120309281 patent/CN202608084U/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103112192A (en) * | 2013-02-05 | 2013-05-22 | 张伟伟 | Station type hydraulic molding machine |
| CN103358583A (en) * | 2013-07-26 | 2013-10-23 | 四川省中药饮片有限责任公司 | Automatic pressing machine for traditional Chinese medicine |
| CN103802349A (en) * | 2014-01-26 | 2014-05-21 | 四川展祥特种合金科技有限公司 | Powder blank manufacturing equipment |
| CN103802349B (en) * | 2014-01-26 | 2016-08-17 | 四川展祥特种合金科技有限公司 | A kind of powder shaping equipment |
| CN105034436A (en) * | 2015-07-22 | 2015-11-11 | 北京神雾环境能源科技集团股份有限公司 | Briquetting machine |
| CN105082603A (en) * | 2015-09-06 | 2015-11-25 | 湖北合加环境设备有限公司 | Rotating disc type straw cold pressing forming machine |
| CN105171902A (en) * | 2015-09-06 | 2015-12-23 | 张伟伟 | Powder-forming high-speed hydraulic press |
| CN106626497A (en) * | 2015-11-02 | 2017-05-10 | 于彦 | Powder impact pressure forming machine |
| CN107322971A (en) * | 2017-08-22 | 2017-11-07 | 中冶京诚（湘潭）重工设备有限公司 | A kind of rotating disc type iron filings cake of press equipment |
| CN107399099A (en) * | 2017-08-29 | 2017-11-28 | 扬州华峰防雷新科技有限公司 | A kind of automatic Powder tablet press machine |
| CN107820199A (en) * | 2017-12-22 | 2018-03-20 | 奥音新材料（镇江）有限公司 | A kind of loudspeaker flexible manufacturing production line press equipment |
| CN108340619A (en) * | 2018-02-08 | 2018-07-31 | 山西沁新能源集团股份有限公司 | A kind of efficient automatic briquette hydraulic device |
| CN108340619B (en) * | 2018-02-08 | 2023-12-29 | 山西沁新能源集团股份有限公司 | High-efficient automatic moulded coal hydraulic means |
| CN108582851A (en) * | 2018-04-19 | 2018-09-28 | 邓振彬 | A kind of full-automatic combing pressing device |
| CN109367117A (en) * | 2018-11-28 | 2019-02-22 | 凤城市宝山炭素有限公司 | It is vertical to smash the novel feeding device of sleeping extruder |
| CN110293702A (en) * | 2019-05-31 | 2019-10-01 | 赵晓莉 | A kind of automatic oil mill and its method of extracting oil |
| CN112356491A (en) * | 2020-09-30 | 2021-02-12 | 中钢集团新型材料（浙江）有限公司 | Equipment for preparing carbon pottery by using graphite powder |
| CN112356491B (en) * | 2020-09-30 | 2022-04-12 | 中钢新型材料股份有限公司 | Equipment for preparing carbon pottery by using graphite powder |
| CN112497815A (en) * | 2020-11-30 | 2021-03-16 | 泰州鸿材科技有限公司 | Device for assisting powder press forming |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121219 Termination date: 20140824 |
|
| EXPY | Termination of patent right or utility model |