CN202599659U - Reliability testing stand for traction transmission system of high-speed train frame-mounted bogie - Google Patents
Reliability testing stand for traction transmission system of high-speed train frame-mounted bogie Download PDFInfo
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Abstract
本实用新型公开了高速列车架悬式转向架牵引传动系统可靠性试验台,包括试验台基础(1)、动力传递总成(2)、举升装置(3)与转向架定位装置(5)。动力传递总成(2)安装在试验台基础(1)中的基础平台(6)的中部。举升装置(3)中的1号举升臂总成(31)与2号举升臂总成(32)平行地安装在基础平台(6)左右两侧的地基上;1号固定支座总成(33)与驱动总成(34)安装在基础平台(6)的前后端;1号固定横梁(29)与2号固定横梁(30)和1号举升臂总成(31)与2号举升臂总成(32)中的1号过渡纵梁(35)与2号过渡纵梁(52)固定连接。转向架定位装置(5)安装在试验台基础(1)中两个短槽壁的顶端面上。本实用新型可模拟转向架牵引传动系统实际线路行驶时的真实工况。
The utility model discloses a reliability test bench for a suspension bogie traction drive system of a high-speed train, comprising a test bench foundation (1), a power transmission assembly (2), a lifting device (3) and a bogie positioning device (5) . The power transmission assembly (2) is installed in the middle of the foundation platform (6) in the test bench foundation (1). The No. 1 lifting arm assembly (31) and the No. 2 lifting arm assembly (32) in the lifting device (3) are installed on the foundation on the left and right sides of the foundation platform (6) in parallel; the No. 1 fixed support The assembly (33) and drive assembly (34) are installed at the front and rear ends of the foundation platform (6); No. 1 fixed beam (29) and No. 2 fixed beam (30) and No. 1 lifting arm assembly (31) and The No. 1 transition stringer (35) in the No. 2 lifting arm assembly (32) is fixedly connected with the No. 2 transition stringer (52). The bogie positioning device (5) is installed on the top surface of the two short groove walls in the test bench foundation (1). The utility model can simulate the real working conditions of the bogie traction drive system when the actual line is running.
Description
技术领域 technical field
本实用新型涉及一种用于铁路高速列车的试验装置,更具体地说,本实用新型涉及一种模拟高速列车行驶时负载条件下的高速列车架悬式转向架牵引传动系统可靠性试验台。The utility model relates to a test device for railway high-speed trains, more specifically, the utility model relates to a high-speed train frame suspension bogie traction transmission system reliability test bench under the load condition of simulating high-speed train running.
背景技术 Background technique
2007年4月18日,我国成功实施了第六次全国铁路大提速调图,和谐号CRH系列动车组首次出现在中国铁路上,在既有线上实现了250Km/h的高速运营,从而揭开了我国铁路高速化发展的序幕。目前已经在运行的动车组最高车速已经达到350km/h,但是随着车速的提高,高速列车转向架牵引传动系统各零部件的运行工况变得更为恶化,在运行中关键部件安全可靠性问题日益突出。On April 18, 2007, my country successfully implemented the sixth national railway speed-up map adjustment. Harmony CRH series EMUs appeared on Chinese railways for the first time, realizing 250Km/h high-speed operation on existing lines, thus unveiling It marked the prelude to the high-speed development of my country's railways. At present, the maximum speed of the EMUs in operation has reached 350km/h, but with the increase of the speed, the operating conditions of the components of the high-speed train bogie traction drive system have become worse, and the safety and reliability of key components in operation The problem is becoming more and more prominent.
为了满足列车高速运行时的动力学性能,高速动车驱动装置多采用体悬或架悬的结构方式,减轻簧下质量,大幅度的降低轮轨冲击力和电机的高频机械振动作用力,有利于车辆高速运行。其中CRH1、CRH2、CRH3型动车组转向架均采用架悬式,即:每台动力转向架包括两套牵引传动系统,将驱动装置直接或通过橡胶关节固装在转向架构架上。齿轮箱一端通过两个轴承支撑在车轴上,另一端通过悬吊装置与转向架构架相连。驱动装置与轮对之间需用能适应各向相对运动的齿轮联轴器联结来传递扭矩。In order to meet the dynamic performance of the train when running at high speed, the high-speed train driving device mostly adopts the structure of body suspension or frame suspension, which reduces the unsprung mass, greatly reduces the impact force of the wheel rail and the high-frequency mechanical vibration force of the motor, and effectively It is beneficial to the high-speed operation of the vehicle. The bogies of CRH1, CRH2, and CRH3 EMUs all adopt frame suspension type, that is, each power bogie includes two sets of traction transmission systems, and the driving device is fixed on the bogie frame directly or through rubber joints. One end of the gearbox is supported on the axle by two bearings, and the other end is connected to the bogie frame by a suspension device. The driving device and the wheel set need to be connected by a gear coupling that can adapt to relative movement in all directions to transmit torque.
牵引传动系统的可靠性直接决定了机车车辆运行的安全性、可靠性和经济性,校核其疲劳强度是否满足机车运用要求,对提高机车车辆的可靠性有重大意义。但由于引起疲劳的实际工作载荷十分复杂,结构设计千变万化,实际材料的工程特性出入很大,而且外部载荷作用产生的应力对结构和材料很敏感。所以,任何一种分析方法和预测模型都有局限性,疲劳寿命仿真分析迄今为止还不能做到十分准确。然而进行实际线路试验成本高昂,同时风险极大。The reliability of the traction drive system directly determines the safety, reliability and economy of rolling stock operation. Checking whether its fatigue strength meets the requirements of locomotive operation is of great significance to improving the reliability of rolling stock. However, because the actual working loads that cause fatigue are very complex, the structural design is ever-changing, the engineering properties of actual materials vary widely, and the stress generated by external loads is very sensitive to structures and materials. Therefore, any analysis method and prediction model has limitations, and the fatigue life simulation analysis has not been very accurate so far. However, conducting actual line tests is costly and risky.
因此,研制开发结构简单合理,针对高速列车普遍采用的模拟高速列车架悬式牵引传动系统行驶时负载条件下的牵引传动系统可靠性试验台,以此来快速暴露牵引传动系统各关键部件设计、生产缺陷,提高产品可靠性,已是一项迫在眉睫的任务。Therefore, the research and development structure is simple and reasonable, aiming at the reliability test bench of the traction transmission system under the load condition of the high-speed train suspended traction transmission system commonly used in high-speed trains, so as to quickly expose the design of key components of the traction transmission system, It is an urgent task to eliminate production defects and improve product reliability.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是克服了现有技术存在的问题,提供了一种能模拟转向架牵引传动系统实际线路行驶时真实工况下的高速列车架悬式转向架牵引传动系统可靠性试验台。The technical problem to be solved by the utility model is to overcome the problems existing in the prior art, and to provide a high-speed train frame suspension bogie traction drive system that can simulate the reliability of the bogie traction drive system under real working conditions when the actual line is running. Test Bench.
为解决上述技术问题本实用新型是采用如下技术方案实现的:所述的高速列车架悬式转向架牵引传动系统可靠性试验台包括试验台基础、动力传递总成、举升装置与转向架定位装置。所述的试验台基础为一个中间位置设置有矩形坑的钢筋水泥浇筑而成的槽式结构件,坑底上水平设置有基础平台,试验台基础的两个短槽壁的顶端面上水平地对称地设置1号基础小平台、2号基础小平台、3号基础小平台与4号基础小平台,3号基础小平台与4号基础小平台的内侧平行地布置有1号入口轨道与2号入口轨道。基础平台、1号基础小平台、2号基础小平台、3号基础小平台与4号基础小平台皆为工作表面上均布有T型槽的铸铁矩形平板结构件。垂直于X轴方向的基础平台的纵向中心对称面和垂直于X轴方向的矩形坑的纵向中心对称面共面,1号基础小平台、2号基础小平台、3号基础小平台与4号基础小平台的纵向对称面和矩形坑的纵向对称面平行且对称布置。In order to solve the above-mentioned technical problems, the utility model is realized by adopting the following technical scheme: the reliability test bench of the traction drive system of the suspension bogie of the high-speed train includes the test bench foundation, the power transmission assembly, the lifting device and the bogie positioning device. The test bench foundation is a trough structure formed by pouring reinforced concrete with a rectangular pit in the middle, a foundation platform is arranged horizontally on the bottom of the pit, and the top surfaces of the two short groove walls of the test bench foundation are placed horizontally. The No. 1 small foundation platform, the No. 2 foundation small platform, the No. 3 foundation small platform and the No. 4 foundation small platform are arranged symmetrically, and the No. 1 entrance track and the No. No. entrance track. The basic platform, small basic platform No. 1, small basic platform No. 2, small basic platform No. 3 and small basic platform No. 4 are all cast iron rectangular flat structural parts with T-shaped grooves evenly distributed on the working surface. The longitudinal central symmetrical plane of the foundation platform perpendicular to the X-axis direction and the longitudinal central symmetrical plane of the rectangular pit perpendicular to the X-axis direction are coplanar, and the No. 1 small foundation platform, the No. 2 small foundation platform, and the No. The longitudinal symmetry plane of the small foundation platform and the longitudinal symmetry plane of the rectangular pit are parallel and symmetrically arranged.
技术方案中所述的动力传递总成由1号滚轮对及齿轮箱总成、联轴器和2号滚轮对及齿轮箱总成组成。所述的1号滚轮对及齿轮箱总成由1号齿轮箱总成、1号左滚轮、1号右滚轮、1号左胀紧联结套与1号右胀紧联结套组成;其中:1号左滚轮与1号右滚轮结构相同。1号左胀紧联结套与1号右胀紧联结套结构相同。1号左滚轮与1号右滚轮采用1号左胀紧联结套与1号右胀紧联结套固定安装在1号齿轮箱总成中的1号滚轮轴的左端与右端,1号左滚轮与1号右滚轮之间的间距和被试转向架的轮距相等。所述的1号齿轮箱总成由1号滚轮轴、1号齿轮箱下壳体、1号左轴承对、1号右轴承对、1号锥齿轮轴轴承对、1号联接法兰、1号锥齿轮轴与1号齿轮箱上壳体组成。1号齿轮箱上壳体与1号齿轮箱下壳体为铸造或焊接而成的壳体结构件,1号锥齿轮轴的一端及1号滚轮轴上安装有结构相同的锥齿轮并相互啮合,1号联接法兰通过键与1号锥齿轮轴的另一端同轴固定连接,1号左轴承对套装在1号左滚轮右侧的1号滚轮轴上,1号右轴承对套装在1号右滚轮左侧的1号滚轮轴上,1号锥齿轮轴轴承对套装在1号锥齿轮轴上,1号齿轮箱上壳体与1号齿轮箱下壳体合装并采用螺栓连接。所述的2号滚轮对及齿轮箱总成由2号齿轮箱总成、2号左滚轮、2号右滚轮、2号左胀紧联结套与2号右胀紧联结套组成。其中:2号左滚轮与2号右滚轮结构相同。2号左胀紧联结套与2号右胀紧联结套结构相同。所述的2号齿轮箱总成由2号齿轮箱上壳体、2号齿轮箱下壳体、2号锥齿轮轴、2号滚轮轴、2号联接法兰、2号左轴承对、2号右轴承对与2号锥齿轮轴轴承对组成。1号滚轮对及齿轮箱总成和2号滚轮对及齿轮箱总成结构相同,即1号左滚轮、1号右滚轮、2号左滚轮与2号右滚轮结构相同。1号左胀紧联结套、1号右胀紧联结套、2号左胀紧联结套与2号右胀紧联结套结构相同。1号齿轮箱总成与2号齿轮箱总成结构相同。所述的1号齿轮箱总成与2号齿轮箱总成结构相同是指:1号齿轮箱上壳体与2号齿轮箱上壳体结构相同,1号齿轮箱下壳体与2号齿轮箱下壳体结构相同,1号锥齿轮轴与2号锥齿轮轴结构相同,1号滚轮轴与2号滚轮轴结构相同,1号联接法兰与2号联接法兰结构相同,1号左轴承对、1号右轴承对、2号左轴承对与2号右轴承对结构相同,1号锥齿轮轴轴承对与2号锥齿轮轴轴承对结构相同。1号滚轮对及齿轮箱总成和2号滚轮对及齿轮箱总成安装在试验台基础中基础平台的前端与后端,1号滚轮对及齿轮箱总成中的1号滚轮轴和2号滚轮对及齿轮箱总成中的2号滚轮轴的中心轴线的间距等于被试转向架的轴距。1号滚轮对及齿轮箱总成中的1号锥齿轮轴及1号联接法兰和2号滚轮对及齿轮箱总成中的2号锥齿轮轴及2号联接法兰的中心轴线共线且相对布置。联轴器的前端通过螺栓和1号滚轮对及齿轮箱总成中的1号联接法兰固定联接,联轴器的后端通过螺栓和2号滚轮对及齿轮箱总成中的2号联接法兰固定联接;技术方案中所述的举升装置包括1号固定横梁、2号固定横梁、1号举升臂总成、2号举升臂总成、1号固定支座总成及驱动总成。所述的1号举升臂总成包括1号过渡纵梁、1号前上连杆、1号前下连杆、1号前连杆固定支座、1号同步拉杆、1号后上连杆、1号后下连杆与1号后连杆固定支座。其中,1号前上连杆与1号后上连杆结构相同,1号前下连杆与1号后下连杆结构相同,1号前连杆固定支座与1号后连杆固定支座结构相同。1号前连杆固定支座与1号后连杆固定支座固定在试验台基础的坑底上,1号前下连杆的下端与1号前连杆固定支座通过销轴连接,1号前上连杆的上端与1号过渡纵梁的前销轴座销轴连接,1号前上连杆的下端、1号前下连杆的上端及与1号同步拉杆的前端采用销轴连接,1号后下连杆的下端与1号后连杆固定支座通过销轴连接,1号后上连杆的上端与1号过渡纵梁的后销轴座通过销轴连接,1号后上连杆的下端、1号后下连杆的上端与1号同步拉杆的后端采用销轴连接。所述的2号举升臂总成包括2号过渡纵梁、2号前上连杆、2号前下连杆、2号前连杆固定支座、2号同步拉杆、2号后上连杆、2号后下连杆与2号后连杆固定支座。1号举升臂总成与2号举升臂总成结构相同,即1号过渡纵梁与2号过渡纵梁结构相同,1号同步拉杆与2号同步拉杆结构相同,1号前上连杆、1号后上连杆、2号前上连杆与2号后上连杆结构相同,1号前下连杆、1号后下连杆、2号前下连杆与2号后下连杆结构相同,1号前连杆固定支座、1号后连杆固定支座、2号前连杆固定支座与2号后连杆固定支座结构相同。1号举升臂总成与2号举升臂总成对称布置在基础平台的垂直于X轴方向的中心对称面的两侧,1号举升臂总成与2号举升臂总成的间距和被试转向架的轮距相等,1号固定支座总成固定安装在基础平台的前端,驱动总成固定在基础平台的后端,驱动总成中的1号钢丝绳的一端与1号举升臂总成中的1号同步拉杆固定连接,驱动总成中的2号钢丝绳的一端与2号举升臂总成中的2号同步拉杆固定连接,1号固定横梁和1号过渡纵梁与2号过渡纵梁前端的底端面垂直螺栓连接,1号固定横梁上的中心销轴安装在1号固定支座总成中的1号导向直线轴承内为滑动连接,2号固定横梁和1号过渡纵梁与2号过渡纵梁后端的底端面垂直固定连接,2号固定横梁上的中心销轴安装在驱动总成中的2号导向直线轴承内为滑动连接;技术方案中所述的1号固定支座总成由1号固定支座和1号导向直线轴承组成。1号导向直线轴承为法兰式直线轴承,1号固定支座为箱体式结构件,1号固定支座的顶端设置有一个回转中心线处于垂直状态的轴承孔,轴承孔周围均布有螺纹孔,1号固定支座的底端均布有通孔,1号导向直线轴承固定安装在1号固定支座顶端的轴承孔内,1号导向直线轴承与1号固定支座采用螺栓固定连接;技术方案中所述的驱动总成包括2号固定支座总成、千斤顶、直线轴承座总成、顶块、1号钢丝绳、2号钢丝绳及滑轮装置。所述的2号固定支座总成由2号导向直线轴承和2号固定支座组成。2号导向直线轴承为法兰式直线轴承,2号固定支座为焊接或铸造而成的箱体式结构件,2号固定支座的一垂直侧面上加工有相互平行的垂直的T型槽,2号固定支座的顶端设置有一个回转中心线垂直的轴承孔,轴承孔的周围均布有螺纹孔,2号导向直线轴承安装在2号固定支座顶端的轴承孔内并采用螺栓固定连接。所述的千斤顶为常用的单作用液压式千斤顶,千斤顶的一端设置有均布有通孔的法兰盘。所述的直线轴承座总成由轴承支座及直线轴承组成。直线轴承安装在轴承支座上端的水平通孔内为小过盈配合。所述的顶块为矩形板类结构件,沿顶块纵向的两端对称位置处设置有尺寸相同的通孔。所述的滑轮装置包括滑轮底座、1号滑轮与2号滑轮,滑轮底座上均布有用于将滑轮底座固定安装在基础平台上的长孔和用于安装直线轴承座总成的螺纹孔,1号滑轮与2号滑轮沿纵向安装在滑轮底座上。2号固定支座总成安装在2号固定横梁正下方的基础平台上,滑轮装置安装在2号固定支座总成后方的基础平台上,直线轴承座总成安装在滑轮装置中的滑轮底座的中间位置处为固定连接,千斤顶带法兰盘的一端通过螺栓固定安装在2号固定支座总成中2号固定支座带T型槽的一侧面上,千斤顶的活塞杆的伸出端插装在支撑直线轴承的内孔中为滑动配合,千斤顶的活塞杆的回转轴线与支撑直线轴承内孔的回转轴线共线,顶块固定安装在千斤顶的活塞杆伸出端的端面上,1号钢丝绳与2号钢丝绳的一端和顶块上的左、右通孔固定连接,1号钢丝绳与2号钢丝绳绕过1号滑轮与2号滑轮并和1号滑轮与2号滑轮的外侧为接触连接;技术方案中所述的转向架定位装置包括1号定位支座、2号定位支座、3号定位支座、4号定位支座、1号止推丝杠总成、2号止推丝杠总成、3号止推丝杠总成、4号止推丝杠总成、1号支撑横梁与2号支撑横梁。1号定位支座、2号定位支座、3号定位支座与4号定位支座依次固定安装在试验台基础中两个短槽壁顶端面上的1号基础小平台、2号基础小平台、3号基础小平台与4号基础小平台上,1号支撑横梁采用螺栓固定在1号定位支座与2号定位支座设置有T形槽的工作表面上,1号止推丝杠总成与2号止推丝杠总成采用螺栓固定安装在1号支撑横梁带有T型槽的侧面上。2号支撑横梁采用螺栓固定在3号定位支座与4号定位支座设置有T形槽的工作表面上,3号止推丝杠总成与4号止推丝杠总成采用螺栓固定安装在2号支撑横梁带有T型槽的侧面上;技术方案中所述的1号定位支座、2号定位支座、3号定位支座与4号定位支座结构相同,1号支撑横梁与2号支撑横梁结构相同。1号定位支座、2号定位支座、3号定位支座与4号定位支座为焊接或铸造而成的箱体式结构件,1号定位支座、2号定位支座、3号定位支座与4号定位支座的一侧面为工作表面,工作表面上设置有垂直的相互平行的T型槽,1号定位支座、2号定位支座、3号定位支座与4号定位支座底端的安装法兰盘上设置有通孔。1号支撑横梁与2号支撑横梁为长方体形的箱体式结构件,1号支撑横梁与2号支撑横梁的一侧面上沿纵向设置有相互平行的T型槽。所述的1号止推丝杠总成由1号丝杠和1号丝杠套筒组成,1号丝杠套筒为空心筒状结构件,一端焊接有法兰盘基座,另一端加工有螺纹通孔,螺纹通孔的回转轴线与法兰盘基座垂直,1号丝杠插入1号丝杠套筒中为螺纹连接。所述的1号止推丝杠总成、2号止推丝杠总成、3号止推丝杠总成与4号止推丝杠总成结构相同,即1号丝杠、2号丝杠、3号丝杠与4号丝杠结构相同。1号丝杠套筒、2号丝杠套筒、3号丝杠套筒与4号丝杠套筒结构相同。2号丝杠与2号丝杠套筒、3号丝杠与3号丝杠套筒和4号丝杠与4号丝杠套筒均采用螺纹连接。The power transmission assembly described in the technical solution is composed of the No. 1 roller pair and the gear box assembly, the coupling, and the No. 2 roller pair and the gear box assembly. The No. 1 roller pair and gear box assembly are composed of No. 1 gear box assembly, No. 1 left roller, No. 1 right roller, No. 1 left expansion coupling sleeve and No. 1 right expansion coupling sleeve; wherein: 1 The No. 1 left roller has the same structure as the No. 1 right roller. The No. 1 left expansion tight coupling sleeve has the same structure as the No. 1 right expansion tight coupling sleeve. The No. 1 left roller and the No. 1 right roller are fixedly installed on the left and right ends of the No. 1 roller shaft in the No. 1 gearbox assembly by the No. 1 left expansion coupling sleeve and the No. 1 right expansion coupling sleeve. The distance between the No. 1 right rollers is equal to the wheelbase of the tested bogie. The No. 1 gearbox assembly consists of No. 1 roller shaft, No. 1 gearbox lower shell, No. 1 left bearing pair, No. 1 right bearing pair, No. 1 bevel gear shaft bearing pair, No. 1 connecting flange, 1 No. The No. 1 bevel gear shaft is composed of the No. 1 gearbox upper case. The upper casing of the No. 1 gearbox and the lower casing of the No. 1 gearbox are cast or welded shell structural parts. Bevel gears with the same structure are installed on one end of the No. 1 bevel gear shaft and the No. 1 roller shaft and mesh with each other. , the No. 1 connecting flange is coaxially fixedly connected with the other end of the No. 1 bevel gear shaft through a key, the No. 1 left bearing pair is set on the No. 1 roller shaft on the right side of the No. 1 left roller, and the No. 1 right bearing pair is set on the No. 1 roller shaft. On the No. 1 roller shaft on the left side of the No. 1 right roller, the No. 1 bevel gear shaft bearing pair is set on the No. 1 bevel gear shaft, and the No. 1 gear box upper shell and the No. 1 gear box lower shell are combined and connected by bolts. The No. 2 roller pair and gear box assembly are composed of No. 2 gear box assembly, No. 2 left roller, No. 2 right roller, No. 2 left expansion coupling sleeve and No. 2 right expansion coupling sleeve. Wherein: No. 2 left roller and No. 2 right roller have the same structure. The structure of the No. 2 left expansion coupling sleeve is the same as that of the No. 2 right expansion coupling sleeve. The No. 2 gearbox assembly consists of the No. 2 gearbox upper casing, the No. 2 gearbox lower casing, the No. 2 bevel gear shaft, the No. 2 roller shaft, the No. 2 connecting flange, the No. 2 left bearing pair, and the No. 2 gear case. The No. 2 right bearing pair is composed of the No. 2 bevel gear shaft bearing pair. No. 1 roller pair and gear box assembly have the same structure as No. 2 roller pair and gear box assembly, that is, No. 1 left roller, No. 1 right roller, and No. 2 left roller have the same structure as No. 2 right roller. No. 1 left expansion tight coupling sleeve, No. 1 right expansion tight coupling sleeve, No. 2 left expansion tight coupling sleeve and No. 2 right expansion tight coupling sleeve have the same structure. The No. 1 gearbox assembly has the same structure as the No. 2 gearbox assembly. The structure of the No. 1 gear box assembly and the No. 2 gear box assembly is the same: the structure of the upper shell of the No. 1 gear box is the same as that of the No. 2 gear box, and the structure of the No. The shell under the box has the same structure, No. 1 bevel gear shaft has the same structure as No. 2 bevel gear shaft, No. 1 roller shaft has the same structure as No. 2 roller shaft, No. 1 connecting flange has the same structure as No. 2 connecting flange, and No. 1 left Bearing pair, No. 1 right bearing pair, No. 2 left bearing pair have the same structure as No. 2 right bearing pair, and No. 1 bevel gear shaft bearing pair has the same structure as No. 2 bevel gear shaft bearing pair. The No. 1 roller pair and gear box assembly and the No. 2 roller pair and gear box assembly are installed at the front and rear ends of the foundation platform in the foundation of the test bench. The No. 1 roller pair and the No. 2 roller shaft in the gear box assembly The distance between the central axis of the No. 2 roller pair and the No. 2 roller shaft in the gearbox assembly is equal to the wheelbase of the tested bogie. The central axes of No. 1 bevel gear shaft and No. 1 connecting flange in No. 1 roller pair and gear box assembly and No. 2 bevel gear shaft and No. 2 connecting flange in No. 2 roller pair and gear box assembly are collinear And relatively arranged. The front end of the coupling is fixedly connected with the No. 1 roller pair and the No. 1 connecting flange in the gearbox assembly through bolts, and the rear end of the coupling is connected with the No. 2 roller pair and No. 2 flange in the gearbox assembly. Flange fixed connection; the lifting device described in the technical proposal includes No. 1 fixed beam, No. 2 fixed beam, No. 1 lifting arm assembly, No. 2 lifting arm assembly, No. 1 fixed support assembly and drive Assembly. The No. 1 lifting arm assembly includes No. 1 transition longitudinal beam, No. 1 front upper link, No. 1 front lower link, No. 1 front link fixed support, No. 1 synchronous tie rod, No. 1 rear upper link Rod, No. 1 rear lower link and No. 1 rear link fixing support. Among them, No. 1 front upper link has the same structure as No. 1 rear upper link, No. 1 front lower link has the same structure as No. 1 rear lower link, No. 1 front link fixed support and No. 1 rear link fixed support The seat structure is the same. The No. 1 front connecting rod fixed support and the No. 1 rear connecting rod fixed support are fixed on the pit bottom of the test bench foundation. The lower end of the No. 1 front lower link is connected with the No. 1 front connecting rod fixed support through a pin shaft. The upper end of the No. 1 front upper link is connected with the pin shaft of the front pin seat of the No. 1 transition longitudinal beam. The lower end of the No. 1 front upper link, the upper end of the No. 1 front lower link and the front end of the No. 1 synchronous tie rod are pinned. Connection, the lower end of the No. 1 rear lower link is connected with the fixed support of the No. 1 rear link through a pin, the upper end of the No. 1 rear upper link is connected with the rear pin seat of the No. 1 transition longitudinal beam through a pin, and the No. 1 The lower end of the rear upper link, the upper end of the No. 1 rear lower link and the rear end of the No. 1 synchronous tie rod are connected by pin shafts. The No. 2 lifting arm assembly includes No. 2 transition longitudinal beam, No. 2 front upper link, No. 2 front lower link, No. 2 front link fixed support, No. 2 synchronous tie rod, No. 2 rear upper link Rod, No. 2 rear lower link and No. 2 rear link fixing support. The structure of the No. 1 lifting arm assembly is the same as that of the No. 2 lifting arm assembly, that is, the structure of the No. 1 transition longitudinal beam is the same as that of the No. 2 transition longitudinal beam, the structure of the No. Rod, No. 1 rear upper link, No. 2 front upper link have the same structure as No. 2 rear upper link, No. 1 front lower link, No. 1 rear lower link, No. 2 front lower link and No. 2 rear lower The connecting rod structure is the same, the No. 1 front connecting rod fixed support, the No. 1 rear connecting rod fixed support, the No. 2 front connecting rod fixed support and the No. 2 rear connecting rod fixed support have the same structure. The No. 1 lifting arm assembly and the No. 2 lifting arm assembly are symmetrically arranged on both sides of the central symmetry plane perpendicular to the X-axis direction of the foundation platform, and the No. 1 lifting arm assembly and the No. 2 lifting arm assembly The spacing is equal to the wheel base of the tested bogie. The No. 1 fixed support assembly is fixedly installed on the front end of the foundation platform, and the drive assembly is fixed on the rear end of the foundation platform. One end of the No. 1 wire rope in the drive assembly is connected to the No. 1 The No. 1 synchronous tie rod in the lift arm assembly is fixedly connected, one end of the No. 2 wire rope in the drive assembly is fixedly connected with the No. 2 synchronous tie rod in the No. 2 lift arm assembly, and the No. 1 fixed beam and No. 1 transition longitudinal The beam is connected with vertical bolts on the bottom end surface of the front end of the No. 2 transition longitudinal beam. The center pin shaft on the No. 1 fixed beam is installed in the No. 1 guide linear bearing in the No. 1 fixed support assembly for sliding connection. The No. 2 fixed beam and The No. 1 transition longitudinal beam is vertically fixedly connected to the bottom surface of the No. 2 transition longitudinal beam rear end, and the center pin shaft on the No. 2 fixed beam is installed in the No. 2 guide linear bearing in the drive assembly for sliding connection; as described in the technical proposal The No. 1 fixed support assembly consists of the No. 1 fixed support and the No. 1 guide linear bearing. The No. 1 guide linear bearing is a flange-type linear bearing, and the No. 1 fixed support is a box-type structural member. The top of the No. 1 fixed support is provided with a bearing hole with the center line of rotation in a vertical state, and there are evenly distributed around the bearing hole. Threaded holes, the bottom of the No. 1 fixed support is evenly distributed with through holes, and the No. 1 guide linear bearing is fixedly installed in the bearing hole at the top of the No. 1 fixed support. The No. 1 guide linear bearing and the No. 1 fixed support are fixed by bolts Connection; the drive assembly described in the technical proposal includes No. 2 fixed support assembly, jack, linear bearing seat assembly, top block, No. 1 steel wire rope, No. 2 steel wire rope and pulley device. The No. 2 fixed support assembly is composed of the No. 2 guide linear bearing and the No. 2 fixed support. The No. 2 guide linear bearing is a flange type linear bearing, the No. 2 fixed support is a box-type structural part made of welding or casting, and a vertical side of the No. 2 fixed support is processed with vertical T-shaped slots parallel to each other. , the top of the No. 2 fixed support is provided with a bearing hole vertical to the center line of rotation, and there are threaded holes evenly distributed around the bearing hole. The No. 2 guide linear bearing is installed in the bearing hole at the top of the No. 2 fixed support and fixed with bolts. connect. The jack is a commonly used single-acting hydraulic jack, and one end of the jack is provided with a flange plate uniformly distributed with through holes. The linear bearing seat assembly is composed of a bearing support and a linear bearing. The linear bearing is installed in the horizontal through hole at the upper end of the bearing support for a small interference fit. The jacking block is a rectangular plate structure, and through holes of the same size are provided at symmetrical positions along the two ends of the jacking block longitudinal direction. The pulley device includes a pulley base, a No. 1 pulley and a No. 2 pulley. The pulley base is evenly distributed with long holes for fixing the pulley base on the foundation platform and threaded holes for installing the linear bearing seat assembly. 1 The No. pulley and the No. 2 pulley are longitudinally installed on the pulley base. The No. 2 fixed support assembly is installed on the foundation platform directly below the No. 2 fixed beam, the pulley device is installed on the foundation platform behind the No. 2 fixed support assembly, and the linear bearing seat assembly is installed on the pulley base in the pulley device The middle position of the jack is a fixed connection, and the end of the jack with the flange is fixed on the side of the No. 2 fixed support with T-shaped groove in the No. 2 fixed support assembly through bolts. Inserted in the inner hole of the supporting linear bearing for sliding fit, the axis of rotation of the piston rod of the jack is in line with the axis of rotation of the inner hole of the supporting linear bearing, and the top block is fixedly installed on the end face of the extending end of the piston rod of the jack, No. 1 The steel wire rope is fixedly connected with one end of the No. 2 steel wire rope and the left and right through holes on the top block. The No. 1 steel wire rope and the No. 2 steel wire rope go around the No. 1 pulley and the No. 2 pulley and are connected with the outside of the No. 1 pulley and the No. 2 pulley. The bogie positioning device described in the technical proposal includes No. 1 positioning support, No. 2 positioning support, No. 3 positioning support, No. 4 positioning support, No. 1 thrust screw assembly, No. 2 thrust screw Rod assembly, No. 3 thrust screw assembly, No. 4 thrust screw assembly, No. 1 support beam and No. 2 support beam. The No. 1 positioning support, the No. 2 positioning support, the No. 3 positioning support and the No. 4 positioning support are sequentially fixed and installed on the No. 1 base small platform and the No. 2 base small platform on the top surface of the two short groove walls in the test bench foundation. On the platform, No. 3 small foundation platform and No. 4 small foundation platform, the No. 1 support beam is fixed on the working surface with T-shaped grooves on the No. 1 positioning support and No. 2 positioning support with bolts, and the No. 1 thrust screw The assembly and the No. 2 thrust screw assembly are bolted and installed on the side of the No. 1 support beam with T-shaped slots. The No. 2 supporting beam is fixed on the working surface with T-shaped grooves on the No. 3 positioning support and No. 4 positioning support with bolts, and the No. 3 thrust screw assembly and the No. 4 thrust screw assembly are fixed and installed with bolts On the side of No. 2 supporting beam with T-shaped groove; No. 1 positioning support, No. 2 positioning support, and No. 3 positioning support described in the technical proposal have the same structure as No. 4 positioning support, and No. 1 supporting beam Same structure as No. 2 supporting beam. No. 1 positioning support, No. 2 positioning support, No. 3 positioning support and No. 4 positioning support are box-type structural parts made of welding or casting. No. 1 positioning support, No. 2 positioning support, and No. 3 positioning support One side of the positioning support and the No. 4 positioning support is the working surface, and there are vertical and parallel T-shaped slots on the working surface. The No. 1 positioning support, the No. 2 positioning support, the No. 3 positioning support and the No. 4 positioning support Through holes are arranged on the mounting flange at the bottom end of the positioning support. The No. 1 supporting beam and the No. 2 supporting beam are cuboid box-type structural members, and the side surfaces of the No. 1 supporting beam and the No. 2 supporting beam are longitudinally provided with T-shaped slots parallel to each other. The No. 1 thrust screw assembly is composed of a No. 1 screw and a No. 1 screw sleeve. The No. 1 screw sleeve is a hollow cylindrical structural part with a flange base welded on one end and processed on the other end. There is a threaded through hole, the rotation axis of the threaded through hole is perpendicular to the flange base, and the No. 1 lead screw is inserted into the No. 1 lead screw sleeve for threaded connection. The No. 1 thrust screw assembly, the No. 2 thrust screw assembly, and the No. 3 thrust screw assembly have the same structure as the No. 4 thrust screw assembly, that is, the No. 1 screw and the No. 2 screw Rod, No. 3 leading screw and No. 4 leading screw structure are identical. No. 1 lead screw sleeve, No. 2 lead screw sleeve, No. 3 lead screw sleeve and No. 4 lead screw sleeve have the same structure. No. 2 lead screw and No. 2 lead screw sleeve, No. 3 lead screw and No. 3 lead screw sleeve, and No. 4 lead screw and No. 4 lead screw sleeve are all threaded.
与现有技术相比本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中动力传递总成由1号滚轮对及齿轮箱总成、2号滚轮对及齿轮箱总成及联轴器组成,通过动力传递总成将被试转向架驱动电机的动力传递到负载电机,实现对被试转向架中的两套牵引传动系统实际线路行驶时近似真实工况的模拟。同时,动力传递总成能够对不同轴距、轮距的架悬式转向架牵引传动系统进行可靠性试验,试验装置结构简单,可靠,具有通用性。1. The power transmission assembly in the reliability test bench of the suspension bogie traction transmission system of the high-speed train described in the utility model consists of the No. 1 roller pair and the gearbox assembly, the No. 2 roller pair, the gearbox assembly and the shaft coupling Composition, the power of the driving motor of the tested bogie is transmitted to the load motor through the power transmission assembly, and the simulation of the approximate real working conditions of the two sets of traction drive systems in the tested bogie is realized when the actual line is running. At the same time, the power transmission assembly can conduct reliability tests on suspension bogie traction drive systems with different wheelbases and wheelbases. The test device is simple in structure, reliable and versatile.
2.本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中举升装置采用一个千斤顶伸缩运动实现举升装置的举升、降落动作,结构设计合理,仅需较小的千斤顶推力便可实现举升装置,从而带动过渡纵梁在竖直方向上同步升降;采用两个固定横梁上的中心销轴约束装置其它方向的自由度,避免其他方向的运动,保证运动方向和结构的稳定性。2. The lifting device in the reliability test bench of the suspension bogie traction transmission system of the high-speed train frame described in the utility model adopts a jack telescopic movement to realize the lifting and lowering actions of the lifting device, the structure design is reasonable, and only a small The jack thrust can realize the lifting device, thereby driving the transition longitudinal beam to rise and fall synchronously in the vertical direction; the center pin shaft on the two fixed beams is used to restrain the freedom of the device in other directions, avoiding movement in other directions, and ensuring the direction of movement and structural stability.
附图说明 Description of drawings
下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:
图1是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的机械总成部分结构组成的轴测投影图;Fig. 1 is the axonometric projection diagram of the structural composition of the mechanical assembly part in the reliability test bench of the suspension type bogie traction transmission system of the high-speed train described in the utility model;
图2是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的机械总成部分安装所需的试验台基础的轴测投影图;Fig. 2 is the axonometric projection diagram of the test bench foundation required for the installation of the mechanical assembly part in the reliability test bench of the suspension type bogie traction transmission system of the high-speed train described in the utility model;
图3是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的动力传递总成、举升装置安装在基础平台上的轴测投影图;Fig. 3 is the axonometric projection diagram of the power transmission assembly and the lifting device installed on the foundation platform in the reliability test bench of the suspension type bogie traction transmission system of the high-speed train described in the utility model;
图4是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的动力传递总成安装在基础平台上的轴测投影图;Fig. 4 is the axonometric projection diagram of the power transmission assembly installed on the foundation platform in the reliability test bench of the suspension type bogie traction drive system of the high-speed train described in the present invention;
图5是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的动力传递总成中的1号滚轮对及齿轮箱总成结构组成的主视图;Fig. 5 is a front view of the structural composition of No. 1 roller pair and gear box assembly in the power transmission assembly in the reliability test bench of the suspension bogie traction transmission system of the high-speed train described in the utility model;
图6是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的动力传递总成中的1号滚轮对及齿轮箱总成结构组成俯视图上的全剖视图;Fig. 6 is a full cross-sectional view of the No. 1 roller pair and gear box assembly in the power transmission assembly in the reliability test bench of the suspension bogie traction transmission system of the high-speed train described in the utility model;
图7是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的1号滚轮对及齿轮箱总成中的不包含1号滚轮轴的1号齿轮箱总成的轴测投影图;Fig. 7 is the shaft of the No. 1 roller pair and the No. 1 gearbox assembly not including the No. 1 roller shaft in the No. 1 roller pair in the reliability test bench of the traction drive system of the high-speed train suspension bogie described in the utility model. measured projection map;
图8是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的举升装置的轴测投影图;Fig. 8 is an axonometric projection view of the lifting device in the reliability test bench of the suspension bogie traction drive system of the high-speed train described in the present invention;
图9是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的举升装置的主视图;Fig. 9 is a front view of the lifting device in the reliability test bench of the suspension bogie traction drive system of the high-speed train described in the utility model;
图10是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的举升装置中1号举升臂总成的轴测投影图;Fig. 10 is an axonometric projection view of the No. 1 lifting arm assembly in the lifting device in the reliability test bench of the suspension bogie traction drive system of the high-speed train described in the present invention;
图11是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的举升装置中驱动总成与2号固定横梁连接关系的轴测投影图;Fig. 11 is an axonometric projection diagram of the connection relationship between the drive assembly and the No. 2 fixed crossbeam in the lifting device in the reliability test bench of the suspension bogie traction drive system of the high-speed train described in the present invention;
图12是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的举升装置中的直线轴承座总成的轴测投影图;Fig. 12 is an axonometric projection view of the linear bearing seat assembly in the lifting device in the reliability test bench of the traction drive system of the high-speed train suspension bogie described in the present invention;
图13是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的举升装置将被试转向架落在动力传递总成中的滚轮上的右视图;Fig. 13 is a right view of the lifting device in the reliability test bench of the suspension bogie traction drive system of the high-speed train described in the present invention, dropping the bogie under test on the rollers in the power transmission assembly;
图14是图13中的B处的局部放大图;Fig. 14 is a partial enlarged view at B in Fig. 13;
图15是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的举升装置中驱动总成中的2号固定支座总成的轴测投影图;Fig. 15 is an axonometric projection view of No. 2 fixed support assembly in the drive assembly of the lifting device in the reliability test bench of the suspension bogie traction drive system of the high-speed train according to the utility model;
图16是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的举升装置中1号固定支座总成的轴测投影图;Fig. 16 is an axonometric projection view of No. 1 fixed support assembly in the lifting device of the high-speed train suspension bogie traction transmission system reliability test bench described in the present invention;
图17是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的举升装置中1号固定横梁的轴测投影图;Fig. 17 is an axonometric projection view of the No. 1 fixed crossbeam in the lifting device in the reliability test bench of the suspension bogie traction drive system of the high-speed train described in the utility model;
图18是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的举升装置中滑轮装置的轴测投影图;Fig. 18 is an axonometric projection view of the pulley device in the lifting device in the reliability test bench of the suspension bogie traction drive system of a high-speed train according to the present invention;
图19是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的转向架定位装置工作状态的轴测投影图;Fig. 19 is an axonometric projection view of the working state of the bogie positioning device in the reliability test bench of the suspension bogie traction drive system of the high-speed train according to the utility model;
图20是采用本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的转向架定位装置中止推丝杠的主视图上的全剖视图;Fig. 20 is a full sectional view on the front view of the thrust screw in the bogie positioning device in the reliability test bench of the high-speed train suspension bogie traction drive system described in the utility model;
图21是采用本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台所要测试的被试转向架的轴测投影图;Fig. 21 is an axonometric projection view of the tested bogie to be tested by the high-speed train frame-suspended bogie traction drive system reliability test bench described in the present invention;
图22是本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的电气系统结构原理框图;Fig. 22 is a schematic block diagram of the electrical system structure in the reliability test bench of the suspension bogie traction drive system of the high-speed train described in the utility model;
图中:1.试验台基础,2.动力传递总成,3.举升装置,4.被试转向架,5.转向架定位装置,6.基础平台,7.1号基础小平台,8.2号基础小平台,9.3号基础小平台,10.4号基础小平台,11.1号入口轨道,12.2号入口轨道,13.1号滚轮对及齿轮箱总成,14.联轴器,15.2号滚轮对及齿轮箱总成,16.1号左滚轮,17.1号右滚轮,18.1号齿轮箱总成,19.1号滚轮轴,20.1号齿轮箱下壳体,21.1号左胀紧联结套,22.1号右胀紧联结套,23.1号左轴承对,24.1号右轴承对,25.1号锥齿轮轴轴承对,26.1号联接法兰,27.1号锥齿轮轴,28.1号齿轮箱上壳体,29.1号固定横梁,30.2号固定横梁,31.1号举升臂总成,32.2号举升臂总成,33.1号固定支座总成,34.驱动总成,35.1号过渡纵梁,36.1号前上连杆,37.1号前下连杆,38.1号前连杆固定支座,39.1号同步拉杆,40.1号后上连杆,41.1号后下连杆,42.1号后连杆固定支座,43.2号固定支座总成,44.千斤顶,45.直线轴承座总成,46.顶块,47.1号钢丝绳,48.2号钢丝绳,49.滑轮装置,50.轴承支座,51.直线轴承,52.2号过渡纵梁,53.2号左滚轮,54.2号右滚轮,55.2号固定支座,56.2号导向直线轴承,57.1号固定支座,58.1号导向直线轴承,59.滑轮底座,60.1号滑轮,61.2号滑轮,62.1号定位支座,63.2号定位支座,64.3号定位支座,65.4号定位支座,66.1号止推丝杠总成,67.2号止推丝杠总成,68.3号止推丝杠总成,69.4号止推丝杠总成,70.1号支撑横梁,71.2号支撑横梁,72.1号丝杠,73.1号丝杠套筒,74.1号轮对,75.2号轮对。In the figure: 1. Test bench foundation, 2. Power transmission assembly, 3. Lifting device, 4. Tested bogie, 5. Bogie positioning device, 6. Foundation platform, No. 7.1 foundation small platform, No. 8.2 foundation Small platform, No. 9.3 basic small platform, No. 10.4 basic small platform, No. 11.1 entrance track, No. 12.2 entrance track, No. 13.1 roller pair and gearbox assembly, 14. Coupling, No. 15.2 roller pair and gearbox assembly , No. 16.1 left roller, No. 17.1 right roller, No. 18.1 gear box assembly, No. 19.1 roller shaft, No. 20.1 gear box lower shell, No. 21.1 left expansion coupling sleeve, No. 22.1 right expansion coupling sleeve, No. 23.1 left Bearing pair, No. 24.1 right bearing pair, No. 25.1 bevel gear shaft bearing pair, No. 26.1 connecting flange, No. 27.1 bevel gear shaft, No. 28.1 gearbox upper shell, No. 29.1 fixed beam, No. 30.2 fixed beam, No. 31.1 lift Lifting arm assembly, No. 32.2 lifting arm assembly, No. 33.1 fixed support assembly, No. 34. drive assembly, No. 35.1 transition longitudinal beam, No. 36.1 front upper link, No. 37.1 front lower link, No. 38.1 front Connecting rod fixed support, No. 39.1 synchronous tie rod, No. 40.1 rear upper link, No. 41.1 rear lower link, No. 42.1 rear link fixed support, No. 43.2 fixed support assembly, 44. Jack, 45. Linear bearing Seat assembly, 46. Top block, No. 47.1 wire rope, No. 48.2 wire rope, 49. Pulley device, 50. Bearing support, 51. Linear bearing, No. 52.2 Transition longitudinal beam, No. 53.2 left roller, No. 54.2 right roller, 55.2 No. fixed support, No. 56.2 guide linear bearing, No. 57.1 fixed support, No. 58.1 guide linear bearing, No. 59. Pulley base, No. 60.1 pulley, No. 61.2 pulley, No. 62.1 positioning support, No. 63.2 positioning support, No. 64.3 Positioning support, positioning support No. 65.4, thrust screw assembly No. 66.1, thrust screw assembly No. 67.2, thrust screw assembly No. 68.3, thrust screw assembly No. 69.4, support beam No. 70.1 , No. 71.2 support beam, No. 72.1 lead screw, No. 73.1 lead screw sleeve, No. 74.1 wheel set, No. 75.2 wheel set.
具体实施方式 Detailed ways
下面结合附图对本实用新型作详细的描述:Below in conjunction with accompanying drawing, the utility model is described in detail:
参阅图1、图2与图22,本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台由机械总成部分(动力传递总成2、举升装置3、转向架定位装置5)、试验台基础1与电气系统组成。Referring to Fig. 1, Fig. 2 and Fig. 22, the reliability test bench of the high-speed train frame suspension bogie traction transmission system described in the utility model is composed of mechanical assembly parts (
参阅图2,所述的试验台基础1为一个中间位置设置有矩形坑的钢筋水泥浇筑而成的槽式结构件。坑底上水平布置有基础平台6,试验台基础1的顶端面上即两个短槽壁的顶端面上水平地对称地布置1号基础小平台7、2号基础小平台8、3号基础小平台9与4号基础小平台10,用以固定本实用新型所述的高速列车架悬式转向架牵引传动系统可靠性试验台中的转向架定位装置5,3号基础小平台9与4号基础小平台10的内侧布置有1号入口轨道11与2号入口轨道12,以便被试转向架4的移动。基础平台6、1号基础小平台7、2号基础小平台8、3号基础小平台9与4号基础小平台10皆为工作表面上均布有T型槽的矩形平板铸铁结构件,垂直于X轴方向的基础平台6的纵向中心对称面和垂直于X轴方向的矩形坑的纵向中心对称面共面,1号基础小平台7、2号基础小平台8、3号基础小平台9与4号基础小平台10的纵向对称面和矩形坑的纵向对称面平行且对称布置。Referring to FIG. 2 , the test bench foundation 1 is a trough-type structure formed by pouring reinforced concrete with a rectangular pit in the middle. A
参阅图4至图7,所述的1号滚轮对及齿轮箱总成13由1号齿轮箱总成18、1号左滚轮16、1号右滚轮17、1号左胀紧联结套21与1号右胀紧联结套22组成。其中:1号左滚轮16与1号右滚轮17结构相同;1号左胀紧联结套21与1号右胀紧联结套22结构相同。1号左滚轮16与1号右滚轮17对称地安装在1号齿轮箱总成18中的1号滚轮轴19的左端与右端,1号左滚轮16与1号右滚轮17可在1号齿轮箱总成8中的1号滚轮轴19上轴向移动,位置确定后采用1号左胀紧联结套21与1号右胀紧联结套22固定在1号齿轮箱总成18中的1号滚轮轴19上。1号左滚轮16与1号右滚轮17之间的间距由被试转向架4的轮距确定,从而保证被试转向架4的1号轮对74的两个车轮踏面分别落在1号左滚轮16与1号右滚轮17上,同时1号轮对74的两个车轮的轮缘和1号左滚轮16与1号右滚轮17保持一定间距。Referring to Figures 4 to 7, the No. 1 roller pair and
参阅图6与图7,1号齿轮箱总成18为等速传动的直交轴齿轮箱,由1号齿轮箱上壳体28、1号齿轮箱下壳体20、1号锥齿轮轴27、1号滚轮轴19、1号联接法兰26、1号左轴承对23、1号右轴承对24与1号锥齿轮轴轴承对25组成。1号齿轮箱上壳体28与1号齿轮箱下壳体20为铸造或焊接而成的壳体结构件,在1号齿轮箱上壳体28与1号齿轮箱下壳体20的轴承安装位置处采用增加箱体厚度或布置筋板的方式提高箱体的刚度,以承受1号左滚轮16、1号右滚轮17、1号滚轮轴19及被试转向架4的重力以及动不平衡所产生的附加载荷。1号齿轮箱总成18中的1号锥齿轮轴27采用悬臂式结构,1号滚轮轴19采用简支梁式结构。1号锥齿轮轴27的一端及1号滚轮轴19上安装有相同规格型号的锥齿轮,通过该两个齿轮间的啮合实现1号锥齿轮轴27与1号滚轮轴19的等速直交动力传递。1号联接法兰26通过键与1号锥齿轮轴27的另一端(伸出端)同轴固定连接。1号左轴承对23包括两个规格型号相同的轴承套装在1号滚轮轴19的一端(靠近1号左滚轮16端),1号右轴承对24的两个轴承规格型号与1号左轴承对23的轴承相同,套装在1号滚轮轴19的另一端(靠近1号右滚轮17端)。1号锥齿轮轴轴承对25包括两个规格型号相同的轴承,两个轴承以一定的间距布置在1号锥齿轮轴27的两端,以承受由于齿轮啮合传递扭矩时在1号锥齿轮轴27上产生的弯矩,1号齿轮箱上壳体28与1号齿轮箱下壳体20合装并采用螺栓连接。Referring to Fig. 6 and Fig. 7, No. 1
所述的2号滚轮对及齿轮箱总成15由2号齿轮箱总成、2号左滚轮53、2号右滚轮54、2号左胀紧联结套与2号右胀紧联结套组成。其中:2号左滚轮53与2号右滚轮54结构相同;2号左胀紧联结套与2号右胀紧联结套结构相同。2号左滚轮53与2号右滚轮54对称地安装在2号齿轮箱总成中的2号滚轮轴的左端与右端,2号左滚轮53与2号右滚轮54可在2号齿轮箱总成8中的2号滚轮轴上轴向移动,位置确定后采用2号左胀紧联结套与2号右胀紧联结套固定在2号齿轮箱总成中的2号滚轮轴上。2号左滚轮53与2号右滚轮54之间的间距由被试转向架4的轮距确定。从而保证被试转向架4的2号轮对75的两个车轮踏面分别落在2号左滚轮53与2号右滚轮54上,同时2号轮对75的两个车轮的轮缘与2号左滚轮53与2号右滚轮54保持一定间隙。Described No. 2 roller pair and
2号齿轮箱总成为等速传动的直交轴齿轮箱,由2号齿轮箱上壳体、2号齿轮箱下壳体、2号锥齿轮轴、2号滚轮轴、2号联接法兰、2号左轴承对、2号右轴承对与2号锥齿轮轴轴承对组成。2号齿轮箱上壳体与2号齿轮箱下壳体为铸造或焊接而成的壳体结构件,在2号齿轮箱上壳体与2号齿轮箱下壳体的轴承安装位置处采用增加箱体厚度或布置筋板的方式提高箱体的刚度,以承受2号左滚轮53、2号右滚轮54、2号滚轮轴及被试转向架4的重力以及动不平衡所产生的附加载荷。2号齿轮箱总成中的2号锥齿轮轴采用悬臂式结构,2号滚轮轴采用简支梁式结构。2号锥齿轮轴的一端及2号滚轮轴上安装有相同规格型号的锥齿轮,通过该两个相同规格型号的锥齿轮的啮合实现2号锥齿轮轴与2号滚轮轴的等速直交动力传递。2号联接法兰通过键与2号锥齿轮轴的另一端(伸出端)同轴连接。2号左轴承对包括两个规格型号相同的轴承支撑在2号滚轮轴的一端(靠近2号左滚轮53端),2号右轴承对的两个轴承规格型号与2号左轴承对的轴承相同,支撑在2号滚轮轴的另一端(靠近2号右滚轮54端)。2号锥齿轮轴轴承对包括两个规格型号相同的轴承,两个轴承以一定的间距布置在2号锥齿轮轴的两端,以抵抗由于齿轮啮合传递扭矩时在2号锥齿轮轴上产生的弯矩。The No. 2 gearbox assembly is a right-angle shaft gearbox with constant speed transmission. It consists of the No. 2 gearbox upper casing, the No. 2 gearbox lower casing, the No. 2 bevel gear shaft, the No. 2 roller shaft, the No. No. 2 left bearing pair, No. 2 right bearing pair and No. 2 bevel gear shaft bearing pair. The upper casing of the No. 2 gearbox and the lower casing of the No. 2 gearbox are cast or welded casing structural parts. The bearing installation positions of the upper casing of the No. 2 gearbox and the lower casing of the No. 2 gearbox are increased The thickness of the box or the way of arranging ribs increases the rigidity of the box to bear the gravity of the No. 2 left roller 53, the No. 2 right roller 54, the shaft of the No. 2 roller and the bogie 4 under test and the additional load generated by the dynamic imbalance. . The No. 2 bevel gear shaft in the No. 2 gearbox assembly adopts a cantilever structure, and the No. 2 roller shaft adopts a simply supported beam structure. Bevel gears of the same specification are installed on one end of the No. 2 bevel gear shaft and the No. 2 roller shaft. Through the meshing of the two bevel gears of the same specification and model, the constant velocity direct orthogonal power of the No. 2 bevel gear shaft and the No. 2 roller shaft is realized. transfer. The No. 2 connecting flange is coaxially connected with the other end (extended end) of the No. 2 bevel gear shaft through a key. The No. 2 left bearing pair includes two bearings of the same specification and model supported on one end of the No. 2 roller shaft (near the No. 2 left roller 53 end), and the two bearing specifications and models of the No. 2 right bearing pair are the same as the bearings of the No. 2 left bearing pair Identical, be supported on the other end of No. 2 roller shaft (close to No. 2 right roller 54 ends). The No. 2 bevel gear shaft bearing pair includes two bearings of the same specification and type. The two bearings are arranged at both ends of the No. 2 bevel gear shaft at a certain distance to resist the torque generated on the No. 2 bevel gear shaft due to gear meshing. the bending moment.
1号滚轮对及齿轮箱总成13和2号滚轮对及齿轮箱总成15结构相同,即1号左滚轮16、1号右滚轮17、2号左滚轮53与2号右滚轮54结构相同,1号左胀紧联结套21、1号右胀紧联结套22、2号左胀紧联结套与2号右胀紧联结套结构相同,1号齿轮箱总成18与2号齿轮箱总成结构相同。所述的1号齿轮箱总成18与2号齿轮箱总成结构相同是指:1号齿轮箱上壳体28与2号齿轮箱上壳体结构相同,1号齿轮箱下壳体20与2号齿轮箱下壳体结构相同,1号锥齿轮轴27与2号锥齿轮轴结构相同,1号滚轮轴19与2号滚轮轴结构相同,1号联接法兰26与2号联接法兰结构相同,1号左轴承对23、1号右轴承对24、2号左轴承对与2号右轴承对结构相同,1号锥齿轮轴轴承对25与2号锥齿轮轴轴承对结构相同。No. 1 roller pair and
1号左胀紧联结套21、1号右胀紧联结套22、2号左胀紧联结套与2号右胀紧联结套为标准件,可选用能够传递大扭矩、适应高转速工况的型号为Z4、Z5、Z12、Z13、Z15、Z16或Z18的胀紧联结套。No. 1 left expansion coupling sleeve No. 21, No. 1 right expansion coupling sleeve No. 22, No. 2 left expansion coupling sleeve and No. 2 right expansion coupling sleeve are standard parts, which can transmit large torque and adapt to high speed conditions. Expansion couplings of type Z4, Z5, Z12, Z13, Z15, Z16 or Z18.
参阅图3与图4,所述的动力传递总成2由1号滚轮对及齿轮箱总成13、联轴器14和2号滚轮对及齿轮箱总成15组成。Referring to FIG. 3 and FIG. 4 , the
1号滚轮对及齿轮箱总成13和2号滚轮对及齿轮箱总成15安装在试验台基础1中基础平台6的前后两端,1号滚轮对及齿轮箱总成13中的1号滚轮轴19和2号滚轮对及齿轮箱总成15中的2号滚轮轴的中心轴线的间距等于被试转向架4的轴距;1号滚轮对及齿轮箱总成13中的1号锥齿轮轴27及1号联接法兰26和2号滚轮对及齿轮箱总成15中的2号锥齿轮轴及2号联接法兰的中心轴线共线且相对布置;联轴器14的一(前)端通过螺栓和1号滚轮对及齿轮箱总成13中的1号联接法兰26固定联接,联轴器14的另一(后)端通过螺栓和2号滚轮对及齿轮箱总成15中的2号联接法兰固定联接.实现1号滚轮对及齿轮箱总成13中的1号齿轮箱总成18和2号滚轮对及齿轮箱总成15中的2号齿轮箱总成的联接及动力传递,同时联轴器14能补偿所连接的1号滚轮对及齿轮箱总成13中的1号锥齿轮轴27和2号滚轮对及齿轮箱总成15中的2号锥齿轮轴的不对中。No. 1 roller pair and
联轴器14为标准件,可选用型号为SWP的十字轴式万向联轴器、型号为SWC的十字轴式万向联轴器或型号为QWL的球笼式同步万向联轴器等,能够补偿所连接的1号滚轮对及齿轮箱总成13中的1号锥齿轮轴27和2号滚轮对及齿轮箱总成15中的2号锥齿轮轴的不对中,同时,当进行不同轴距的被试转向架4试验,调整1号滚轮对及齿轮箱总成13和2号滚轮对及齿轮箱总成15间距时,通过联轴器14伸缩或更换同型号不同长度的联轴器14,以满足不同长度的需要。
参阅图8至图11,所述的举升装置3包括1号固定横梁29、2号固定横梁30、1号举升臂总成31、2号举升臂总成32、1号固定支座总成33及驱动总成34。Referring to Figures 8 to 11, the
参阅图8与图16,1号固定支座总成33由1号固定支座57和1号导向直线轴承58组成,1号导向直线轴承58为法兰式直线轴承,1号固定支座57为焊接或铸造箱体式结构件,顶端设置有一个回转中心线处于垂直状态的轴承孔,轴承孔周围均布有螺纹孔,1号固定支座57的底端均布有用于固定的通孔,1号导向直线轴承58固定安装在1号固定支座57顶端的轴承孔内,1号导向直线轴承58的法兰与1号固定支座57采用螺栓固定连接。Referring to Figure 8 and Figure 16, the No. 1 fixed
1号固定支座总成33固定安装在基础平台6的一(前)端,1号固定横梁29上的中心销轴安装在1号导向直线轴承58内为滑动连接。垂直于X轴方向的1号固定支座总成33的纵向中心对称面与垂直于X轴方向的基础平台6的纵向中心对称面共面。The No. 1 fixed
参阅图17,1号固定横梁29由横梁与中心销轴组成。横梁为钢板焊接或铸造而成的中空的箱体式结构件,横梁的上表面均布有平行的T型槽。横梁的底端面的中心位置处垂直地设置有中心销轴。2号固定横梁30的结构与1号固定横梁29的结构相同。Referring to Fig. 17, No. 1 fixed
参阅图10,所述的1号举升臂总成31由1号过渡纵梁35、1号同步拉杆39、1号前上连杆36、1号前下连杆37、1号前连杆固定支座38、1号后上连杆40、1号后下连杆41与1号后连杆固定支座42组成。其中,1号前上连杆36与1号后上连杆40、1号前下连杆37与1号后下连杆41和1号前连杆固定支座38与1号后连杆固定支座42结构相同。Referring to Fig. 10, the No. 1
1号过渡纵梁35为钢板焊接或铸造而成的中空结构,其上表面的一侧加工有凹槽,举升装置3工作时,被试转向架4中1号轮对74、2号轮对75的一(左)侧(靠近1号举升臂总成31一侧)的两个车轮的轮缘支撑在1号过渡纵梁35一(左)侧的凹槽上,同时1号过渡纵梁35的凹槽内侧的台肩能够限制车轮横向滚动,从而保证被试转向架4直线行驶。1号过渡纵梁35底部前后对称位置处设置有前销轴座与后销轴座。The No. 1 transition
1号同步拉杆39为等横截面的杆状结构件,1号同步拉杆39的一(前)端制有一个前销轴孔,1号同步拉杆39的另一(后)端制有一个后销轴孔和一个通孔。1号前连杆固定支座38和1号后连杆固定支座42固定在试验台基础1的坑底上,1号前下连杆37的一(下)端(销轴孔)与1号前连杆固定支座38(销轴孔)通过销轴连接;1号前上连杆36的上端(销轴孔)与1号过渡纵梁35的前销轴座(销轴孔)通过销轴连接;1号前上连杆36的下端(销轴孔)、1号前下连杆37的上端(销轴孔)及与1号同步拉杆39的前端(销轴孔)采用销轴连接;1号后下连杆41的下端(销轴孔)与1号后连杆固定支座42(销轴孔)通过销轴连接,1号后上连杆40的上端(销轴孔)与1号过渡纵梁35的后销轴座(销轴孔)通过销轴连接,1号后上连杆40的下端(销轴孔)、1号后下连杆41的上端(销轴孔)与1号同步拉杆39的后端(销轴孔)采用销轴连接。安装完成后1号前上连杆36与1号后上连杆40平行布置,1号前下连杆37与1号后下连杆41平行布置,1号前上连杆36和1号前下连杆37形成的夹角与1号后上连杆40和1号后下连杆41形成的夹角大小相等,方向相同,都指向被试转向架4的进入试验台的行车方向。1号前上连杆36与1号后上连杆40为等横截面的结构相同的杆类结构件,1号前下连杆37与1号后下连杆41为等横截面的结构相同的杆类结构件。No. 1
所述的2号举升臂总成32由2号过渡纵梁52、2号前上连杆、2号前下连杆、2号前连杆固定支座、2号同步拉杆、2号后上连杆、2号后下连杆与2号后连杆固定支座组成。The No. 2
1号举升臂总成31与2号举升臂总成32结构相同,即1号过渡纵梁35与2号过渡纵梁52为结构相同的杆类结构件,1号同步拉杆39与2号同步拉杆为结构相同的杆类结构件,1号前上连杆36、1号后上连杆40、2号前上连杆与2号后上连杆为结构相同的杆类结构件,1号前下连杆37、1号后下连杆41、2号前下连杆与2号后下连杆为结构相同的杆类结构件,1号前连杆固定支座38、1号后连杆固定支座42、2号前连杆固定支座与2号后连杆固定支座为结构相同的结构件。No. 1
1号举升臂总成31与2号举升臂总成32平行地安装布置在基础平台6的左右两侧,两者对称布置在基础平台6的垂直与X轴方向的中心对称面的两侧,1号举升臂总成31与2号举升臂总成32的间距根据被试转向架4的轮距确定,从而保证被试转向架4的1号轮对74、2号轮对75的两个左侧(靠近1号举升臂总成31一侧)车轮的轮缘正好落在1号过渡纵梁35的凹槽上,被试转向架4的1号轮对74与2号轮对75的两个右侧(靠近2号举升臂总成32一侧)车轮的轮缘正好落在2号过渡纵梁52的凹槽上,同时1号过渡纵梁35与2号过渡纵梁52和1号左滚轮16、1号右滚轮17、2号左滚轮53与2号右滚轮54存在一定间隙,避免发生干涉。垂直于Y轴方向的1号举升臂总成31中1号过渡纵梁35的中心对称面与垂直于Y轴方向的2号举升臂总成32中2号过渡纵梁52的中心对称面共面,同时1号过渡纵梁35与2号过渡纵梁52的上表面共面。The No. 1
参阅图11,驱动总成34包括2号固定支座总成43、千斤顶44、直线轴承座总成45、顶块46、1号钢丝绳47、2号钢丝绳48及滑轮装置49。Referring to Fig. 11,
参阅图18,滑轮装置49包括滑轮底座59、1号滑轮60、2号滑轮61,滑轮底座59上均布有长孔和螺纹孔,长孔用于将滑轮底座59固定安装在基础平台6上,螺纹孔用于直线轴承座总成45的安装固定。Referring to Fig. 18, the pulley device 49 includes a pulley base 59, a No. 1 pulley 60, and a No. 2 pulley 61. The pulley base 59 is evenly distributed with long holes and threaded holes, and the long holes are used to fix the pulley base 59 on the
参阅图11,千斤顶44为常用的单作用液压式千斤顶,一端带有法兰盘便于安装固定。千斤顶44带法兰盘的一端通过螺栓固定安装在2号固定支座总成43中2号固定支座55带T型槽的一侧面上。Referring to Fig. 11, the jack 44 is a commonly used single-acting hydraulic jack with a flange at one end for easy installation and fixation. One end of the jack 44 band flange is fixedly installed on the side surface of the No. 2 fixed
顶块46为矩形板类结构件,沿顶块46纵向的左右两端的对称位置处设置有尺寸相同的通孔,顶块46固定安装在千斤顶44的活塞杆伸出端的端面上。The jacking block 46 is a rectangular plate structure, and the symmetrical positions along the left and right ends of the jacking block 46 are provided with the same size through holes.
1号钢丝绳47与2号钢丝绳48的结构尺寸相同,均为具有足够的刚度的常用钢丝绳,1号钢丝绳47与2号钢丝绳48的一端和顶块46上的左、右通孔固定连接,1号钢丝绳47与2号钢丝绳48的绕过1号滑轮60与2号滑轮61并和1号滑轮60与2号滑轮61的外侧为接触连接,1号钢丝绳47与2号钢丝绳48的另一端和举升装置3中的1号同步拉杆39与1号同步拉杆固定连接。No. 1 steel wire rope 47 has the same structural size as No. 2 steel wire rope 48, and they are all commonly used steel wire ropes with sufficient rigidity. One end of No. 1 steel wire rope 47 and No. 2 steel wire rope 48 is fixedly connected with the left and right through holes on the top block 46. No. steel wire rope 47 and No. 2 steel rope 48 go around No. 1 pulley 60 and No. 2 pulley 61 and are connected with the outside of No. 1 pulley 60 and No. 2 pulley 61, and the other end of No. 1 steel wire rope 47 and No. 2 steel rope 48 and The No. 1
参阅图12,直线轴承座总成45由轴承支座50及直线轴承51组成,支撑直线轴承51安装在轴承支座50上端的水平通孔内为小过盈配合,直线轴承座总成45安装在滑轮装置49中的滑轮底座59的中间位置处为固定连接。千斤顶44的活塞杆插装在支撑直线轴承51的内孔内为滑动配合,千斤顶44的活塞杆的回转轴线与支撑直线轴承51内孔的回转轴线共线,保证活塞杆直线运动,同时为活塞杆提供支撑。Referring to Fig. 12, the linear bearing seat assembly 45 is composed of a
参看图15,2号固定支座总成43由2号导向直线轴承56和2号固定支座55组成.2号导向直线轴承56为法兰式直线轴承,2号固定支座55为焊接或铸造而成的箱体式结构件,其一垂直的侧面上加工有平行的T型槽,2号固定支座55的顶端面上设置有一个回转中心线垂直的轴承孔,轴承孔的周围均布有螺纹孔,2号导向直线轴承56安装在2号固定支座55顶端的轴承孔内,2号导向直线轴承56的法兰与2号固定支座55的顶端采用螺栓固定连接。Referring to Fig. 15, No. 2 fixed support assembly 43 is composed of No. 2 guide
2号固定支座总成43固定在基础平台6的后端,安装在2号固定横梁30的正下方的基础平台6上。垂直与X轴方向的2号固定支座55的中心对称面与垂直与X轴方向的基础平台6的中心对称面共面。安装完成后2号固定支座总成43的2号导向直线轴承56的法兰上表面与1号固定支座总成33的1号导向直线轴承58上表面在同一个水平面上。The No. 2 fixed support assembly 43 is fixed on the rear end of the
参阅图11,1号钢丝绳47绕过滑轮装置49中的1号滑轮60为接触连接,1号钢丝绳47的一端穿过顶块46的一侧(即靠近1号举升臂总成31一侧的)通孔并与顶块46固定连接,1号钢丝绳47的另一端穿过1号举升臂总成31中1号同步拉杆39的通孔并与1号同步拉杆39固定连接。1号钢丝绳47绕过滑轮从而改变力的方向使得工作过程中1号同步拉杆39仅承受拉力而不承受附加弯矩。Referring to Fig. 11, the No. 1 wire rope 47 goes around the No. 1 pulley 60 in the pulley device 49 to be a contact connection, and one end of the No. 1 wire rope 47 passes through the side of the top block 46 (that is, the side near the No. 1 lifting arm assembly 31 ) through hole and is fixedly connected with top block 46, and the other end of No. 1 wire rope 47 passes through the through hole of No. 1
2号钢丝绳48绕过滑轮装置49中的2号滑轮61为接触连接,2号钢丝绳48的一端穿过顶块46的另一侧(即靠2号举升臂总成32一侧的)通孔并与顶块46固定连接,2号钢丝绳48的另一端穿过2号举升臂总成32中2号同步拉杆的通孔并2号同步拉杆固定连接。2号钢丝绳48绕过滑轮从而改变力的方向使得工作过程中2号同步拉杆仅承受拉力而不承受附加弯矩。The No. 2 steel wire rope 48 walks around the No. 2 pulley 61 in the pulley device 49 to be a contact connection, and one end of the No. 2 steel wire rope 48 passes through the other side of the top block 46 (that is, on the No. 2
参阅图8,举升装置3中1号固定横梁29与1号过渡纵梁35和2号过渡纵梁52前端水平的底端面垂直螺栓固定连接,2号固定横梁30与1号过渡纵梁35和2号过渡纵梁52后端水平的底端面垂直固定连接;1号固定横梁29与2号固定横梁30的上表面共面,两者平行且保持一定间距。从而使得1号固定横梁29、2号固定横梁30、1号过渡纵梁35与2号过渡纵梁52形成一矩形结构框架。Referring to Fig. 8, in the
1号固定横梁29底部的中心销轴装入1号固定支座总成33中的1号导向直线轴承58的内孔中为滑动连接,1号固定横梁29底部的中心销轴的回转轴线与1号导向直线轴承58内孔的回转轴线共线。2号固定横梁30底部的中心销轴装入2号固定支座总成43中的2号导向直线轴承56的内孔中为滑动连接,2号固定横梁30底部的中心销轴的回转轴线与2号导向直线轴承56内孔的回转轴线共线。从而保证1号固定横梁29、2号固定横梁30、1号过渡纵梁35与2号过渡纵梁52形成的矩形结构框架仅在竖直方向自由运动,而约束其他方向的运动,提高1号举升臂总成31与2号举升臂总成32抗倾翻的能力。The center pin shaft at the bottom of the No. 1 fixed
举升装置3工作时,千斤顶44的活塞杆推动顶块46平移,通过同时拉动1号钢丝绳47与2号钢丝绳48带动1号同步拉杆39与2号同步拉杆等速移动。1号前上连杆36和1号前下连杆37形成的夹角与1号后上连杆40和1号后下连杆41形成的夹角及2号前上连杆和2号前下连杆形成的夹角与2号后上连杆和2号后下连杆形成的夹角同步变化,从而保证1号举升臂总成31与2号举升臂总成32同步等速动作。1号固定横梁29、2号固定横梁30、1号过渡纵梁35、2号过渡纵梁52形成的整体矩形结构框架沿竖直方向运动。通过控制千斤顶44的活塞杆的伸缩,实现举升装置3的举升、降落动作。When the
参阅图1与图19,所述的转向架定位装置5包括1号定位支座62、2号定位支座63、3号定位支座64、4号定位支座65、1号止推丝杠总成66、2号止推丝杠总成67、3号止推丝杠总成68、4号止推丝杠总成69、1号支撑横梁70与2号支撑横梁71。其中:1号定位支座62、2号定位支座63、3号定位支座64与4号定位支座65结构相同;1号止推丝杠总成66、2号止推丝杠总成67、3号止推丝杠总成68与4号止推丝杠总成69结构相同;1号支撑横梁70与2号支撑横梁71结构相同。通过1号止推丝杠总成66、2号止推丝杠总成67、3号止推丝杠总成68与4号止推丝杠总成69从被试转向架4的前后两侧分别支撑在被试转向架4的构架上,实现被试转向架4的固定和位置的调整。1 and 19, the
1号定位支座62、2号定位支座63、3号定位支座64、4号定位支座65、1号支撑横梁70与2号支撑横梁71为焊接或铸造而成的箱体式结构件,具有较大的刚度与强度。确切地说,所述的1号支撑横梁70与2号支撑横梁71为长方体形的箱体式结构件,1号支撑横梁70与2号支撑横梁71的一侧面上沿纵向设置有相互平行的T型槽。1号定位支座62、2号定位支座63、3号定位支座64、4号定位支座65的一侧面为工作表面,工作表面上设置有垂直的相互平行的T型槽。No. 1 positioning support 62, No. 2 positioning support 63, No. 3 positioning support 64, No. 4 positioning support 65, No. 1 supporting beam 70 and No. 2 supporting beam 71 are box-type structures formed by welding or casting parts with greater rigidity and strength. To be precise, the No. 1 supporting beam 70 and the No. 2 supporting beam 71 are rectangular box-shaped structural members, and the side surfaces of the No. 1 supporting beam 70 and the No. 2 supporting beam 71 are longitudinally provided with mutually parallel T-slot. One side of No. 1 positioning support 62, No. 2 positioning support 63, No. 3 positioning support 64, and No. 4 positioning support 65 is a working surface, and vertical T-shaped grooves parallel to each other are arranged on the working surface.
1号止推丝杠总成66由1号丝杠72和1号丝杠套筒73组成,1号丝杠套筒73为空心筒状结构件,一端焊接有法兰盘基座,另一端加工有螺纹通孔,螺纹通孔的回转轴线与法兰盘基座垂直。1号丝杠72插入1号丝杠套筒73中为螺纹连接。1号止推丝杠总成66、2号止推丝杠总成67、3号止推丝杠总成68与4号止推丝杠总成69结构相同。即:1号止推丝杠总成66中的1号丝杠72、2号止推丝杠总成67中的2号丝杠、3号止推丝杠总成68中的3号丝杠与4号止推丝杠总成69中的4号丝杠结构相同;1号止推丝杠总成66中的1号丝杠套筒73、2号止推丝杠总成67中的2号丝杠套筒、3号止推丝杠总成68中的3号丝杠套筒与4号止推丝杠总成69中的4号丝杠套筒结构相同。同时,2号丝杠与2号丝杠套筒、3号丝杠与3号丝杠套筒和4号丝杠与4号丝杠套筒均采用螺纹连接。The No. 1 thrust screw assembly 66 is composed of the No. 1 screw 72 and the No. 1 screw sleeve 73. The No. 1 screw sleeve 73 is a hollow cylindrical structural part with a flange base welded at one end and a flange base at the other end. A threaded through hole is processed, and the axis of rotation of the threaded through hole is perpendicular to the flange base. No. 1 leading screw 72 is inserted in the No. 1 leading screw sleeve 73 to be threaded connection. No. 1 thrust screw assembly 66, No. 2 thrust screw assembly 67, No. 3 thrust screw assembly 68 and No. 4 thrust screw assembly 69 have the same structure. That is: the No. 1 screw 72 in the No. 1 thrust screw assembly 66, the No. 2 screw in the No. 2 thrust screw assembly 67, and the No. 3 screw in the No. 3 thrust screw assembly 68 The same structure as No. 4 lead screw in No. 4 thrust screw assembly 69; No. 1 screw sleeve 73 in No. 1
1号定位支座62、2号定位支座63、3号定位支座64与4号定位支座65依次固定安装在试验台基础1中两个短槽壁顶端面上的1号基础小平台7、2号基础小平台8、3号基础小平台9与4号基础小平台10上。1号支撑横梁70采用螺栓固定在1号定位支座62与2号定位支座63的工作表面上,1号止推丝杠总成66与2号止推丝杠总成67采用螺栓固定安装在1号支撑横梁70带有T型槽的侧面上;2号支撑横梁71采用螺栓固定在3号定位支座64与4号定位支座65的工作表面上,3号止推丝杠总成68与4号止推丝杠总成69采用螺栓固定安装在2号支撑横梁71带有T型槽的侧面上;根据被试转向架4的结构尺寸调整1号止推丝杠总成66、2号止推丝杠总成67、3号止推丝杠总成68与4号止推丝杠总成69的安装位置。The No. 1 positioning support 62, the No. 2 positioning support 63, the No. 3 positioning support 64 and the No. 4 positioning support 65 are sequentially fixed and installed on the No. 1 base small platform on the top surface of the two short groove walls in the test bench foundation 1 No. 7, No. 2 basic
高速列车架悬式转向架牵引传动系统可靠性试验台的工作原理:The working principle of the reliability test bench for the suspension bogie traction drive system of high-speed trains:
试验前,将被试转向架4停止在1号入口轨道11与2号入口轨道12上。控制千斤顶44通过1号钢丝绳47、2号钢丝绳48带动带动举升装置3中1号过渡纵梁35与2号过渡纵梁52垂直升高,直至1号过渡纵梁35与2号过渡纵梁52的凹槽底面与被试转向架4的车轮轮缘相切。将被试转向架4推到举升装置3上,此时位于轮对内侧的四个车轮轮缘支撑在1号过渡纵梁35或2号过渡纵梁52的凹槽上。推动被试转向架4,使其沿1号过渡纵梁35与2号过渡纵梁52行驶。当被试转向架4的1号轮对74的中心轴线与动力传递总成2的1号滚轮对及齿轮箱总成13中的1号滚轮轴19中心轴线位于同一竖直面上,同时2号轮对75的中心轴线与动力传递总成2中的2号滚轮对及齿轮箱总成15的2号滚轮轴中心轴线位于同一竖直面上时,放松千斤顶44使得举升装置3的1号固定横梁29、2号固定横梁30分别缓慢降落在1号固定支座总成33、2号固定支座总成43上,从而被试转向架4的四个车轮的踏面分别支撑在动力传递总成2中的1号左滚轮16、1号右滚轮17、2号左滚轮53与2号右滚轮54上。此时调整转向架定位装置5中的1号止推丝杠总成66、2号止推丝杠总成67、3号止推丝杠总成68与4号止推丝杠总成69,固定被试转向架4。Before the test, the tested bogie 4 was stopped on the No. 1 entrance track 11 and the No. 2
试验时,电气系统控制被试转向架4一个电机为驱动状态的驱动电机,另一个电机为制动状态的负载电机。驱动电机通过联轴节、变速箱将动力传递到1号轮对74。1号轮对74的转动带动与之接触的1号滚轮对及齿轮箱总成13中的1号左滚轮16与1号右滚轮17转动,和1号左滚轮16与1号右滚轮17固定连接的1号滚轮轴19将动力等速传递到1号锥齿轮轴27上,通过联轴器14带动2号滚轮对及齿轮箱总成15的2号锥齿轮轴转动,通过啮合齿轮的作用,最终实现2号滚轮对及齿轮箱总成15中的2号左滚轮53与2号右滚轮54转动。电气系统控制负载电机模拟车辆实际行驶中传动系统所受扭矩对2号左滚轮53与2号右滚轮54施加与滚轮运动方向相反的阻力矩。从而实现了对被试转向架4中的两套牵引传动系统实际线路行驶时近似真实工况的模拟。负载电机将系统的机械能转化为电能回馈到直流母线,从而形成一套电气-机械功率流闭环试验系统。通过该试验台对被试转向架4进行试验,以掌握牵引传动系统性能和传动系统零部件疲劳寿命。During the test, the electrical system controls one motor of the tested bogie 4 as a drive motor in a driving state, and the other motor as a load motor in a braking state. The driving motor transmits the power to the No. 1 wheel set 74 through the coupling and the gearbox. The rotation of the No. 1 wheel set 74 drives the No. 1 roller pair in contact with it and the No. 1 left
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102680229A (en) * | 2012-05-15 | 2012-09-19 | 吉林大学 | Test platform for testing reliability of traction drive systems of frame-suspended bogies of high speed train |
CN106643485A (en) * | 2016-10-31 | 2017-05-10 | 吉林大学 | Verification system of multi-axle vehicle wheel positioning parameter measuring basis detector |
CN108680371A (en) * | 2018-07-23 | 2018-10-19 | 吉林大学 | Gauge-changeable bogie wheel is to becoming rail performance and reliability test bench |
CN110542571A (en) * | 2019-09-30 | 2019-12-06 | 吉林大学 | The sinking weight lifts the center of gravity as a whole, and the track collision trolley can be adjusted |
CN112284767A (en) * | 2020-11-13 | 2021-01-29 | 重庆长安汽车股份有限公司 | Device and method for testing durability of automobile traction and traction assembly |
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2012
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102680229A (en) * | 2012-05-15 | 2012-09-19 | 吉林大学 | Test platform for testing reliability of traction drive systems of frame-suspended bogies of high speed train |
CN102680229B (en) * | 2012-05-15 | 2015-01-07 | 吉林大学 | Test platform for testing reliability of traction drive systems of frame-suspended bogies of high speed train |
CN106643485A (en) * | 2016-10-31 | 2017-05-10 | 吉林大学 | Verification system of multi-axle vehicle wheel positioning parameter measuring basis detector |
CN108680371A (en) * | 2018-07-23 | 2018-10-19 | 吉林大学 | Gauge-changeable bogie wheel is to becoming rail performance and reliability test bench |
CN108680371B (en) * | 2018-07-23 | 2023-10-27 | 吉林大学 | Variable-gauge bogie wheel set variable-gauge performance and reliability test bed |
CN110542571A (en) * | 2019-09-30 | 2019-12-06 | 吉林大学 | The sinking weight lifts the center of gravity as a whole, and the track collision trolley can be adjusted |
CN110542571B (en) * | 2019-09-30 | 2023-06-06 | 吉林大学 | The sinking weight lifts the center of gravity as a whole, and the track collision trolley can be adjusted |
CN112284767A (en) * | 2020-11-13 | 2021-01-29 | 重庆长安汽车股份有限公司 | Device and method for testing durability of automobile traction and traction assembly |
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