CN202591014U - Workpiece molding device - Google Patents
Workpiece molding device Download PDFInfo
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- CN202591014U CN202591014U CN 201220124837 CN201220124837U CN202591014U CN 202591014 U CN202591014 U CN 202591014U CN 201220124837 CN201220124837 CN 201220124837 CN 201220124837 U CN201220124837 U CN 201220124837U CN 202591014 U CN202591014 U CN 202591014U
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- 238000000465 moulding Methods 0.000 title description 8
- 238000005507 spraying Methods 0.000 claims abstract description 16
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 239000003973 paint Substances 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 6
- 230000000630 rising effect Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 238000010422 painting Methods 0.000 description 8
- 239000000969 carrier Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009415 formwork Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000001595 contractor effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种工件套模装置,尤其涉及一种结构简单、定位精确,能提高生产效率、提高喷涂质量的工件套模装置。The utility model relates to a mold covering device for workpieces, in particular to a mold covering device for workpieces with simple structure and precise positioning, which can improve production efficiency and spraying quality.
背景技术 Background technique
随着生活水平的提高,玩具需求正以惊人的速度增长,同时消费者对于玩具的外观要求也越来越高,给玩具加工企业提供了机遇与挑战。现在的玩具喷漆工艺越来越复杂,体现在:(1)玩具局部上色点增加;(2)上色种类增多,局部喷涂的位置精度要求也越来越高。因此,为了实现局部喷漆要借助模具套模。With the improvement of living standards, the demand for toys is growing at an alarming rate. At the same time, consumers have higher and higher requirements for the appearance of toys, which provides opportunities and challenges for toy processing enterprises. The current toy painting process is becoming more and more complicated, which is reflected in: (1) the increase of local coloring points of toys; (2) the increase of coloring types, and the higher and higher requirements for the position accuracy of local spraying. Therefore, in order to realize partial painting, it is necessary to use mold sets.
目前国内玩具喷漆行业,主要还处在手工套模喷漆状态,工作环境十分恶劣,难以实现大批量自动化生产,不利于进行质量控制和进度控制。另外有一部分使用自动化喷漆设备,这些设备均存在合模精度不高,喷漆质量低的缺点。其原因主要在于:送料和换模装置往复运动时位置误差大,重复精度不高,例如:At present, the domestic toy painting industry is still mainly in the state of manual mold painting, the working environment is very harsh, it is difficult to realize mass automatic production, and it is not conducive to quality control and progress control. In addition, some of them use automatic painting equipment, which have the disadvantages of low mold clamping accuracy and low painting quality. The main reason is that the position error is large when the feeding and mold changing device reciprocates, and the repeatability is not high, for example:
1.采用双气缸加齿轮齿条驱动送料和换模的喷漆机器人,具体实现方案为:两对气缸与齿条相对于齿轮轴对称布置,一侧气缸伸出推动齿条向前运动,同时另一侧气缸收缩拉动另一个齿条向后运动,与齿条啮合的齿轮轴受到两个旋转力矩(力矩方向相同)驱动转盘旋转180°;通过反转气缸的工作状态实现转盘回转180度。1. A painting robot that uses double cylinders plus rack and pinion to drive feeding and mold change. The specific implementation plan is: two pairs of cylinders and racks are arranged symmetrically with respect to the gear axis, and one side of the cylinder extends to push the rack forward, while the other One side of the cylinder shrinks and pulls the other rack to move backward, and the gear shaft meshing with the rack is subjected to two rotational moments (the same torque direction) to drive the turntable to rotate 180°; the turntable can be turned 180° by reversing the working state of the cylinder.
2.采用电机带动凸轮分割器间歇旋转运动实现送料和换模动作的喷漆机器人,具体实现方案为:电机经减速器驱动凸轮分割器工作,电机每旋转固定转数凸轮分割器输出轴旋转180度,转盘与凸轮分割器输出轴为刚性连接,实现连续旋转工作。2. A painting robot that uses a motor to drive the intermittent rotation of the cam divider to realize material feeding and mold change. The specific implementation plan is: the motor drives the cam divider to work through the reducer, and the output shaft of the cam divider rotates 180 degrees for a fixed number of revolutions per motor rotation. , The turntable and the output shaft of the cam divider are rigidly connected to realize continuous rotation.
上述第一种机器人结构设计复杂,装配调试困难,齿轮与齿条间的间隙导致送料和转盘旋转位置误差比较大,造成送料时的重复精度不高,同时合模不准确有飞油现象。第二种机器人初始位置不易调节,电机控制复杂,合模的精度完全取决于凸轮分割器的精度。另外,以上两种方案均靠驱动本身定位,没有外部机械辅助定位,旋转位置精度很难保障。The structure design of the above-mentioned first type of robot is complicated, assembly and debugging are difficult, and the gap between the gear and the rack leads to a relatively large error in the position of the feeding and turntable rotation, resulting in low repeatability during feeding, and inaccurate mold clamping with flying oil. The initial position of the second robot is not easy to adjust, the motor control is complicated, and the precision of mold clamping depends entirely on the precision of the cam splitter. In addition, the above two solutions rely on the positioning of the drive itself, without external mechanical auxiliary positioning, and it is difficult to guarantee the accuracy of the rotational position.
基于上述不足,因此,需要一种安装于喷漆机上,结构简单、定位精确,能提高生产效率、提高喷涂质量的工件套模装置。Based on above-mentioned deficiency, therefore, need a kind of workpiece cover mold device that is installed on the paint spraying machine, simple in structure, accurate in positioning, can improve production efficiency, improve spraying quality.
实用新型内容 Utility model content
本实用新型的目的在于提供一种安装于喷漆机上,结构简单、定位精确,能提高生产效率、提高喷涂质量的工件套模装置。The purpose of the utility model is to provide a workpiece sleeve mold device installed on a paint spraying machine, which has a simple structure, precise positioning, and can improve production efficiency and spraying quality.
为了实现上述目的,本实用新型提供的工件套模装置,安装于喷漆机的基板上,对局部喷涂的工件进行套模,包括旋转送料装置、旋转换模装置、前合模装置、后合模装置及定位装置,所述旋转送料装置表面两端各承载一工件载板,所述工件载板夹持所述工件并随所述旋转送料装置转动而送料;所述旋转换模装置表面两端各固定一模架固定座,所述旋转换模装置可转动地带动所述模架固定座,使其中一所述模架固定座正对地处于其中一所述工件载板的上方;所述前合模装置在所述模架固定座与工件载板正对时,顶推所述工件载板上升并与所述模架固定座进行合模;所述后合模装置顶端固定一合模板,在所述模架固定座与工件载板正对时,推动所述合模板上升并与另一模架固定座合模;所述定位装置在所述模架固定座与工件载板正对时,对旋转送料装置及旋转换模装置进行锁紧定位。In order to achieve the above-mentioned purpose, the workpiece molding device provided by the utility model is installed on the base plate of the paint spraying machine, and the partially sprayed workpiece is molded, including a rotary feeding device, a rotary mold changing device, a front mold clamping device, and a rear mold clamping device. Device and positioning device, the two ends of the surface of the rotary feeding device each carry a workpiece carrier, the workpiece carrier clamps the workpiece and feeds with the rotation of the rotary feeding device; the two ends of the surface of the rotary mold changing device One mold frame fixing seat is respectively fixed, and the said rotary mold changing device can rotatably drive the said mold frame fixing seat, so that one of said mold frame fixing seats is directly above one of said workpiece carrier plates; The front mold clamping device pushes the workpiece carrier up and closes the mold base with the mold base when the mold frame fixing seat is facing the workpiece carrier plate; the rear mold clamping device fixes a clamping plate at the top , when the mold frame fixing seat is facing the workpiece carrier plate, the clamping plate is pushed up and molded with another mold frame fixing seat; , the rotary feeding device and the rotary mold changing device are locked and positioned.
较佳地,所述旋转送料装置包括安装座、第一旋转驱动元件、转轴及送料转盘,所述安装座固定于所述基板上,所述第一旋转驱动元件固定于所述安装座内,所述转轴的一端与所述第一旋转驱动元件的输出端连接,另一端穿过所述安装座与所述送料转盘中心固定连接。利用所述第一旋转驱动元件驱动所述转轴进而带动所述送料转盘转动,从而达到转动而循环送料的目的,结构简单,控制方便。Preferably, the rotary feeding device includes a mounting seat, a first rotary driving element, a rotating shaft and a feeding turntable, the mounting seat is fixed on the base plate, the first rotary driving element is fixed in the mounting seat, One end of the rotating shaft is connected to the output end of the first rotary driving element, and the other end is fixedly connected to the center of the feeding turntable through the mounting seat. The first rotating drive element is used to drive the rotating shaft to drive the feeding turntable to rotate, so as to achieve the purpose of rotating and feeding circularly. The structure is simple and the control is convenient.
较佳地,所述旋转换模装置包括承载座、第二旋转驱动元件、驱动轴及换模转盘,所述承载座固定于所述基板上,所述第二旋转驱动元件固定于所述承载座上,所述驱动轴的一端与所述第二旋转驱动元件的输出端连接,另一端与所述换模转盘的中心固定连接。利用所述第二旋转驱动元件驱动所述驱动轴进而带动所述换模转盘转动,从而达到将两端的所述模架固定座的位置相互切换的目的,结构简单,控制方便。Preferably, the rotary mold changing device includes a bearing base, a second rotary driving element, a drive shaft and a mold changing turntable, the bearing base is fixed on the base plate, and the second rotating driving element is fixed on the bearing On the seat, one end of the drive shaft is connected to the output end of the second rotary drive element, and the other end is fixedly connected to the center of the mold changing turntable. The drive shaft is driven by the second rotary drive element to drive the mold change turntable to rotate, so as to achieve the purpose of switching the positions of the mold frame fixing seats at both ends, the structure is simple, and the control is convenient.
具体地,所述旋转换模装置还包括推力球轴承,所述推力球轴承的下座圈与所述承载座固定,所述推力球轴承的上座圈与所述驱动轴套接固定。通过将所述推力球轴承安装于所述承载座上,从而使所述旋转换模装置所承载的重力通过所述推力球轴承全部转移动到所述承载座上,减轻了所述第二旋转驱动元件所受到的压力,使所述旋转换模装置能安全,精确地运行。Specifically, the rotary mold changing device further includes a thrust ball bearing, the lower race of the thrust ball bearing is fixed to the bearing seat, and the upper race of the thrust ball bearing is fixed to the drive shaft through socketing. By installing the thrust ball bearing on the bearing seat, the gravity carried by the rotary mold changing device is completely transferred to the bearing seat through the thrust ball bearing, thereby reducing the second rotation. The pressure on the drive element enables the rotary mold changing device to operate safely and accurately.
较佳地,所述前合模装置与所述后合模装置的结构相同。Preferably, the front mold clamping device has the same structure as the rear mold clamping device.
较佳地,所述前合模装置包括固定座、双头气缸及缓冲装置,所述固定座固定于所述基板上,所述缓冲装置安装于所述双头气缸的缸体末端,所述双头气缸的活塞杆的末端伸出所述缸体且可与所述缓冲装置抵触。利用所述双头气缸的伸缩作用可推动所述工件载板上升,从而实现与所述模架固定座合模,并且通过其另一端与所述缓冲装置抵触,可对所述双头气缸进行缓冲,防止其过度或过快伸出而撞坏所述工件载板或模架固定座,有效保护所述模架固定座。Preferably, the front clamping device includes a fixed seat, a double-headed cylinder and a buffer device, the fixed seat is fixed on the base plate, the buffer device is installed at the end of the cylinder body of the double-headed cylinder, the The end of the piston rod of the double-headed cylinder protrudes from the cylinder body and can interfere with the buffer device. Utilizing the expansion and contraction effect of the double-headed cylinder, the workpiece carrier can be pushed up, so as to achieve mold clamping with the mold frame holder, and the other end of the double-headed cylinder can be moved by the collision with the buffer device. Cushioning prevents it from being extended too much or too fast to damage the workpiece carrier plate or the mold base fixing seat, and effectively protects the mold base fixing base.
具体地,所述缓冲装置包括若干导柱、若干压缩弹簧及抵触板,所述导柱分布于所述双头气缸缸体下端的四周,所述抵触板可上下滑动地套接于所述导柱上,且下底面与所述导柱的末端抵触,所述压缩弹簧套接于所述导柱上,一端与所述双头气缸的缸体抵触,另一端与所述抵触板的侧面抵触,所述双头气缸的活塞杆的末端穿过所述抵触板并可与所述抵触板的下底面抵触。通过将所述抵触板套接于所述导柱上,并将所述压缩弹簧设置于所述双头气缸缸体及抵触板之间,从而在所述双头气缸的活塞杆的末端上升过度或过快时实现缓冲的作用,结构简单,使用安全可靠。Specifically, the buffer device includes a number of guide posts, a number of compression springs and a collision plate, the guide posts are distributed around the lower end of the double-headed cylinder block, and the collision plate is slidably sleeved on the guide rail up and down. and the lower bottom surface is in conflict with the end of the guide post, the compression spring is sleeved on the guide post, one end is in conflict with the cylinder body of the double-headed cylinder, and the other end is in conflict with the side of the conflict plate , the end of the piston rod of the double-headed cylinder passes through the abutment plate and can abut against the lower bottom surface of the abutment plate. The end of the piston rod of the double-head cylinder rises excessively by fitting the collision plate on the guide post, and setting the compression spring between the cylinder body of the double-head cylinder and the collision plate. Or when it is too fast, it can realize the function of buffering, the structure is simple, and the use is safe and reliable.
较佳地,所述定位装置包括固定架、薄型气缸、导向块、定位销及定位套,所述固定架固定,所述固定架安装于所述基板上,所述薄型气缸固定于所述固定架上且输出端与所述定位销连接,所述定位销穿过所述导向块与所述定位套配合固定,所述定位套固定于所述旋转送料装置及所述旋转换模装置上。通过利用所述薄型气缸推动所述定位销,使所述定位销卡持固定于所述定位套,从而实现对所述旋转送料装置及旋转换模装置的精确定位,防止其发生位置偏移而使合模不准确,产生飞油现象。Preferably, the positioning device includes a fixed frame, a thin air cylinder, a guide block, a positioning pin and a positioning sleeve, the fixed frame is fixed, the fixed frame is installed on the base plate, and the thin air cylinder is fixed on the fixed and the output end is connected with the positioning pin, the positioning pin passes through the guide block and is fixed with the positioning sleeve, and the positioning sleeve is fixed on the rotary feeding device and the rotary mold changing device. By using the thin air cylinder to push the positioning pin, the positioning pin is clamped and fixed on the positioning sleeve, so as to realize the precise positioning of the rotary feeding device and the rotary mold changing device, and prevent its position from being shifted. Make mold clamping inaccurate and produce flying oil phenomenon.
与现有技术相比,由于本实用新型通过利用所述旋转送料装置对安装于两端的所述工件载板进行转动,带动夹持于所述工件载板上的工件进行往复转动,实现循环送料,并且利用所述旋转换模装置对安装于两端的所述模架固定座进行位置的切换,使所述工件载板及模架固定座能上下相互正对,再利用所述定位装置对其进行精确定位,确保所述工件载板及模架固定座位置的准确,最后,通过所述前合模装置对工件载板进行顶推进而与模架固定座合模,合模后使工件能快速局部区域的高精度喷漆,又通过后合模装置对合模板进行顶推进而与另一模架固定座合模,合模后能方便粘附喷漆的模架固定座快速清先,整个过程结构简单、装配容易,而且,所述旋转送料装置的送料与所述旋转换模装置的换模过程同时进行,所述前合模装置的合模过程与后合模装置的合模过程同时进行,大大减少了工作时间,极大地提高了生产效率,有利于进行大批量的自动化生产。另外,通过设置所述定位装置,对所述旋转送料装置及旋转换模装置进行精确定位,使所述工件载板与模架固定座及所述合模板与另一模架固定座能准确对位,保证送料及换模的重复精度,从而保证喷涂的可靠性,极大地提高喷涂质量。Compared with the prior art, because the utility model uses the rotary feeding device to rotate the workpiece carrier plate installed at both ends, the workpiece clamped on the workpiece carrier plate is driven to reciprocate and realize circular feeding , and use the rotary mold changing device to switch the positions of the mold frame holders installed at both ends, so that the workpiece carrier plate and the mold frame holders can face each other up and down, and then use the positioning device to align them Carry out precise positioning to ensure the accuracy of the positions of the workpiece carrier plate and the mold frame holder. Finally, push the workpiece carrier plate through the front mold clamping device to mold with the mold frame holder. After mold clamping, the workpiece can be Fast and high-precision spraying of local areas, and push the clamping plate through the rear mold clamping device to close the mold with another mold base holder. The structure is simple and easy to assemble, and the feeding of the rotary feeding device is carried out simultaneously with the mold changing process of the rotary mold changing device, and the mold clamping process of the front mold clamping device is carried out simultaneously with the mold clamping process of the rear mold clamping device , greatly reducing working hours, greatly improving production efficiency, which is conducive to large-scale automated production. In addition, by setting the positioning device, the rotary feeding device and the rotary mold changing device can be accurately positioned, so that the workpiece carrier plate and the mold frame fixing seat and the clamping plate and another mold frame fixing seat can be accurately aligned. Position, to ensure the repeatability of feeding and mold change, so as to ensure the reliability of spraying and greatly improve the quality of spraying.
附图说明 Description of drawings
图1是本实用新型工件套模装置的结构示意图。Fig. 1 is a structural schematic diagram of the utility model workpiece covering mold device.
图2是本实用新型工件套模装置中旋转送料装置的结构示意图。Fig. 2 is a structural schematic diagram of the rotary feeding device in the workpiece molding device of the present invention.
图3是本实用新型工件套模装置中旋转换模装置的结构示意图。Fig. 3 is a schematic structural view of the rotary mold changing device in the workpiece mold setting device of the present invention.
图4是本实用新型工件套模装置中前合模装置的结构示意图。Fig. 4 is a schematic structural view of the front mold clamping device in the workpiece mold setting device of the present invention.
图5是图4中A部分的放大图。Fig. 5 is an enlarged view of part A in Fig. 4 .
图6是本实用新型工件套模装置中定位装置的结构示意图。Fig. 6 is a structural schematic diagram of the positioning device in the workpiece molding device of the present invention.
具体实施方式 Detailed ways
如图1所示,本实用新型工件套模装置100安装于喷漆机的基板400上,对局部喷涂的工件(图中未示)进行套模,包括旋转送料装置1、旋转换模装置2、前合模装置3、后合模装置4及两定位装置5;所述旋转送料装置1、旋转换模装置2、前合模装置3及后合模装置4均安装于所述基板400上。所述基板400可以使所述旋转送料装置1、旋转换模装置2、前合模装置3及后合模装置4采用同一基准固定,可以大大减少位置误差,从而保证能够精确合模。As shown in Figure 1, the utility model workpiece molding device 100 is installed on the substrate 400 of the paint spraying machine, and the workpiece (not shown in the figure) that is partially sprayed is molded, including a
再参阅图1,所述旋转送料装置1表面两端各承载一工件载板,即第一工件载板201及第二工件载板202,所述第一、第二工件载板201、202可夹持所述工件并随所述旋转送料装置1转动而送料;所述旋转换模装置2表面两端各固定一模架固定座,即第一模架固定座301及第二模架固定座302,所述旋转换模装置2可转动地带动所述第一、第二模架固定座301、302,使其中一模架固定座正对地处于其中一工件载板的上方;所述前合模装置3在其中一模架固定座与一工件载板正对时,顶推所述工件载板上升并与所述模架固定座进行合模;所述后合模装置4顶端固定一合模板41,在所述模架固定座与工件载板正对时,推动所述合模板41上升并与另一模架固定座合模;所述定位装置5在所述模架固定座与工件载板正对时,进行锁紧定位。Referring to Fig. 1 again, two ends of the surface of the
如图2所示,所述旋转送料装置1包括安装座11、第一旋转驱动元件12、转轴13及送料转盘14。所述安装座11固定于所述基板400上,所述第一旋转驱动元件12固定于所述安装座11内,所述第一旋转驱动元件12为带缓冲可调型的摆动气缸,所述摆动气缸可驱动所述送料转盘14旋转180度,通过反转又可实现所述送料转盘14回转180度。所述转轴13的一端与所述第一旋转驱动元件12的输出端连接,另一端穿过所述安装座11与所述送料转盘14中心固定连接。利用所述第一旋转驱动元件12驱动所述转轴13进而带动所述送料转盘14转动,从而达到转动而循环送料的目的,结构简单,控制方便。As shown in FIG. 2 , the
请参阅图3,所述旋转换模装置2包括承载座21、第二旋转驱动元件22、驱动轴23、换模转盘24及推力球轴承25。所述承载座21固定于所述基板400上,所述第二旋转驱动元件22固定于所述承载座21上,所述第二旋转驱动元件22为带缓冲可调型的摆动气缸,所述摆动气缸可驱动所述换模转盘24旋转180度,通过反转又可实现所述换模转盘24回转180度。所述驱动轴23的一端与所述第二旋转驱动元件22的输出端连接,另一端与所述换模转盘24的中心固定连接。所述推力球轴承25的下座圈与所述承载座固定,所述推力球轴承25的上座圈与所述驱动轴23套接固定。利用所述第二旋转驱动元件22驱动所述驱动轴23进而带动所述换模转盘24转动,从而达到将所述第一、第二模架固定座301、302的位置相互切换的目的,结构简单,控制方便。通过将所述推力球轴承25安装于所述承载座21上,从而使所述旋转换模装置2承载的重力通过所述推力球轴承25全部转移动所述承载座21上,减轻了所述第二旋转驱动元件22所受到的压力,使所述旋转换模装置2能安全,精确地运行。Please refer to FIG. 3 , the rotary
如图4所示,所述前合模装置3与所述后合模装置4的结构相同。所述前合模装置3设置于工件载板与模架固定座正对时的工件载板下方,所述前合模装置3包括固定座31、双头气缸32及缓冲装置33,所述固定座31固定于所述基板400上,所述缓冲装置33安装于所述双头气缸32的缸体末端,所述双头气缸32的活塞杆的末端伸出缸体且可与所述缓冲装置33抵触。利用所述双头气缸32的伸缩作用可推动所述第一、第二工件载板201、202上升,从而实现与所述第一、第二模架固定座301、302合模,并且通过其另一端与所述缓冲装置33抵触,可对所述双头气缸32进行缓冲,防止其过度或过快伸出而撞坏所述第一、第二工件载板201、202或第一、第二模架固定座301、302,有效保护所述第一、第二模架固定座301、302。As shown in FIG. 4 , the front mold clamping device 3 has the same structure as the rear
请参阅图5,具体地,所述缓冲装置33包括若干导柱33a、若干压缩弹簧33b及抵触板33c,所述导柱33a分布于所述双头气缸32缸体下端的四周,所述抵触板33c可上下滑动地套接于所述导柱33a上,且下底面与所述导柱33a的末端抵触,所述压缩弹簧33b套接于所述导柱33a上,一端与所述双头气缸32的缸体抵触,另一端与所述抵触板33c的侧面抵触,所述双头气缸32的活塞杆的末端穿过所述抵触板33c并可与所述抵触板33c的下底面抵触。通过将所述抵触板33c套接于所述导柱33a上,并将所述压缩弹簧33b设置于所述双头气缸32缸体及抵触板33c之间,从而在所述双头气缸32的活塞杆杆的末端上升过度或过快时实现缓冲的作用,结构简单,使用安全可靠。Please refer to Fig. 5, specifically, the
再请参阅图6,本实用新型工件套模装置100包括两定位装置5,两所述定位置装置5的结构相同,分别设置于所述承载座21上,对所述送料转盘14及换模转盘24定位,当然也可以设置于所述基板400上。所述定位装置5包括固定架51、薄型气缸52、导向块53、定位销54及定位套55,所述定装置还包括紧定螺钉56,所述固定架51安装于所述承载座21上,所述薄型气缸52固定于所述固定架51上且输出导与所述定位销54连接,所述定位销54穿过所述导向块53与所述定位套55配合固定,所述定位套55固定于需要定位的部件上,本实用新型定位套55分别固定于所述旋转送料装置1及旋转换模装置2上,所述紧定螺钉56可转动地突出于所述导向块53的导向孔53a内,从而调整的所述导向孔53a的大小,进而对所述定位销54进行导向。通过利用所述薄型气缸52推动所述定位销54,使所述定位销54卡持固定于所述定位套55,从而实现对所述旋转送料装置1及旋转换模装置2的精确定位,防止其发生位置偏移而使合模不准确,产生飞油现象。Please refer to Fig. 6 again, the utility model workpiece cover mold device 100 comprises two
综合上述并结合图1至6,下面对本实用新型工件套模装置100的工作原理进行详细描述,如下:Based on the above and in conjunction with Figures 1 to 6, the working principle of the utility model workpiece molding device 100 is described in detail below, as follows:
先将未喷涂的工件安装于所述旋转送料装置1的第一工件载板201上,控制所述第一旋转驱动元件12转动180度,所述送料转盘14带动所述第一工件载板201转动180度,同时,控制所述第二旋转驱动元件22转动180度,所述换模转盘24带动所述第一模架固定座301转动180度,使所述第一模架固定座301正对地处于所述第一工件载板201的上方;此时,处于所述送料转盘14上的定位套55及处于换模转盘24上的定位套55分别正对各自的定位销54,再分别控制所述薄型气缸52,使所述薄型气缸52推动所述定位销54伸出,并在所述导向块53的导向作用下与所述定位套55卡持,从而固定所述送料转盘14及换模转盘24,当所述旋转送料装置1与所述旋转换模装置2精确对位后,控制所述前合模装置3的双头气缸32,使所述双头气缸32的输出端伸出并顶推所述第一工件载板201,所述第一工件载板201与承载的工件一起上升,当靠近所述第一模架固定座301时,继续顶推所述第一工件载板201使其与所述第一模架固定座301合模。然后,控制处于所述工件套模装置上方的喷漆装置(图中未示)对所述工件进行喷漆;与此同时,将另一未喷涂的工件安装于所述第二工件载板202上,且启动所述后合模装置4,使所述后合模装置4顶推所述合板模41,进而推动所述合模板41上升与所述第二模架固定座302合模;并且在合模后控制处于所述工件套模装置上方的清洗装置(图中未示),对所述第二模架固定座302进行清洗。当喷漆完成后,控制所述前合模装置3,使所述双头气缸32的输出端下移,进而带动所述第一工件载板201下移,并使其再次置于所述送料转盘14上;同时控制所述后合模装置4,使所述第二模架固定座302与所述合模板41分离;再控制所述定位装置5,使所述定位装置5对所述送料转盘14及换模转盘24解锁;解锁完成后,控制所述第一旋转驱动元件12及第二旋转驱动元件22转动180度,此时,所述第一工件载板201与所述第二工件载板202的位置对调,所述第一模架固定座301与第二模架固定座302的位置对调,再将处于所述第一工件载板201上已喷涂的工件卸载后,再次重复上述步骤即可对下一未喷涂的工件进行喷涂加工。First install the unpainted workpiece on the first workpiece carrier 201 of the rotary feeding device 1, control the first rotary drive element 12 to rotate 180 degrees, and the feeding turntable 14 drives the first workpiece carrier 201 Rotate 180 degrees, at the same time, control the second rotary drive element 22 to rotate 180 degrees, the mold changing turntable 24 drives the first mold frame fixing seat 301 to rotate 180 degrees, so that the first mold frame fixing seat 301 is The ground is above the first workpiece carrier plate 201; at this time, the positioning sleeves 55 on the feeding turntable 14 and the positioning sleeves 55 on the mold changing turntable 24 are respectively facing the respective positioning pins 54, and then respectively Control the thin cylinder 52 so that the thin cylinder 52 pushes the positioning pin 54 out, and is clamped with the positioning sleeve 55 under the guidance of the guide block 53, thereby fixing the feeding turntable 14 and The mold changing turntable 24, when the rotary feeding device 1 and the rotary mold changing device 2 are accurately aligned, controls the double-headed cylinder 32 of the front mold clamping device 3, so that the output end of the double-headed cylinder 32 extends Push out and push the first workpiece carrier 201, the first workpiece carrier 201 rises together with the loaded workpiece, when it is close to the first mold frame fixing seat 301, continue to push the first workpiece carrier The plate 201 is molded with the first mold base fixing seat 301 . Then, control the paint spraying device (not shown) above the workpiece molding device to spray paint on the workpiece; at the same time, install another unpainted workpiece on the second
由于本实用新型通过利用所述旋转送料装置1对安装于两端的所述第一、第二工件载板201、202进行转动,带动夹持于所述第一、第二工件载板201、202上的工件进行往复转动,实现循环送料,并且利用所述旋转换模装置2对安装于两端的所述第一、第二模架固定座301、302进行位置的切换,使所述第一、第二工件载板201、202及第一、第二模架固定座301、302能上下相互正对,再利用所述定位装置5对其进行精确定位,确保所述第一、第二工件载板201、202及第一、第二模架固定座301、302位置的准确,最后,通过所述前合模装置3对其中一工件载板进行顶推进而与正对的模架固定座合模,合模后使工件能快速地进行局部区域的高精度喷漆,又通过所述后合模装置4对合模板41进行顶推进而与另一模架固定座合模,合模后能方便粘附喷漆的模架固定座快速清洗,整个过程结构简单、装配容易,而且,所述旋转送料装置1的送料与所述旋转换模装置2的换模过程同时进行,所述前合模装置3的合模过程与后合模装置4的合模过程同时进行,大大减少了工作时间,极大地提高了生产效率,有利于进行大批量的自动化生产。另外,通过设置所述定位装置5,对所述旋转送料装置1及旋转换模装置2进行精确定位,使工件载板与模架固定座及所述合模板41与另一模架固定座能准确对位,保证送料及换模的重复精度,从而保证喷涂的可靠性,极大地提高喷涂质量。Because the utility model rotates the first and second
以上所揭露的仅为本实用新型的较佳实例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型申请专利范围所作的等同变化,仍属于本实用新型所涵盖的范围。What is disclosed above is only a preferred example of the utility model, and of course the scope of rights of the utility model cannot be limited with this. Therefore, equivalent changes made according to the patent scope of the utility model still belong to the scope covered by the utility model .
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| CN 201220124837 CN202591014U (en) | 2012-03-28 | 2012-03-28 | Workpiece molding device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108480099A (en) * | 2018-06-01 | 2018-09-04 | 嘉善蓝欣涂料有限公司 | A kind of spray painting rotating mechanism |
| CN112044636A (en) * | 2020-09-28 | 2020-12-08 | 安徽柳溪智能装备有限公司 | Surface spraying device for workpiece with complex appearance |
| CN113100205A (en) * | 2021-04-07 | 2021-07-13 | 裴效珍 | Agriculture and forestry automatic sprayer |
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2012
- 2012-03-28 CN CN 201220124837 patent/CN202591014U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108480099A (en) * | 2018-06-01 | 2018-09-04 | 嘉善蓝欣涂料有限公司 | A kind of spray painting rotating mechanism |
| CN112044636A (en) * | 2020-09-28 | 2020-12-08 | 安徽柳溪智能装备有限公司 | Surface spraying device for workpiece with complex appearance |
| CN113100205A (en) * | 2021-04-07 | 2021-07-13 | 裴效珍 | Agriculture and forestry automatic sprayer |
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