CN202576482U - Rotating table - Google Patents

Rotating table Download PDF

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Publication number
CN202576482U
CN202576482U CN2012201044003U CN201220104400U CN202576482U CN 202576482 U CN202576482 U CN 202576482U CN 2012201044003 U CN2012201044003 U CN 2012201044003U CN 201220104400 U CN201220104400 U CN 201220104400U CN 202576482 U CN202576482 U CN 202576482U
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Prior art keywords
rotary table
turntable
main body
base
ball bearing
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Expired - Fee Related
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CN2012201044003U
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Chinese (zh)
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蒲锐
陈金龙
杨晟
胡寅岳
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CRRC Qishuyan Institute Co Ltd
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CRRC Qishuyan Institute Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The utility model provides a rotating table which comprises a rotary table and a base. The rotary table comprises a cylinder-shaped body and a table surface which is located in the middle section of the body, the body is provided with an upper free end and a lower free end along the vertical direction, the base is cylinder-shaped, an inner cavity of the base accommodates the lower free end of the body of the rotary table, the rotary table is connected with the base through a bearing, the bearing comprises a thrust ball bearing, an angular contact ball bearing and a deep groove ball bearing, the thrust ball bearing is horizontally arranged, and the angular contact ball bearing and the deep groove ball bearing are vertically arranged. By means of the bearing, loads are borne axially and radially, so that stable and accurate rotation of the rotating table is achieved.

Description

回转工作台Rotary table

技术领域 technical field

本实用新型涉及一种回转工作台,特别是一种用于齿轮感应淬火工艺的回转工作台,属于机械工程技术领域。  The utility model relates to a rotary workbench, in particular to a rotary workbench for gear induction hardening process, which belongs to the technical field of mechanical engineering. the

背景技术 Background technique

回转工作台是机械工程中常见的零部件加工机床附件,其带有可转动的台面,用以装夹工件并实现回转和分度定位,简称转台或第四轴。齿轮的感应淬火工艺也可以通过回转工作台来实现,但是在齿轮的逐齿感应淬火过程中,感应器与齿轮之间的间隙需要进行精确的控制,才能确保淬火后的齿轮获得均匀、合格的硬化层。  The rotary table is a common component processing machine tool accessory in mechanical engineering. It has a rotatable table for clamping the workpiece and realizing rotation and indexing positioning. It is referred to as the turntable or the fourth axis. The induction hardening process of gears can also be realized by a rotary table, but in the process of tooth-by-tooth induction hardening of gears, the gap between the inductor and the gear needs to be precisely controlled to ensure that the quenched gears are uniform and qualified. hardened layer. the

因此,对放置齿轮的回转工作台有以下要求:一、能够流畅回转;二、齿轮能被稳定的固定在回转工作台上,确保淬火进行时不发生位移;三、齿轮齿部端面跳动在0.05mm以内;四、齿轮齿顶圆面跳动在0.05mm以内。  Therefore, there are the following requirements for the rotary table where the gear is placed: 1. It can rotate smoothly; 2. The gear can be stably fixed on the rotary table to ensure that no displacement occurs during quenching; 3. The runout of the gear tooth end surface is 0.05 Within mm; 4. The runout of the gear addendum circular surface is within 0.05mm. the

实用新型内容 Utility model content

本实用新型的目的在于:针对上述现有技术存在的问题,提供一种回转工作台,结构紧凑、刚度良好、回转流畅,适用于齿轮的逐齿感应淬火。  The purpose of the utility model is to provide a rotary workbench with compact structure, good rigidity and smooth rotation, which is suitable for tooth-by-tooth induction hardening of gears. the

本实用新型的目的通过以下技术方案来实现:  The purpose of this utility model is achieved through the following technical solutions:

一种回转工作台,包括转台和基座,所述转台包括呈圆柱状的主体和位于主体中段的台面,主体沿着垂直方向具有上下两个自由端,所述基座为圆柱体,其内腔收容转台的主体的下自由端,所述转台与基座之间通过轴承连接,所述轴承包括水平设置的推力球轴承和垂直设置的角接触球轴承和深沟球轴承。 A rotary table includes a turntable and a base, the turntable includes a cylindrical main body and a table located in the middle of the main body, the main body has two free ends along the vertical direction, the base is a cylinder, and the inner The cavity accommodates the lower free end of the main body of the turntable, and the turntable and the base are connected by bearings, and the bearings include thrust ball bearings arranged horizontally, angular contact ball bearings and deep groove ball bearings arranged vertically.

优选,所述角接触球轴承与深沟球轴承之间还设有隔套。  Preferably, a spacer is provided between the angular contact ball bearing and the deep groove ball bearing. the

优选,所述主体的下自由端上还设有压圈,通过螺纹与转台连接,通过二者之间的螺纹预紧力,固定轴承、转台、基座之间的位置。  Preferably, the lower free end of the main body is further provided with a pressure ring, which is connected to the turntable through threads, and the position between the bearing, the turntable and the base is fixed through the pretightening force of the threads between the two. the

优选,还包括螺纹连接在主体的上自由端上的压紧螺母,借助螺纹预紧力提供轴向力压紧放置在二者之间的齿轮工件。  Preferably, it also includes a compression nut screwed on the upper free end of the main body, and the gear workpiece placed between them is compressed by providing an axial force with the pretightening force of the thread. the

优选,所述转台的主体上还设有水平调整螺母,借助螺纹预紧力提供径向压力调整齿轮圆面跳动,使所述齿轮齿顶圆面跳动控制在0.05mm以内,可以使齿轮更稳定地固定在回转工作台上,确保齿轮在淬火时不发生位移,使齿轮和感应器之间的间隙得到精确的控制,这样,齿轮淬火后获得的硬化层会更均匀。  Preferably, the main body of the turntable is also provided with a horizontal adjustment nut, and the radial pressure provided by the thread pre-tightening force is used to adjust the runout of the gear circular surface, so that the runout of the gear addendum circular surface is controlled within 0.05 mm, which can make the gear more stable It is firmly fixed on the rotary table to ensure that the gear does not shift during quenching, so that the gap between the gear and the inductor can be precisely controlled, so that the hardened layer obtained after the gear is quenched will be more uniform. the

进一步优选,所述转台的台面上还设有垂直调整螺母,借助螺纹预紧力提供轴向压力调整齿轮端面跳动,使所述齿轮齿部端面跳动控制在0.05mm以内。这样可以使齿轮更稳定地固定在回转工作台上,确保齿轮在淬火时不发生位移,使齿轮和感应器之间的间隙得到更精确的控制,齿轮淬火后会获得更均匀的硬化层。  Further preferably, a vertical adjustment nut is provided on the table surface of the turntable, and the thread pre-tightening force provides axial pressure to adjust the runout of the gear end face, so that the runout of the gear tooth end face is controlled within 0.05mm. In this way, the gear can be more stably fixed on the rotary table, ensuring that the gear does not shift during quenching, so that the gap between the gear and the inductor can be controlled more precisely, and the gear can obtain a more uniform hardened layer after quenching. the

本实用新型的有益效果主要体现在:由于回转工作台的转台和基座利用深沟球轴承、角接触轴承、推力球轴承相互连接,因此,可以分别从轴向和径向上均匀承载负荷,实现了回转工作台的平稳、精确运转。  The beneficial effects of the utility model are mainly reflected in that: since the turntable and the base of the rotary table are connected to each other by deep groove ball bearings, angular contact bearings, and thrust ball bearings, they can carry loads evenly in the axial and radial directions respectively, and realize The smooth and precise operation of the rotary table is ensured. the

如果进一步采用水平调整螺母和垂直调整螺母的方式,使齿轮齿部的端面跳动在0.05mm以内、齿轮齿顶圆面跳动在0.05mm以内,则可以使齿轮更稳定的固定在回转工作台上,实现齿轮和感应器之间间隙的更精确控制,从而使齿轮获得更均匀的硬化层。  If the method of horizontal adjustment nut and vertical adjustment nut is further adopted to make the runout of the end surface of the gear tooth part within 0.05mm and the runout of the gear tooth top circular surface within 0.05mm, the gear can be fixed more stably on the rotary table. Achieve more precise control of the gap between the gear and the inductor, resulting in a more uniform hardened layer on the gear. the

附图说明 Description of drawings

下面结合附图对本实用新型作进一步的说明。  Below in conjunction with accompanying drawing, the utility model is further described. the

图1为本实用新型回转工作台的结构示意图。  Fig. 1 is a structural schematic diagram of a rotary table of the present invention. the

图2为本实用新型回转工作台的俯视图。  Fig. 2 is a top view of the utility model rotary table. the

具体实施方式 Detailed ways

以下参照附图说明本实用新型的实施方式。  Embodiments of the present utility model are described below with reference to the accompanying drawings. the

如图1和图2所示,本实用新型的回转工作台包括转台1和基座2,其中,转台1为一体式结构,包括呈圆柱状的主体11和位于主体11中段的台面12,主体11沿着垂直方向具有上下两个自由端13、14,台面12同样沿着垂直方向具有上下两个平面15、16。工作状态下,需要加工的工件则放置在台面12的上平面15上,并通过螺纹连接在主体11的上自由端13上的压紧螺母4压紧,借助螺纹预紧力提供轴向力压紧放置在二者之间的齿轮工件。  As shown in Figures 1 and 2, the rotary table of the present invention includes a turntable 1 and a base 2, wherein the turntable 1 is an integrated structure, including a cylindrical main body 11 and a table 12 located in the middle of the main body 11, the main body 11 has two upper and lower free ends 13 , 14 along the vertical direction, and the table top 12 also has two upper and lower flat surfaces 15 , 16 along the vertical direction. In the working state, the workpiece to be processed is placed on the upper plane 15 of the table 12, and is compressed by the compression nut 4 screwed on the upper free end 13 of the main body 11, and the axial force is provided by means of the thread pre-tightening force. The gear workpiece is placed tightly between the two. the

主体11上沿圆周均布有水平调整螺母5,通过螺纹与转台1连接,借助螺纹预紧力传递径向力给齿轮,调整齿轮的圆面跳动在0.05mm以内。  Horizontal adjustment nuts 5 are evenly distributed along the circumference of the main body 11, which are connected to the turntable 1 through threads, and the radial force is transmitted to the gear by means of thread pre-tightening force, and the circular surface runout of the adjustment gear is within 0.05mm. the

台面12上沿圆周均布有垂直调整螺母6,通过螺纹与转台1连接,借助螺纹预紧力传递轴向力给齿轮,调整齿轮的端面跳动在0.05mm以内。  Vertical adjustment nuts 6 are evenly distributed along the circumference of the table surface 12, and are connected to the turntable 1 through threads, and the axial force is transmitted to the gear by means of thread pre-tightening force, and the runout of the end surface of the adjustment gear is within 0.05mm. the

基座2同样为圆柱体,其内腔用于收容转台1的主体11的下自由端14,请参阅图1,下自由端14与基座2之间通过三个轴承7、8、9连接,其中,轴承7为推力球轴承,用于承载轴向载荷,轴承8为角接触球轴承,用于承载轴向载荷与径向载荷,轴承9为深沟球轴承,用于承载径向载荷。  The base 2 is also a cylinder, and its inner cavity is used to accommodate the lower free end 14 of the main body 11 of the turntable 1, please refer to Fig. 1, the lower free end 14 is connected to the base 2 through three bearings 7, 8, 9 , where bearing 7 is a thrust ball bearing for carrying axial loads, bearing 8 is an angular contact ball bearing for carrying axial loads and radial loads, and bearing 9 is a deep groove ball bearing for carrying radial loads . the

另外,在位于轴承8与轴承9之间还设有隔套3,用于精确定位二者的位置。  In addition, a spacer 3 is provided between the bearing 8 and the bearing 9 for precise positioning of the two. the

在主体11的下自由端14上,还设有压圈10,通过螺纹与转台1连接,通过二者之间的螺纹预紧力,固定轴承7,8,9、转台1、基座2六者之间的位置。  On the lower free end 14 of the main body 11, a pressure ring 10 is also provided, which is connected with the turntable 1 by threads, and the thread pretightening force between the two fixes the bearings 7, 8, 9, turntable 1, and base 26 position between them. the

本实用新型可通过基座连接在齿轮感应淬火机床上,转台可相对于基座转动。正常工作时,可使用液压机构、伺服电机等对机构传动转台,对其进行回转、分度。  The utility model can be connected to a gear induction hardening machine tool through a base, and the turntable can rotate relative to the base. During normal operation, the hydraulic mechanism, servo motor, etc. can be used to drive the turntable to rotate and index it. the

本实用新型并不限于前述实施方式,本领域技术人员在本实用新型技术精髓的启示下,还可能做出其他变更,但只要其实现的功能与本实用新型相同或相似,均应属于本实用新型的保护范围。  The utility model is not limited to the aforementioned embodiments, and those skilled in the art may make other changes under the enlightenment of the technical essence of the utility model, but as long as the functions realized are the same or similar to those of the utility model, they shall all belong to the utility model. A new type of protection. the

Claims (6)

1.一种回转工作台,包括转台(1)和基座(2),其特征在于:所述转台(1)包括呈圆柱状的主体(11)和位于主体(11)中段的台面(12),主体(11)沿着垂直方向具有上、下两个自由端(13、14),所述基座(2)为圆柱体,其内腔收容转台(1)的主体(11)的下自由端(14),所述转台(1)与基座(2)之间通过轴承连接,所述轴承包括水平设置的推力球轴承(7)和垂直设置的角接触球轴承(8)和深沟球轴承(9)。 1. A rotary table, comprising a turntable (1) and a base (2), characterized in that: the turntable (1) includes a cylindrical main body (11) and a table (12) located in the middle of the main body (11) ), the main body (11) has two upper and lower free ends (13, 14) along the vertical direction, the base (2) is a cylinder, and its inner cavity accommodates the lower part of the main body (11) of the turntable (1) The free end (14), the turntable (1) and the base (2) are connected by bearings, and the bearings include horizontal thrust ball bearings (7) and vertical angular contact ball bearings (8) and deep groove ball bearing (9). 2.根据权利要求1所述的回转工作台,其特征在于:所述角接触球轴承(8)与深沟球轴承(9)之间还设有隔套(3)。 2. The rotary table according to claim 1, characterized in that: a spacer (3) is provided between the angular contact ball bearing (8) and the deep groove ball bearing (9). 3. 根据权利要求2所述的回转工作台,其特征在于:所述主体(11)的下自由端(14)上还设有压圈(10),通过螺纹与转台(1)连接,通过二者之间的螺纹预紧力固定轴承(7,8,9)、转台(1)、基座(2)相互之间的位置。 3. The rotary table according to claim 2, characterized in that: the lower free end (14) of the main body (11) is also provided with a pressure ring (10), which is connected to the turntable (1) through threads, and through The thread pretightening force between the two fixes the mutual positions of the bearings (7, 8, 9), the turntable (1) and the base (2). 4. 根据权利要求1所述的回转工作台,其特征在于:还包括螺纹连接在主体(11)的上自由端(13)上的压紧螺母(4),通过螺纹预紧力提供轴向力压紧放置在二者之间的齿轮工件。 4. The rotary table according to claim 1, characterized in that: it also includes a compression nut (4) threaded on the upper free end (13) of the main body (11) to provide an axial The force compresses the gear workpiece placed between the two. 5. 根据权利要求1所述的回转工作台,其特征在于:所述转台(1)的主体(11)上还设有水平调整螺母(5)。 5. The rotary table according to claim 1, characterized in that: the main body (11) of the rotary table (1) is also provided with a horizontal adjustment nut (5). 6. 根据权利要求1所述的回转工作台,其特征在于:所述转台(1)的台面(12)上还设有垂直调整螺母(6)。 6. The rotary table according to claim 1, characterized in that: a vertical adjustment nut (6) is also provided on the table (12) of the rotary table (1).
CN2012201044003U 2012-03-19 2012-03-19 Rotating table Expired - Fee Related CN202576482U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104290148A (en) * 2014-09-19 2015-01-21 国家林业局北京林业机械研究所 Mechanical main shaft with four output heads
CN105059314A (en) * 2015-07-17 2015-11-18 南车戚墅堰机车车辆工艺研究所有限公司 Lifting and revolving turn-round device and method for turning rail trolley round
CN109249177A (en) * 2018-10-30 2019-01-22 常州机电职业技术学院 Horizontal rotary welding workbench capable of being vertically assembled

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104290148A (en) * 2014-09-19 2015-01-21 国家林业局北京林业机械研究所 Mechanical main shaft with four output heads
CN105059314A (en) * 2015-07-17 2015-11-18 南车戚墅堰机车车辆工艺研究所有限公司 Lifting and revolving turn-round device and method for turning rail trolley round
CN105059314B (en) * 2015-07-17 2017-11-28 中车戚墅堰机车车辆工艺研究所有限公司 Jacking revolution upender and the method for railcar u-turn
CN109249177A (en) * 2018-10-30 2019-01-22 常州机电职业技术学院 Horizontal rotary welding workbench capable of being vertically assembled

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Granted publication date: 20121205

Termination date: 20170319