CN202571598U - Device for replacing focusing lens of laser cutting head - Google Patents
Device for replacing focusing lens of laser cutting head Download PDFInfo
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- CN202571598U CN202571598U CN 201220215989 CN201220215989U CN202571598U CN 202571598 U CN202571598 U CN 202571598U CN 201220215989 CN201220215989 CN 201220215989 CN 201220215989 U CN201220215989 U CN 201220215989U CN 202571598 U CN202571598 U CN 202571598U
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Abstract
本实用新型公开了一种激光切割头聚焦透镜更换装置,包括设有透镜座体腔的激光切割头,与激光切割头配套的聚焦透镜座体,透镜座体腔分为彼此对称的上透镜座体腔和下透镜座体腔;聚焦透镜座体由一个镜座和与镜座相连的密封挡板构成,镜座插入上透镜座体腔或下透镜座体腔中,聚焦透镜座体通过安装于密封挡板上的螺钉固定于激光切割头上。本实用新型的聚焦透镜更换装置只有一个透镜座,没有一般双焦距透镜更换装置中用于密封镜腔的空镜座部分,而将与镜座相连的密封挡板用于密封镜腔。本实用新型结构简单,定位精准,更换透镜方便,且立方体外形结构较圆柱体外形结构存在优越性。
The utility model discloses a focusing lens replacement device for a laser cutting head, which comprises a laser cutting head provided with a lens seat body cavity, a focusing lens seat matched with the laser cutting head, and the lens seat body cavity is divided into an upper lens seat body cavity and an upper lens seat body cavity which are symmetrical to each other. The lower lens seat body cavity; the focus lens seat body is composed of a mirror seat and a sealing baffle connected to the mirror seat. The mirror seat is inserted into the upper lens seat body cavity or the lower lens seat body cavity, and the focusing lens seat passes Screws are fixed on the laser cutting head. The focusing lens replacement device of the utility model has only one lens seat, and there is no empty mirror seat part used to seal the mirror cavity in the general double focal length lens replacement device, and the sealing baffle connected with the mirror seat is used to seal the mirror cavity. The utility model has the advantages of simple structure, precise positioning and convenient lens replacement, and the cubic shape structure has advantages over the cylindrical shape structure.
Description
技术领域 technical field
本实用新型涉及聚焦透镜更换装置,尤其涉及一种激光切割头聚焦透镜更换装置。 The utility model relates to a focus lens replacement device, in particular to a focus lens replacement device for a laser cutting head.
背景技术 Background technique
激光切割技术广泛应用于金属和非金属材料的加工中,可大大减少加工时间,降低加工成本,提高工件质量。随着CO2激光切割机床的逐渐推广,工业生产柔性逐渐增加,双焦距聚焦透镜的使用频率在逐渐增大。如何在不影响加工精度的前提下实现快速方便的更换不同焦距的透镜成为一个焦点问题。现有的透镜更换装置两个透镜座,其中一个是空镜座。切割头上有两个镜座腔分别与空镜座配合。使用不同焦距的透镜时要调换两个透镜座在切割头镜腔座的位置。这种结构的不足在于零部件较多,结构不够简单,配合面较多,容易造成更换后误差,影响加工精度。传统透镜更换装置的镜座腔部分是圆柱体结构,在振动时产生的应力较大,容易对加工产生影响。 Laser cutting technology is widely used in the processing of metal and non-metal materials, which can greatly reduce processing time, reduce processing costs and improve workpiece quality. With the gradual popularization of CO2 laser cutting machine tools, the flexibility of industrial production is gradually increasing, and the frequency of use of dual focal length focusing lenses is gradually increasing. How to realize fast and convenient replacement of lenses with different focal lengths without affecting the processing accuracy has become a focal issue. The existing lens changing device has two lens holders, one of which is an empty mirror holder. There are two mirror holder cavities on the cutting head to cooperate with the empty mirror holder respectively. When using lenses with different focal lengths, it is necessary to exchange the positions of the two lens seats in the lens cavity seat of the cutting head. The disadvantage of this structure is that there are many parts, the structure is not simple enough, and there are many mating surfaces, which may easily cause errors after replacement and affect the machining accuracy. The mirror seat cavity of the traditional lens replacement device is a cylindrical structure, which generates a large stress during vibration, which is easy to affect the processing.
实用新型内容 Utility model content
本实用新型旨在克服现有技术中的不足,提供一种基于模态分析方法设计的激光切割头聚焦透镜更换装置。 The utility model aims to overcome the deficiencies in the prior art, and provides a focusing lens replacement device for a laser cutting head designed based on a modal analysis method. the
为了达到上述目的,本实用新型提供的技术方案为: In order to achieve the above object, the technical solution provided by the utility model is:
所述激光切割头聚焦透镜更换装置包括设有透镜座体腔的激光切割头14,与激光切割头14配套的聚焦透镜座体1;所述透镜座体腔分为彼此对称的上透镜座体腔2和下透镜座体腔3;所述聚焦透镜座体1由一个镜座15和与镜座15相连的密封挡板13构成,所述镜座15插入上透镜座体腔2或下透镜座体腔3中,聚焦透镜座体1通过安装于密封挡板13上的螺钉4固定于激光切割头14上。
The laser cutting head focus lens replacement device comprises a
其中,所述激光切割头14为立方体结构。
Wherein, the
另外,所述镜座15包括透镜腔和置于透镜腔上的压盖9,所述压盖9通过密封垫圈10和弹簧垫圈8将聚焦透镜6固定在透镜腔中。所述上透镜座体腔2和下透镜座体腔3中设有导向配合槽12;所述镜座15两侧设有能与导向配合槽配合的导向配合面11。
In addition, the
更换透镜时,将换好透镜的聚焦透镜座体1上下颠倒后插入镜座体腔中。当镜座15插入上透镜座体腔2中时,聚焦透镜6凸面端与弹簧垫圈8之间为凹面垫圈7,聚焦透镜6平面端与镜座15底部之间为平垫圈5。当镜座15插入下透镜座体腔3中时,聚焦透镜6平面端与弹簧垫圈8贴合,聚焦透镜6凸面端与镜座15底部之间为凹面垫圈7和平垫圈5,其中,聚焦透镜6凸面端与凹面垫圈7贴合。
When replacing the lens, the focusing
下面结合附图及设计原理对本实用新型做进一步说明: Below in conjunction with accompanying drawing and design principle, the utility model is further described:
参见图1至图4,所述激光切割头聚焦透镜更换装置包括设有透镜座体腔的激光切割头14,与激光切割头14配套的聚焦透镜座体1;所述透镜座体腔分为彼此对称的上透镜座体腔2和下透镜座体腔3, 所述聚焦透镜座体1由一个镜座15和与镜座15相连的密封挡板13构成,所述镜座15插入上透镜座体腔2或下透镜座体腔3中,聚焦透镜座体1通过安装于密封挡板13上的螺钉4固定于激光切割头14上。本实用新型激光切割头聚焦透镜更换装置的聚焦透镜座体只有一个镜座,没有一般双焦距透镜更换装置中用于密封镜腔的空镜座部分,这样使得装置的整体结构更加简单、零部件较少,从而使透镜座体与座体腔配合面较少,可减少因为透镜更换带来的误差,而透镜座体腔的密封则通过聚焦透镜座体的密封挡板实现。
Referring to Figures 1 to 4, the laser cutting head focus lens replacement device includes a
其中,所述激光切割头14为立方体结构,本实用新型采用有限元模态分析方法,对基于此透镜更换装置的不同外形结构的切割头进行模态分析,比较各阶模态分析结果,确定将激光切割头设计为立方体结构,其较圆形结构在振动情况下产生的应力较小,增加激光切割头使用寿命和使用精度;
Wherein, the
所述镜座15包括透镜腔和置于透镜腔上的压盖9,所述压盖9通过密封垫圈10和弹簧垫圈8将聚焦透镜6固定在透镜腔中。所述上透镜座体腔2和下透镜座体腔3中设有导向配合槽12;所述镜座15两侧设有能与导向配合槽配合的导向配合面11,导向配合槽12和导向配合面11的设置能使聚焦透镜座体1更准确、更好的定位和固定于激光切割头14上。
The
更换透镜时,将换好透镜的聚焦透镜座体1上下颠倒后插入镜座体腔中。
When replacing the lens, the focusing
当镜座15插入上透镜座体腔2中时,聚焦透镜6凸面端与弹簧垫圈8之间为凹面垫圈7,聚焦透镜6平面端与镜座15底部之间为平垫圈5。当镜座15插入下透镜座体腔3中时,聚焦透镜6平面端与弹簧垫圈8贴合,聚焦透镜6凸面端与镜座15底部之间为凹面垫圈7和平垫圈5,其中,聚焦透镜6凸面端与凹面垫圈7贴合。
When the
与现有技术相比,本实用新型的有益效果在于: Compared with the prior art, the utility model has the beneficial effects of:
(1)结构简单,零部件较少,操作简易。 (1) Simple structure, less parts and easy operation.
(2)透镜座体与座体腔配合面较少,减少因为透镜更换带来的误差。 (2) The mating surface between the lens holder and the holder cavity is less, reducing the error caused by lens replacement.
(3)更换装置的镜座体腔为立方体结构,显著减少了振动情况下产生的应力,延长切割头使用寿命。 (3) The body cavity of the mirror base of the replacement device is a cubic structure, which significantly reduces the stress generated under vibration and prolongs the service life of the cutting head.
总之,本实用新型是一种结构简单,零部件较少,操作简易,不会造成或造成较少由于更换镜片带来误差的方形切割头双焦距聚焦透镜镜片更换装置。 In a word, the utility model is a square cutting head double-focal-length focusing lens lens replacement device with simple structure, less parts, easy operation, no or less error due to lens replacement.
附图说明 Description of drawings
图1是本实用新型的立体结构示意图; Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型190.5mm焦距聚焦透镜工作状态剖视示意图; Fig. 2 is a schematic sectional view of the working state of the 190.5mm focal length focusing lens of the present invention;
图3是本实用新型127mm焦距聚焦透镜工作状态剖视示意图; Fig. 3 is a schematic sectional view of the working state of the 127mm focal length focusing lens of the present invention;
图4是本实用新型安装190.5mm焦距聚焦透镜时聚焦透镜座体的结构示意图。 Fig. 4 is a schematic diagram of the structure of the focus lens base when the focus lens with a focal length of 190.5mm is installed in the utility model.
图中:1、聚焦透镜座体;2、上透镜座体腔;3、下透镜座体腔;4、螺钉;5、平垫圈;6、聚焦透镜;7、凹面垫圈;8、弹簧垫圈;9、压盖;10、密封垫圈;11、导向配合面;12、导向配合槽;13、密封挡板;14、激光切割头;15、镜座。 In the figure: 1. focusing lens seat body; 2. upper lens seat body cavity; 3. lower lens seat body cavity; 4. screw; 5. flat washer; 6. focusing lens; 7. concave washer; 8. spring washer; 9. Gland; 10. Sealing gasket; 11. Guide fitting surface; 12. Guide fitting groove; 13. Sealing baffle; 14. Laser cutting head; 15. Mirror holder.
具体实施方式 Detailed ways
实施例1Example 1
参见图1至图4,以190.5mm焦距聚焦透镜和127mm焦距聚焦透镜更换为例,所述激光切割头聚焦透镜更换装置包括设有透镜座体腔的激光切割头14,与激光切割头14配套的聚焦透镜座体1;所述透镜座体腔分为彼此对称的上透镜座体腔2和下透镜座体腔3;所述聚焦透镜座体1由一个镜座15和与镜座15相连的密封挡板13构成,所述镜座15插入上透镜座体腔2或下透镜座体腔3中,聚焦透镜座体1通过安装于密封挡板13上的螺钉4固定于激光切割头14上。其中,所述激光切割头14为立方体结构,
Referring to Figures 1 to 4, taking the replacement of a focus lens with a focal length of 190.5mm and a focus lens with a focal length of 127mm as an example, the laser cutting head focus lens replacement device includes a
所述镜座15包括透镜腔和置于透镜腔上的压盖9,所述压盖9通过密封垫圈10和弹簧垫圈8将聚焦透镜6固定在透镜腔中。所述上透镜座体腔2和下透镜座体腔3中设有导向配合槽12;所述镜座15两侧设有能与导向配合槽配合的导向配合面11。
The
如图2和图4所示,当聚焦透镜6为190.5mm焦距聚焦透镜时,聚焦透镜6凸面端与弹簧垫圈8之间为凹面垫圈7,聚焦透镜6平面端与镜座15底部之间为平垫圈5,装有聚焦透镜6的镜座15插入上透镜座体腔2中。
As shown in Figures 2 and 4, when the
如图3所示,当要将聚焦透镜6更换为127mm焦距聚焦透镜时,将聚焦透镜座体1取出并更换聚焦透镜,此时聚焦透镜6平面端与弹簧垫圈8贴合,聚焦透镜6凸面端与镜座15底部之间为凹面垫圈7和平垫圈5,其中,聚焦透镜6凸面端与凹面垫圈7贴合。将换好透镜的聚焦透镜座体1上下颠倒后插入下透镜座体腔3中。
As shown in Figure 3, when the
实施例2 有限元模态分析
分别对立方体结构的切割头和圆柱体结构的切割头进行模态分析。建模时要求两种外形结构的切割头顶面面积相同,对顶面所有节点建立ALL DOF约束,进析1~5阶模态分析。结果为立方体结构2阶模态的最大应力为:0.365E12MPa,圆柱体结构的2阶模态的最大应力为:0.553E12MPa。显然基于此透镜更换装置的立方体结构优于圆柱体结构。 The modal analysis is carried out for the cutting head of the cubic structure and the cutting head of the cylindrical structure respectively. When modeling, it is required that the top surface areas of the cutting heads of the two shapes are the same, and ALL DOF constraints are established for all nodes on the top surface, and the 1st to 5th order modal analysis is carried out. The result is that the maximum stress of the second-order mode of the cubic structure is: 0.365E12MPa, and the maximum stress of the second-order mode of the cylindrical structure is: 0.553E12MPa. It is clear that the cubic structure based on this lens changing device is superior to the cylindrical structure.
以上仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,应视为本实用新型的保护范围。 The above are only preferred implementations of the utility model, and the scope of protection of the utility model is not limited to the above-mentioned embodiments, and all technical solutions under the thinking of the utility model all belong to the scope of protection of the utility model. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications without departing from the principle of the utility model should be regarded as the protection scope of the utility model.
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| CN 201220215989 CN202571598U (en) | 2012-05-15 | 2012-05-15 | Device for replacing focusing lens of laser cutting head |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672348A (en) * | 2012-05-15 | 2012-09-19 | 湖南大学 | Device for changing focusing lens of laser cutting head |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672348A (en) * | 2012-05-15 | 2012-09-19 | 湖南大学 | Device for changing focusing lens of laser cutting head |
| CN102672348B (en) * | 2012-05-15 | 2015-01-21 | 湖南大学 | Device for changing focusing lens of laser cutting head |
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