CN202560256U - A plug-in column hydraulic control check valve - Google Patents

A plug-in column hydraulic control check valve Download PDF

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Publication number
CN202560256U
CN202560256U CN2012201476952U CN201220147695U CN202560256U CN 202560256 U CN202560256 U CN 202560256U CN 2012201476952 U CN2012201476952 U CN 2012201476952U CN 201220147695 U CN201220147695 U CN 201220147695U CN 202560256 U CN202560256 U CN 202560256U
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valve
valve core
plug
small
hydraulic control
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李福洪
朱述群
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Julong Group Wuhu Xinglong Hydraulic Co Ltd
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Julong Group Wuhu Xinglong Hydraulic Co Ltd
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Abstract

本实用新型公开了一种插装式立柱液控单向阀,包括有接头、阀体,阀体内设有顶杆,顶杆外侧有大弹簧,顶杆固定在进液阀套内,进液阀套内侧与大阀芯接触形成金属环线密封副,大阀芯内部与小阀芯形成金属环线密封副;所述小阀芯内部设有小弹簧,小阀芯与螺套圆周配合接触,螺套上安装有螺堵。本实用新型结构简单、系统集成度高、可靠性强、使用寿命长,易于安装和维护,直接通过更换插装式液压阀芯组件来修复该立柱液控单向阀,简单方便可靠。

Figure 201220147695

The utility model discloses a plug-in column hydraulic control one-way valve, including a joint and a valve body. A push rod is arranged in the valve body, a large spring is arranged outside the push rod, the push rod is fixed in a liquid inlet valve sleeve, the inner side of the liquid inlet valve sleeve contacts with a large valve core to form a metal ring line sealing pair, and the inside of the large valve core and a small valve core form a metal ring line sealing pair; a small spring is arranged inside the small valve core, the small valve core contacts with the circumference of a screw sleeve, and a screw plug is installed on the screw sleeve. The utility model has a simple structure, high system integration, strong reliability, long service life, and is easy to install and maintain. The column hydraulic control one-way valve can be repaired directly by replacing the plug-in hydraulic valve core assembly, which is simple, convenient and reliable.

Figure 201220147695

Description

一种插装式立柱液控单向阀A plug-in column hydraulic control check valve

技术领域 technical field

本实用新型涉及一种单向阀,尤其涉及一种插装式立柱液控单向阀。The utility model relates to a one-way valve, in particular to a plug-in type column hydraulic control one-way valve.

背景技术 Background technique

自从煤矿综采开始,由于各种采煤环境的不同,对液压支架以及配套的设备有了更严格的要求。近年来煤矿开采事业在逐步提高,大型支架的应用已经越来越广泛,作为一个有30多年年液压支架阀生产经验的生产方,经过自主开发,推出了一个可靠性强、使用寿命长、维修方便的立柱液控单向阀,它采用了先导卸荷方式,能适应高压力、大流量的工况,同时各密封接触面都采用金属硬密封结构,使用寿命大大延长,另外该套阀芯组件通过螺纹连接合成一体,实现插装式结构,维修快捷方便。目前,国内的立柱控制液控阀流量小、卸荷时液压冲击大,对阀的各个零部件以及整体寿命都会降低,密封面采用阀垫或者聚甲醛等材质密封,煤矿工作面上难免会有细小的煤渣或者其他异物进入液压阀中,在液控阀开启和关闭时,会有杂质挤压在软质密封件上,造成漏液、串液,适应能力和使用寿命都不够理想,另外传统的阀组由很多结构件组合而成,更换密封件要拆卸很多部件,在井下极为不便,很多问题困扰着井下液压支架的正常工作生产。Since the beginning of fully mechanized mining in coal mines, due to the different coal mining environments, there have been stricter requirements on hydraulic supports and supporting equipment. In recent years, the coal mining industry has gradually improved, and the application of large supports has become more and more extensive. As a manufacturer with more than 30 years of experience in the production of hydraulic support valves, through independent development, it has launched a reliable, long service life, maintenance-free The convenient column hydraulic control one-way valve adopts the pilot unloading method, which can adapt to the working conditions of high pressure and large flow. At the same time, each sealing contact surface adopts metal hard seal structure, which greatly prolongs the service life. The components are integrated into one body through threaded connection to realize a plug-in structure, and the maintenance is quick and convenient. At present, the domestic column control hydraulic control valve has a small flow rate and a large hydraulic shock during unloading, which will reduce the service life of various parts and the overall life of the valve. The sealing surface is sealed with valve pads or polyoxymethylene. It is inevitable that there will be Small coal slag or other foreign matter enters the hydraulic valve, and when the hydraulic control valve is opened and closed, impurities will be squeezed on the soft seal, causing liquid leakage and stringing, and the adaptability and service life are not ideal. In addition, the traditional The valve group is composed of many structural parts. To replace the seals, many parts need to be disassembled, which is extremely inconvenient underground. Many problems plague the normal work and production of the underground hydraulic support.

实用新型内容 Utility model content

本实用新型的目的是提供一种插装式立柱液控单向阀,以解决现有技术的立柱液控单向阀的液压冲击高、使用寿命和适应能力低以及维修困难的问题。The purpose of the utility model is to provide a plug-in column hydraulic control check valve to solve the problems of high hydraulic impact, low service life and adaptability and difficult maintenance of the column hydraulic control check valve in the prior art.

为了达到上述目的,本实用新型所采用的技术方案为:In order to achieve the above object, the technical solution adopted in the utility model is:

一种插装式立柱液控单向阀,包括有接头、阀体、阀体内设有顶杆,顶杆外侧有大弹簧,顶杆固定在进液阀套内,进液阀套内侧与大阀芯接触形成金属环线密封副,大阀芯内部与小阀芯形成金属环线密封副;所述小阀芯内部设有小弹簧,小阀芯与螺套圆周配合接触,螺套上安装有螺堵。A plug-in column hydraulic control one-way valve, including a joint, a valve body, a ejector rod arranged in the valve body, a large spring on the outside of the ejector rod, the ejector rod is fixed in the liquid inlet valve sleeve, and the inner side of the liquid inlet valve sleeve is connected to the large spring. The spool contacts to form a metal ring line seal pair, and the inside of the large spool and the small spool form a metal ring line seal pair; the inside of the small spool is provided with a small spring, and the small spool is in contact with the circumference of the screw sleeve. Blocking.

本实用新型结构简单、系统集成度高、可靠性强、使用寿命长,易于安装和维护,直接通过更换插装式液压阀芯组件来修复该立柱液控单向阀,简单方便可靠。The utility model has the advantages of simple structure, high system integration, strong reliability, long service life, easy installation and maintenance, and the column hydraulic control check valve is repaired directly by replacing the plug-in hydraulic valve core assembly, which is simple, convenient and reliable.

附图说明 Description of drawings

图1为本实用新型的主剖视图。Fig. 1 is the main sectional view of the utility model.

图2为本实用新型的俯剖视图。Fig. 2 is a top sectional view of the utility model.

具体实施方式 Detailed ways

下面结合实施例及附图对本实用新型再作描述。Below in conjunction with embodiment and accompanying drawing, the utility model is described again.

一种插装式立柱液控单向阀,包括有接头1、阀体2,阀体2内设有顶杆3,顶杆3外侧有大弹簧4,顶杆3固定在进液阀套5内,进液阀套5内侧与大阀芯6接触形成金属环线密封副,大阀芯6内部与小阀芯7形成金属环线密封副;所述小阀芯7内部设有小弹簧8,小阀芯7与螺套9圆周配合接触,螺套9上安装有螺堵10。A plug-in column hydraulically controlled one-way valve, including a joint 1 and a valve body 2, the valve body 2 is provided with a push rod 3, and a large spring 4 is arranged on the outside of the push rod 3, and the push rod 3 is fixed on the liquid inlet valve sleeve 5 Inside, the inner side of the liquid inlet valve sleeve 5 is in contact with the large valve core 6 to form a metal ring line sealing pair, and the inside of the large valve core 6 and the small valve core 7 form a metal ring line sealing pair; the inside of the small valve core 7 is provided with a small spring 8, and the small The spool 7 is in contact with the circumference of the screw sleeve 9, and a screw plug 10 is installed on the screw sleeve 9.

参照图1,A′工作口通过四根螺栓固定平面密封在立柱下腔接口上,PA口接换向阀工作液腔,PA′可以接到相邻的立柱液控单向阀PA接口上实现同步控制升立柱,PB端接与PA对应的换向阀相对的工作液腔,PB′同样可接到相邻的立柱液控单向阀PB接口实现同步控制降立柱,B′接口接立柱上腔。A口接压力表或者压力传感器,另一端加堵或者连接其他工作液腔。Referring to Figure 1, the A' working port is sealed on the interface of the lower chamber of the column through four bolts, the PA port is connected to the working fluid chamber of the reversing valve, and PA' can be connected to the PA interface of the adjacent column hydraulic control check valve. Synchronously control the lifting of the column, the PB terminal is connected to the working fluid chamber opposite to the reversing valve corresponding to PA, PB' can also be connected to the adjacent column hydraulic control check valve PB interface to realize synchronous control of the lowering column, and the B' interface is connected to the column cavity. Port A is connected to a pressure gauge or pressure sensor, and the other end is plugged or connected to other working fluid chambers.

当工况需要控制立柱升时,换向阀接PA接口的工作液腔打开供液,高压工作液进入PA口,打开大、小阀芯,工作液进入后通过A′平面密封口进入立柱下腔,使立柱上升,当PA端停止供液时,大小阀芯在复位弹簧的压力下与进液阀套形成金属硬密封副保持立柱下腔的工作液稳定不变。当工况需要控制立柱降时,换向阀接PB接口的工作液腔打开供液,从PB端进入的高压工作液一部分通过B′口进入立柱上腔使立柱下降,另一部分使活塞运动先打开先导小阀芯进行卸荷,然后再打开大阀芯使立柱下腔液体通过PA流入回液管路,达到稳定降柱,当PB端工作液停止供液时,活塞复位,大小阀芯复位使立柱保持稳定工况。因为立柱下腔压力大,缓冲作用很好的保护了液控单向阀的内部零件,大大增强了阀的可靠性和寿命。When the working conditions need to control the rise of the column, the working fluid chamber connected to the PA interface of the reversing valve is opened for liquid supply, the high-pressure working fluid enters the PA port, and the large and small valve cores are opened. After entering, the working fluid enters the bottom of the column through the A' flat sealing port cavity, so that the column rises, when the PA end stops supplying liquid, the large and small valve cores form a metal hard seal pair with the liquid inlet valve sleeve under the pressure of the return spring to keep the working fluid in the lower cavity of the column stable. When the working conditions need to control the column down, the working fluid chamber connected to the PB interface of the reversing valve opens to supply liquid, and part of the high-pressure working fluid entering from the PB end enters the upper chamber of the column through the B' port to lower the column, and the other part makes the piston move first. Open the pilot small spool for unloading, and then open the large spool so that the liquid in the lower chamber of the column flows into the return line through PA to achieve a stable drop of the column. When the working fluid at the PB end stops supplying liquid, the piston resets and the large and small spools reset Keep the column in a stable working condition. Because of the high pressure in the lower chamber of the column, the cushioning effect protects the internal parts of the hydraulic control check valve very well, greatly enhancing the reliability and life of the valve.

由于本实用新型液压组件采用金属硬密封结构,大大提高了液控单向阀的使用寿命和适应能力,先导卸荷方式提高可靠性,插装式结构使维修更方便。Because the hydraulic assembly of the utility model adopts a metal hard seal structure, the service life and adaptability of the hydraulic control check valve are greatly improved, the pilot unloading method improves reliability, and the plug-in structure makes maintenance more convenient.

Claims (1)

1.一种插装式立柱液控单向阀,包括有接头、阀体,其特征在于:阀体内设有顶杆,顶杆外侧有大弹簧,顶杆固定在进液阀套内,进液阀套内侧与大阀芯接触形成金属环线密封副,大阀芯内部与小阀芯形成金属环线密封副;所述小阀芯内部设有小弹簧,小阀芯与螺套圆周配合接触,螺套上安装有螺堵。1. A plug-in column hydraulically controlled one-way valve, including a joint and a valve body, is characterized in that: the valve body is provided with a push rod, and there is a large spring outside the push rod, and the push rod is fixed in the liquid inlet valve sleeve, The inner side of the liquid valve sleeve is in contact with the large valve core to form a metal ring line sealing pair, and the inside of the large valve core is in contact with the small valve core to form a metal ring line sealing pair; the inside of the small valve core is provided with a small spring, and the small valve core is in contact with the circumference of the screw sleeve. A screw plug is installed on the screw sleeve.
CN2012201476952U 2012-04-10 2012-04-10 A plug-in column hydraulic control check valve Expired - Fee Related CN202560256U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103835733A (en) * 2014-03-25 2014-06-04 郑州煤机液压电控有限公司 Back flushing filter for underground coal mine hydraulic support
CN107387138A (en) * 2017-09-18 2017-11-24 鸿大智能机械有限公司 The core assembly of hydraulic control one-way valve
CN107514273A (en) * 2017-09-23 2017-12-26 鸿大智能机械有限公司 Column pilot operated check valve
CN107630712A (en) * 2017-09-23 2018-01-26 鸿大智能机械有限公司 The core assembly of column pilot operated check valve
CN107762541A (en) * 2017-10-26 2018-03-06 鸿大智能机械有限公司 The automatic unloading device of hydraulic control one-way valve
CN107842380A (en) * 2017-10-26 2018-03-27 鸿大智能机械有限公司 The core assembly of automatic unloading hydraulic control one-way valve
CN107842381A (en) * 2017-10-26 2018-03-27 鸿大智能机械有限公司 Automatic unloading hydraulic control one-way valve
CN107842382A (en) * 2017-10-27 2018-03-27 鸿大智能机械有限公司 Hydraulic control one-way valve
CN107859524A (en) * 2017-10-27 2018-03-30 鸿大智能机械有限公司 The core assembly of hydraulic control one-way valve
CN117006121A (en) * 2022-04-28 2023-11-07 巨隆集团芜湖兴隆液压有限公司 Pressure reducing valve for hydraulic system

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103835733A (en) * 2014-03-25 2014-06-04 郑州煤机液压电控有限公司 Back flushing filter for underground coal mine hydraulic support
CN103835733B (en) * 2014-03-25 2015-12-02 郑州煤机液压电控有限公司 For the backwash filter of coal mine underground hydraulic support frame
CN107387138A (en) * 2017-09-18 2017-11-24 鸿大智能机械有限公司 The core assembly of hydraulic control one-way valve
CN107514273A (en) * 2017-09-23 2017-12-26 鸿大智能机械有限公司 Column pilot operated check valve
CN107630712A (en) * 2017-09-23 2018-01-26 鸿大智能机械有限公司 The core assembly of column pilot operated check valve
CN107762541A (en) * 2017-10-26 2018-03-06 鸿大智能机械有限公司 The automatic unloading device of hydraulic control one-way valve
CN107842380A (en) * 2017-10-26 2018-03-27 鸿大智能机械有限公司 The core assembly of automatic unloading hydraulic control one-way valve
CN107842381A (en) * 2017-10-26 2018-03-27 鸿大智能机械有限公司 Automatic unloading hydraulic control one-way valve
CN107842382A (en) * 2017-10-27 2018-03-27 鸿大智能机械有限公司 Hydraulic control one-way valve
CN107859524A (en) * 2017-10-27 2018-03-30 鸿大智能机械有限公司 The core assembly of hydraulic control one-way valve
CN117006121A (en) * 2022-04-28 2023-11-07 巨隆集团芜湖兴隆液压有限公司 Pressure reducing valve for hydraulic system

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