CN202542533U - Intelligent reeling device with drying function for high-speed digital embossing machine - Google Patents
Intelligent reeling device with drying function for high-speed digital embossing machine Download PDFInfo
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- CN202542533U CN202542533U CN2012200830545U CN201220083054U CN202542533U CN 202542533 U CN202542533 U CN 202542533U CN 2012200830545 U CN2012200830545 U CN 2012200830545U CN 201220083054 U CN201220083054 U CN 201220083054U CN 202542533 U CN202542533 U CN 202542533U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0022—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using convection means, e.g. by using a fan for blowing or sucking air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0024—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using conduction means, e.g. by using a heated platen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4078—Printing on textile
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Abstract
本实用新型涉及一种高速数码印花机的带烘干的智能收卷装置。目前还没有一种结构设计合理,性能可靠的高速数码印花机的带烘干的智能收卷装置。本实用新型包括烘干装置、支架、导辊、安装在支架上的电机、与电机相连接的收卷辊、带两个滚动齿轮的张力辊、两根齿条和两根带有导向槽的定位条,其特征是:还包括控制箱、控制器、可变电阻器、大齿轮、小齿轮和连接件,控制箱安装在支架上,控制器与电机连接,可变电阻器、大齿轮、小齿轮和连接件均位于控制箱中,大齿轮固定在张力辊的一端,连接件连接在张力辊上,小齿轮与大齿轮啮合,可变电阻器与小齿轮连接,控制器与可变电阻器连接。本实用新型结构设计合理,对布料受到的张力大小的调节效果好。
The utility model relates to an intelligent winding device with drying of a high-speed digital printing machine. Also do not have a kind of reasonable structural design at present, the intelligent winding device of the belt drying of reliable high-speed digital printing machine. The utility model includes a drying device, a bracket, a guide roller, a motor installed on the bracket, a winding roller connected with the motor, a tension roller with two rolling gears, two racks and two guide grooves. The positioning bar is characterized in that: it also includes a control box, a controller, a variable resistor, a large gear, a small gear and a connecting piece, the control box is installed on the bracket, the controller is connected to the motor, the variable resistor, the large gear, Both the pinion and the connecting piece are located in the control box, the big gear is fixed at one end of the tension roller, the connecting piece is connected to the tension roller, the pinion is meshed with the big gear, the variable resistor is connected with the pinion, the controller is connected with the variable resistor device connection. The utility model has reasonable structural design and good adjustment effect on the tension of the cloth.
Description
技术领域 technical field
本实用新型涉及一种智能收卷装置,尤其是涉及一种高速数码印花机的带烘干的智能收卷装置,属于数码印花机中的一个部件,主要用于将经过数码印花后的布料烘干并均匀的收卷布料。 The utility model relates to an intelligent rewinding device, in particular to an intelligent rewinding device with drying for a high-speed digital printing machine, which belongs to a part of the digital printing machine and is mainly used for drying cloth after digital printing. Dry and wind the fabric evenly.
背景技术 Background technique
在数码印花机中通常都设置有收卷装置,该收卷装置中设置有收卷辊,电机与收卷辊相连接,在电机的作用下,收卷辊能够进行转动,用于卷绕经过数码印花和烘干后的布料的收卷筒套装固定在收卷辊上,通过收卷辊的转动将布料收卷到收卷筒上。 A winding device is usually installed in a digital printing machine, and a winding roller is arranged in the winding device, and the motor is connected with the winding roller. Under the action of the motor, the winding roller can rotate for the winding process. The rewinding reel set of the digitally printed and dried cloth is fixed on the rewinding roller, and the cloth is rewound onto the rewinding reel through the rotation of the rewinding roller.
由于数码印花机中的收卷装置在收布料的过程中,布料所受到的张力大小会随时波动,使得布料被拉伸的程度会发生改变,从而导致收卷装置难以均匀的对经过印花操作和烘干操作后的布料进行收卷,且布料在收卷过程中也极易出现褶皱,进而大大影响数码印花布料的品质。 Since the winding device in the digital printing machine is in the process of collecting the cloth, the tension on the cloth will fluctuate at any time, so that the degree of stretching of the cloth will change, which makes it difficult for the winding device to evenly process the printing operation and The fabric after the drying operation is rolled, and the fabric is also prone to wrinkles during the rolling process, which greatly affects the quality of the digital printing fabric.
目前也有一些相对较好的用于数码印花机的收卷装置,该类收卷装置包括支架、导辊、收卷辊、两端带有齿轮的张力辊、两根与齿轮相匹配的齿条和两根带有导向槽的定位条,其中,导辊和收卷辊的两端均通过轴承安装在支架上,该导辊和收卷辊相互平行,两根齿条分别固定在两根定位条导向槽的槽壁上,该两根齿条均位于导向槽的上槽壁或者下槽壁;两根定位条均固定在支架上,该两根定位条相互平行;张力辊的两端分别安装在两根定位条的导向槽中,该张力辊两端的齿轮分别与两根齿条相啮合,张力辊与收卷辊相平行,该张力辊位于收卷辊的下方。该类收卷装置在使用时,张力辊兜在待收卷的布料上,当布料受到的张力变大时,布料对张力辊向上的作用力增大,使得张力辊沿导向槽向上滚动,由此减小布料受到的张力;而当布料受到的张力变小时,张力辊在自身重力作用下就沿导向槽向下滚动,从而适当增加布料的张力,防止布料的张力过小。该类收卷装置通过张力辊来调节布料受到的张力大小,能够对布料受到的张力起到良好的调节作用,但是,该类收卷装置中用于带动收卷辊转动的电机的转速始终是恒定的,当布料刚刚在进行收卷操作时,筒状布料的直径较小,收卷辊每转动一圈所收卷到的布料长度较短,此时,布料受到的张力较大,如果筒状布料的直径偏小较多,即布存量较少时,即使张力辊滚动到导向槽的顶部时,布料受到的张力依旧偏大,这就导致出现通过张力辊无法充分、有效的调节布料受到的张力大小的情况;而当布料在即将收卷结束时,筒状布料的直径较大,收卷辊每转动一圈所收卷到的布料长度较长,此时,布料受到的张力较小,如果筒状布料的直径偏大较多,即布存量较多时,即使张力辊滚动到导向槽的底部时,布料受到的张力依旧偏小,这就导致出现通过张力辊无法充分、有效的调节布料受到的张力大小的情况。由此可见,该类用于数码印花机的收卷装置不能根据收卷辊中布存量的多少来对布料的收卷速度进行调节,从而缩小了适用面。 At present, there are some relatively good winding devices for digital printing machines. This type of winding device includes a bracket, a guide roller, a winding roller, a tension roller with gears at both ends, and two racks that match the gears. and two positioning bars with guide grooves, wherein the two ends of the guide roller and the winding roller are installed on the bracket through bearings, the guide roller and the winding roller are parallel to each other, and the two racks are respectively fixed on two positioning On the groove wall of the bar guide groove, the two racks are located on the upper or lower groove wall of the guide groove; the two positioning bars are fixed on the bracket, and the two positioning bars are parallel to each other; the two ends of the tension roller are respectively Installed in the guide grooves of the two positioning bars, the gears at both ends of the tension roller mesh with the two racks respectively, the tension roller is parallel to the winding roller, and the tension roller is located below the winding roller. When this type of winding device is in use, the tension roller is wrapped around the cloth to be wound. When the tension on the cloth increases, the upward force of the cloth on the tension roller increases, so that the tension roller rolls upward along the guide groove. This reduces the tension on the fabric; and when the tension on the fabric becomes smaller, the tension roller rolls down along the guide groove under its own gravity, thereby properly increasing the tension on the fabric and preventing the tension on the fabric from being too small. This type of winding device adjusts the tension of the cloth through the tension roller, which can play a good role in regulating the tension of the cloth. However, the speed of the motor used to drive the winding roller in this type of winding device is always Constant, when the fabric is just being rolled up, the diameter of the tubular fabric is smaller, and the length of the fabric wound up by the winding roller is shorter every time it rotates. At this time, the tension on the fabric is greater. If the cylinder The diameter of the shaped fabric is relatively small, that is, when the stock of the fabric is small, even when the tension roller rolls to the top of the guide groove, the tension on the fabric is still too large, which leads to the inability to fully and effectively adjust the tension of the fabric through the tension roller. When the fabric is about to be wound up, the diameter of the tubular fabric is larger, and the length of the fabric wound by the winding roller is longer per rotation. At this time, the tension on the fabric is small. , if the diameter of the tubular fabric is too large, that is, when the fabric stock is large, even when the tension roller rolls to the bottom of the guide groove, the tension on the fabric is still relatively small, which leads to the inability to fully and effectively adjust the tension roller. The magnitude of the tension on the cloth. It can be seen that this type of winding device used in digital printing machines cannot adjust the winding speed of the cloth according to the amount of cloth in the winding roller, thereby reducing the applicable area.
此外,数码印花机对布料进行数码印花后,需要将刚刚经过印花操作的布料进行烘干,然后再将该烘干后的布料进行收卷操作,目前通常采用平板状结构的电热台板来对刚刚经过印花操作的布料进行烘干,需要烘干的布料贴着平板状结构的电热台板移动,通过电热台板中的热量将布料烘干。由于现在的平板状结构的电热台板通常都是直接安装在车间中的,电热台板的台面裸露在车间中,采用该平板状结构的电热台板对经过印花操作的布料进行烘干时,布料与电热台板相接触的一面受到电热台板的热量较多,布料的另一面受到的热量较少,使得布料的受热不均匀,烘干效果较差;此外,电热台板产生的热量直接散发到车间中,不仅散热较快,能源利用率低,而且给车间造成一定的污染,不利于工人的身体健康。 In addition, after the digital printing machine digitally prints the fabric, it needs to dry the fabric that has just been printed, and then rewind the dried fabric. At present, a flat electric heating platen is usually used to The cloth that has just been printed is dried, and the cloth that needs to be dried moves against the electric heating platen with a flat structure, and the cloth is dried by the heat in the electric heating platen. Since the current electric heating platen with flat structure is usually directly installed in the workshop, and the table top of the electric heating platen is exposed in the workshop, when the electric heating platen with the flat structure is used to dry the printed cloth, The side of the cloth in contact with the electric heating plate receives more heat from the electric heating plate, while the other side of the cloth receives less heat, which makes the cloth heated unevenly and the drying effect is poor; in addition, the heat generated by the electric heating plate directly Distributed into the workshop, not only the heat dissipation is faster, the energy utilization rate is low, but also a certain pollution is caused to the workshop, which is not conducive to the health of workers.
综上所述,目前还没有一种结构简单,设计合理,性能可靠,节能环保,烘干效果好,对布料受到的张力大小的调节效果好,能够根据收卷辊中布存量的多少来对布料的收卷速度进行调节的高速数码印花机的带烘干的智能收卷装置。 To sum up, there is no one with simple structure, reasonable design, reliable performance, energy saving and environmental protection, good drying effect, good adjustment effect on the tension of the cloth, and can be adjusted according to the amount of cloth stock in the winding roller. The intelligent winding device with drying of the high-speed digital printing machine that adjusts the winding speed of the fabric.
实用新型内容 Utility model content
本实用新型的目的在于克服现有技术中存在的上述不足,而提供一种结构设计合理,性能可靠,节能环保,烘干效果好,对布料受到的张力大小的调节效果好,能够根据收卷辊中布存量的多少来对布料的收卷速度进行调节的高速数码印花机的带烘干的智能收卷装置。 The purpose of this utility model is to overcome the above-mentioned deficiencies in the prior art, and to provide a structure with reasonable design, reliable performance, energy saving and environmental protection, good drying effect, good adjustment effect on the tension of the cloth, and can The intelligent winding device with drying of the high-speed digital printing machine that adjusts the winding speed of the cloth according to the amount of cloth stock in the roller.
本实用新型解决上述问题所采用的技术方案是:该高速数码印花机的带烘干的智能收卷装置包括烘干装置、支架、导辊、安装在支架上的电机、与电机相连接的收卷辊、带有两个滚动齿轮的张力辊、两根与滚动齿轮相匹配的齿条和两根带有导向槽的定位条,所述导辊和收卷辊的两端均通过轴承安装在支架上,该导辊和收卷辊相互平行,所述烘干装置安装在支架上,所述导辊和收卷辊均与烘干装置配合,所述两根齿条分别固定在两根定位条的导向槽的槽壁上,该两根齿条均位于导向槽的上槽壁或者下槽壁上;所述两根定位条均固定在支架上,该两根定位条相互平行;所述张力辊安装在两根定位条的导向槽中,该张力辊上的两个滚动齿轮分别与两根齿条相啮合,所述张力辊与收卷辊相平行,该张力辊位于收卷辊的下方,其结构特点在于:还包括控制箱、控制器、可变电阻器、大齿轮、小齿轮和连接件,所述控制箱安装在支架上,所述控制器安装在控制箱中,该控制器与电机连接,所述可变电阻器、大齿轮、小齿轮和连接件均位于控制箱中,所述大齿轮固定在张力辊的一端,所述连接件连接在张力辊上,所述小齿轮安装在连接件上,该小齿轮与大齿轮啮合,所述可变电阻器与小齿轮连接,所述控制器与可变电阻器连接。 The technical solution adopted by the utility model to solve the above problems is: the intelligent winding device with drying of the high-speed digital printing machine includes a drying device, a bracket, a guide roller, a motor installed on the bracket, and a winding device connected to the motor. Winding roller, tension roller with two rolling gears, two gear racks matching the rolling gears and two positioning bars with guide grooves, both ends of the guide roller and winding roller are installed on the On the support, the guide roller and the winding roller are parallel to each other, the drying device is installed on the support, the guide roller and the winding roller are all matched with the drying device, and the two racks are respectively fixed on two positioning On the groove wall of the guide groove of the bar, the two racks are located on the upper groove wall or the lower groove wall of the guide groove; the two positioning bars are fixed on the bracket, and the two positioning bars are parallel to each other; The tension roller is installed in the guide grooves of the two positioning bars. The two rolling gears on the tension roller mesh with the two racks respectively. The tension roller is parallel to the winding roller, and the tension roller is located at the Below, its structural feature is: it also includes a control box, a controller, a variable resistor, a large gear, a pinion and a connecting piece, the control box is installed on the bracket, and the controller is installed in the control box. The device is connected with the motor, the variable resistor, the large gear, the small gear and the connecting piece are all located in the control box, the large gear is fixed on one end of the tension roller, the connecting piece is connected to the tension roller, and the small The gear is installed on the connecting piece, the pinion is meshed with the large gear, the variable resistor is connected with the pinion, and the controller is connected with the variable resistor.
作为优选,本实用新型所述烘干装置包括电热台板、顶罩和数根红外加热管,所述电热台板安装在机架中,所述数根红外加热管均安装在顶罩的底部,该顶罩固定在机架上,所述顶罩和电热台板之间形成烘干通道,所述电热台板的中部高于电热台板的两侧。 As a preference, the drying device of the utility model includes an electric heating platen, a top cover and several infrared heating tubes, the electric heating platen is installed in the frame, and the several infrared heating tubes are all installed at the bottom of the top cover , the top cover is fixed on the frame, a drying channel is formed between the top cover and the electric heating platen, and the middle part of the electric heating platen is higher than the two sides of the electric heating platen.
作为优选,本实用新型所述支架上开有两组定位孔,该定位孔包括一个中心孔和一排以中心孔为圆心呈圆弧状排列的周边孔,所述定位条的一头固定在中心孔上,该定位条的另一头固定在一个周边孔上。 As a preference, there are two sets of positioning holes on the bracket of the utility model, the positioning holes include a central hole and a row of peripheral holes arranged in a circular arc with the central hole as the center, and one end of the positioning strip is fixed at the center On the hole, the other end of the positioning bar is fixed on a peripheral hole.
作为优选,本实用新型所述齿条与水平面之间的夹角在10°-60°之间。 As a preference, the included angle between the rack and the horizontal plane of the present invention is between 10°-60°.
作为优选,本实用新型所述导辊的数量在2-5根之间。 As a preference, the number of guide rollers in the present invention is between 2-5.
作为优选,本实用新型所述烘干装置中的电热台板为弧形结构。 As a preference, the electric heating platen in the drying device of the utility model has an arc-shaped structure.
作为优选,本实用新型所述烘干装置中的电热台板为倒V字形结构。 As a preference, the electric heating platen in the drying device of the present invention has an inverted V-shaped structure.
作为优选,本实用新型所述烘干装置中的电热台板为拱形结构。 As a preference, the electric heating platen in the drying device of the present utility model has an arched structure.
作为优选,本实用新型所述烘干装置中的红外加热管为石英红外加热管材质。 Preferably, the infrared heating tube in the drying device of the present invention is made of quartz infrared heating tube.
作为优选,本实用新型所述烘干装置中的红外加热管的数量为2-8根。 As a preference, the number of infrared heating tubes in the drying device of the present invention is 2-8.
本实用新型与现有技术相比,具有以下优点和效果:通过张力辊能够调节布料受到的张力大小,从而确保布料能够被均匀和平稳的收卷,防止出现皱褶,提高了数码印花产品的质量。本实用新型的大齿轮固定在张力辊的一端,小齿轮与大齿轮啮合,可变电阻器与小齿轮连接,控制器与可变电阻器连接,当张力辊进行转动时,能够带动大齿轮进行转动,再由大齿轮带动小齿轮进行转动,通过小齿轮的转动能够控制可变电阻器的电阻大小,并将相关信号传递给控制器,通过控制器来控制电机的转速快慢。当布料受到的张力变大时,例如收卷筒中的布存量较大时,收卷辊每转动一圈,所收卷的布料长度较长,从而增加布料的张力,此时,张力辊向上滚动,张力辊带动连接件一起向上移动,与此同时,张力辊带动大齿轮进行转动,再由大齿轮带动小齿轮进行转动,通过小齿轮的转动增大可变电阻器的阻值大小,并将这一信号传递到控制器中,最后由控制器控制电机减慢转速,减慢收卷布料的速度,从而减小布料所受到的张力,以达到调节布料张力大小的目的。又如,当布料受到的张力变小时,例如收卷筒中的布存量较少时,收卷辊每转动一圈,所收卷的布料长度较短,从而减小布料的张力,此时,张力辊向下滚动,张力辊带动连接件一起向下移动,与此同时,张力辊带动大齿轮进行反向转动,再由大齿轮带动小齿轮进行反向转动,通过小齿轮的反向转动减小可变电阻器的阻值大小,并将这一信号传递到控制器中,最后由控制器控制电机增大转速,加快收卷布料的速度,从而增大布料所受到的张力,以达到调节布料张力大小的目的。 Compared with the prior art, the utility model has the following advantages and effects: the tension of the cloth can be adjusted through the tension roller, thereby ensuring that the cloth can be rolled up evenly and smoothly, preventing wrinkles, and improving the quality of digital printing products. quality. The large gear of the utility model is fixed on one end of the tension roller, the small gear meshes with the large gear, the variable resistor is connected with the small gear, and the controller is connected with the variable resistor. When the tension roller rotates, it can drive the large gear Rotate, and then the pinion gear is driven by the big gear to rotate, the resistance of the variable resistor can be controlled through the rotation of the pinion gear, and the relevant signal is transmitted to the controller, and the speed of the motor is controlled by the controller. When the tension on the fabric increases, for example, when the amount of fabric in the rewinding drum is large, the length of the rewound fabric is longer every time the take-up roller rotates, thereby increasing the tension of the fabric. At this time, the tension roller rolls upwards , the tension roller drives the connecting piece to move upward together. At the same time, the tension roller drives the large gear to rotate, and then the large gear drives the small gear to rotate. Through the rotation of the small gear, the resistance value of the variable resistor is increased, and the This signal is transmitted to the controller, and finally the controller controls the motor to slow down the rotation speed and the speed of winding the cloth, thereby reducing the tension on the cloth and achieving the purpose of adjusting the tension of the cloth. As another example, when the tension on the cloth becomes smaller, for example, when the amount of cloth in the winding drum is small, the length of the wound cloth is shorter every time the winding roller rotates, thereby reducing the tension of the cloth. At this time, the tension The roller rolls downward, and the tension roller drives the connecting piece to move downward together. At the same time, the tension roller drives the large gear to rotate in reverse, and then the large gear drives the small gear to rotate in reverse, and the reverse rotation of the small gear reduces the The resistance value of the variable resistor is large, and the signal is transmitted to the controller. Finally, the controller controls the motor to increase the speed and speed up the winding speed of the cloth, thereby increasing the tension on the cloth to achieve the adjustment of the cloth. The purpose of tension size.
本实用新型在烘干装置中电热台板的中部高于电热台板的两侧,即在电热台板中,位于烘干通道进口和烘干通道出口的位置较低,位于电热台板中部的位置较高,使得需要烘干的布料在电热台板上进行移动时,布料和电热台板之间能够贴合的更加紧密,不仅有利于提高布料和电热台板之间的传热效率,而且有利于提高烘干后布料的平整度,提高布料的品质。 In the utility model, the middle part of the electric heating platen in the drying device is higher than the two sides of the electric heating platen, that is, in the electric heating platen, the positions located at the entrance of the drying channel and the outlet of the drying channel are relatively low, and the positions located in the middle of the electric heating platen are The position is higher, so that when the cloth to be dried is moved on the electric heating platen, the cloth and the electric heating platen can fit closer together, which not only helps to improve the heat transfer efficiency between the cloth and the electric heating platen, but also It is beneficial to improve the flatness of the dried cloth and improve the quality of the cloth.
本实用新型的烘干装置中设置有数根红外加热管,该数根红外加热管均安装在顶罩的底部,通过红外加热管能够对布料进行烘干,尤其对布料上表面的烘干效果更好。布料的下表面主要由电热台板进行烘干,布料的上表面主要由红外加热管进行烘干,从而使得对布料的烘干效果更好、更均匀,有利于提高布料的品质。 Several infrared heating tubes are arranged in the drying device of the utility model, and the several infrared heating tubes are all installed on the bottom of the top cover, and the cloth can be dried through the infrared heating tubes, especially the drying effect on the upper surface of the cloth is better. good. The lower surface of the cloth is mainly dried by the electric heating platen, and the upper surface of the cloth is mainly dried by the infrared heating tube, so that the drying effect of the cloth is better and more uniform, and it is beneficial to improve the quality of the cloth.
本实用新型的烘干装置中设置有顶罩,在顶罩和电热台板之间形成一个烘干通道,需要烘干的布料在烘干通道中进行烘干,电热台板和红外加热管产生的热量能够集中在顶罩和烘干通道中,大大降低了热量向车间中扩散的速度,提高了热量的利用率,提高了烘干布料的效率,也减少了烘干装置对车间产生的热污染,有利于改善车间环境。 The drying device of the utility model is provided with a top cover, and a drying channel is formed between the top cover and the electric heating platen, and the cloth to be dried is dried in the drying channel, and the electric heating platen and the infrared heating tube generate heat. The heat can be concentrated in the top cover and the drying channel, which greatly reduces the speed of heat diffusion into the workshop, improves the utilization rate of heat, improves the efficiency of drying cloth, and reduces the heat generated by the drying device on the workshop. Pollution is conducive to improving the workshop environment.
本实用新型的结构简单,设计合理,性能可靠,对布料受到的张力大小的调节效果好,能够根据收卷辊中布存量的多少来对布料的收卷速度进行调节,使得高速数码印花机的带烘干的智能收卷装置既能够用于对大布卷进行收卷操作,又能够用于对小布卷进行收卷操作,从而大大扩大了高速数码印花机的带烘干的智能收卷装置的适用面。本实用新型中烘干装置的结构设计合理,对布料的烘干效果好,能源利用率高,大大降低了烘干装置对车间环境产生的污染。 The utility model has the advantages of simple structure, reasonable design, reliable performance, good adjustment effect on the tension of the cloth, and can adjust the winding speed of the cloth according to the amount of cloth stock in the winding roller, so that the high-speed digital printing machine The intelligent winding device with drying can be used for both large cloth rolls and small cloth rolls, which greatly expands the intelligent winding with drying of high-speed digital printing machines Applicable side of the device. The structure design of the drying device in the utility model is reasonable, the drying effect on the cloth is good, the energy utilization rate is high, and the pollution caused by the drying device to the workshop environment is greatly reduced.
附图说明 Description of drawings
图1是本实用新型实施例中高速数码印花机的带烘干的智能收卷装置的结构示意图。 Fig. 1 is a schematic structural view of an intelligent winding device with drying of a high-speed digital printing machine in an embodiment of the present invention.
图2是本实用新型实施例中烘干装置的主视结构示意图。 Fig. 2 is a schematic diagram of the front view of the drying device in the embodiment of the utility model.
图3是图2中去掉部分右侧机架和部分右侧顶罩后的右视结构示意图。 Fig. 3 is a schematic diagram of the structure of the right side view after removing part of the right frame and part of the right top cover in Fig. 2 .
图4是图1中去掉烘干装置后的结构示意图。 Fig. 4 is a schematic structural view of Fig. 1 after removing the drying device.
图5是图4中A-A面的剖视结构示意图。 Fig. 5 is a schematic cross-sectional structural diagram of plane A-A in Fig. 4 .
图6是图4中去掉电机和定位条中的上槽壁,并对控制箱进行部分剖视后的结构示意图。 Fig. 6 is a structural schematic diagram after removing the motor and the upper groove wall in the positioning bar in Fig. 4, and partially sectionally cutting the control box.
图7是图6中A处放大后的结构示意图。 FIG. 7 is an enlarged structural schematic diagram of point A in FIG. 6 .
具体实施方式 Detailed ways
下面结合附图并通过实施例对本实用新型作进一步的详细说明,以下实施例是对本实用新型的解释而本实用新型并不局限于以下实施例。 The utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are explanations of the utility model and the utility model is not limited to the following examples.
实施例。 Example.
参见图1至图7,本实施例中高速数码印花机的带烘干的智能收卷装置包括烘干装置、支架1、导辊2、控制箱81、控制器82、可变电阻器83、大齿轮84、小齿轮85、连接件86、安装在支架1上的电机9、与电机9相连接的收卷辊3、带有两个滚动齿轮41的张力辊4、两根与滚动齿轮41相匹配的齿条6和两根带有导向槽51的定位条5;其中两根定位条5中均带有一条导向槽51。本实用新型中导辊2的数量可以根据实际需要进行设置,该导辊2的数量通常在2-5根之间。
Referring to Fig. 1 to Fig. 7, the intelligent winding device with drying of the high-speed digital printing machine in this embodiment includes a drying device, a
本实施例中的导辊2和收卷辊3的两端均通过轴承安装在支架1上,使得导辊2和收卷辊3均能够在支架1上进行滚动,导辊2位于收卷辊3的下方,该导辊2和收卷辊3之间相互平行。本实用新型中支架1的左右两侧可以分别开有一组定位孔,每组定位孔均由一个中心孔和一排以中心孔为圆心呈圆弧状排列的周边孔7。本实施例中的烘干装置安装在支架1上,导辊2和收卷辊3均与烘干装置配合,使得经过烘干的布料能够通过导辊2而被收卷辊3收卷。
Both ends of the
本实施例中的两根齿条6分别固定在两根定位条5的导向槽51内,且齿条6均固定在导向槽51的下槽壁53上,当然,本实用新型中的两根定位条5也可以均固定在各自对应的导向槽51的上槽壁52上。本实施例中的两根定位条5分别固定在支架1的左右两侧,且定位条5的一头通过螺丝固定在支架1的中心孔上,定位条5的另一头通过螺丝固定在其中一个周边孔7上,由于周边孔7是以中心孔为圆心而呈圆弧状排列的,故定位条5的另一头可以固定在不同的周边孔7上,从而可以调节齿条6与水平面之间的夹角α的大小,本实用新型中齿条6与水平面之间的夹角α通常在10°-60°之间,在本实施例中夹角α的度数为30°。
The two
本实施例中张力辊4的分别安装在两根定位条5的导向槽51,且张力辊4中的两个滚动齿轮41分别与两根导向槽51内的齿条6相啮合,使得张力辊4能够沿导向槽51平行移动。本实施例中的张力辊4与收卷辊3相平行,且张力辊4位于收卷辊3的下方。
In this embodiment, the
本实施例中的控制箱81安装在支架1上,控制器82安装在控制箱81中,该控制器82与电机9连接,通过控制器82能够控制电机9的转速大小。本实施例中的可变电阻器83、大齿轮84、小齿轮85和连接件86均位于控制箱81内,其中,大齿轮84固定在张力辊4的一端,通过张力辊4的转动能够带动大齿轮84进行同步转动。
The
本实施例中的连接件86连接在张力辊4上,使得连接件86能够随张力辊4进行上下移动,本实用新型中的连接件86主要用于安装小齿轮85和可变电阻器83。本实施例中的小齿轮85安装在连接件86上,该小齿轮85与大齿轮84啮合,通过大齿轮84的转动能够带动小齿轮85进行转动。
The connecting piece 86 in this embodiment is connected on the
本实施例中的可变电阻器83与小齿轮85连接,通过小齿轮85的转动能够控制可变电阻器83的阻值大小。本实施例中的控制器82与可变电阻器83连接,可变电阻器83的阻值大小能够传递到控制器82中,再由控制器82根据可变电阻器83的阻值大小来调节电机9的转速大小,从而达到有效调节布料张力大小的目的。
The variable resistor 83 in this embodiment is connected to the pinion 85 , and the resistance value of the variable resistor 83 can be controlled by the rotation of the pinion 85 . The
本实施例中烘干装置包括电热台板12、顶罩13和数根红外加热管14,其中,红外加热管4为石英红外加热管材质,本实施例中红外加热管4的数量可以根据实际需要进行选用,通常情况下,该红外加热管4的数量在2-8根之间。本实施例中的电热台板12安装在机架1中,数根红外加热管14均安装在顶罩13的顶罩底部31,即数根红外加热管14均安装在顶罩13的底部。
In this embodiment, the drying device includes an
本实施例中的顶罩13固定在机架1上,该顶罩13和电热台板12之间形成烘干通道15,需要进行烘干的布料从烘干通道15的入口进入,然后贴着电热台板12进行移动,最后从烘干通道15的出口输出。位于烘干通道15中的布料被电热台板12和红外加热管4烘干,电热台板12和红外加热管4产生的热量能够滞留在烘干通道15和顶罩13内,大大提高了能源的利用率。
The
本实施例中电热台板12的中部高于电热台板12的两侧,即电热台板中部21的位置较高,电热台板左侧22和电热台板右侧23的位置均较低,电热台板左侧22往电热台板中部21的位置逐渐升高,电热台板中部21往电热台板右侧23的位置逐渐降低,例如,电热台板12为可以为弧形结构,也可以为倒V字形结构,也可以为拱形结构等等。本实用新型中的电热台板中部21指的是位于电热台板12中部处的结构,优选为电热台板12的中间位置,但不局限于电热台板12的中间位置,也可以为电热台板12的中间位置向左侧和/或右侧偏移一定距离,电热台板中部21的位置对于本领域技术人员来说为公知常识。本实用新型中电热台板中部21也可以为平面结构。
In this embodiment, the middle part of the
本实施例中高速数码印花机的带烘干的智能收卷装置主要用于对经过数码印花操作后的布料进行烘干操作和收卷操作,使用时,先通过烘干装置将经过数码印花操作的布料进行烘干,经过烘干后的布料再进行收卷操作,用于收卷布料的布料筒套装固定在收卷辊3上,待收卷的布料先根据需要绕在导辊2上,再从张力辊4下方穿过,最后卷在位于收卷辊3上的布料筒上,张力辊4是兜在布料上的。当布料需要被收卷时,收卷辊3在电机9的作用下进行转动,布料依次经过导辊2和张力辊4而收卷到位于收卷辊3上的布料筒上。当布料受到的张力较小时,例如需要收卷的布料在刚刚进行收卷时,布料筒上的布存量较少,筒状布料的直径较小,电机9每转动一圈所收卷的布料长度较短,从而减小了布料受到的张力大小,兜在布料上的张力辊4在自身重力的作用下促使张力辊4沿导向槽51而向下平行滚动,在一定程度上增加了布料受到的张力大小,与此同时,张力辊4带动大齿轮84进行转动,再由大齿轮84带动小齿轮85进行转动,通过小齿轮85调节可变电阻器83的阻值大小,再将该信号传递到控制器82中,通过控制器82增大电机9的转速,从而增大布料的收卷速度,进一步增大布料受到的张力大小,直至布料受到的张力达到标准值为止。当布料受到的张力较大时,例如筒状布料中的布存量较多时,电机9每转动一圈所收卷的布料长度较长,从而增大了布料受到的张力大小,兜在布料上的张力辊4受到布料的一个向上作用力,从而促使张力辊4沿导向槽51而向上平行滚动,在一定程度上减小了布料受到的张力大小,与此同时,张力辊4带动大齿轮84进行转动,再由大齿轮84带动小齿轮85进行转动,通过小齿轮85调节可变电阻器83的阻值大小,再将该信号传递到控制器82中,通过控制器82减小电机9的转速,从而减慢对布料的收卷速度,进一步减小布料受到的张力大小,直至布料受到的张力大小达到标准值为止。
In this embodiment, the intelligent rewinding device with drying of the high-speed digital printing machine is mainly used for drying and rewinding the cloth after the digital printing operation. The cloth is dried, and the dried cloth is then rewound. The cloth drum set used for rewinding the cloth is fixed on the rewinding
由于本实用新型在使用时,数码印花机通常都是放置在水平地面上的,而齿条6与水平面之间的夹角通常在10°-60°之间,也就是说本实用新型中的导向槽51与水平面之间的夹角通常也在10°-60°之间。而导向槽51只有两个槽壁,当导向槽51不是处于竖直状态时,就有一个槽壁位于上方,另一个槽壁位于下方,本实用新型中将位于上方的槽壁称为上槽壁52,位于下方的槽壁称为下槽壁53。
Since the utility model is in use, the digital printing machine is usually placed on the level ground, and the angle between the
此外,需要说明的是,本说明书中所描述的具体实施例,其零、部件的形状、所取名称等可以不同,本说明书中所描述的以上内容仅仅是对本实用新型结构所作的举例说明。凡依据本实用新型专利构思所述的构造、特征及原理所做的等效变化或者简单变化,均包括于本实用新型专利的保护范围内。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。 In addition, it should be noted that the specific embodiments described in this specification may be different in parts, shapes and names of parts, and the above content described in this specification is only an illustration of the structure of the present invention. All equivalent changes or simple changes based on the structure, features and principles described in the utility model patent concept are included in the protection scope of the utility model patent. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the definition defined in the claims scope, all should belong to the protection scope of the present utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200830545U CN202542533U (en) | 2012-03-07 | 2012-03-07 | Intelligent reeling device with drying function for high-speed digital embossing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200830545U CN202542533U (en) | 2012-03-07 | 2012-03-07 | Intelligent reeling device with drying function for high-speed digital embossing machine |
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| Publication Number | Publication Date |
|---|---|
| CN202542533U true CN202542533U (en) | 2012-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200830545U Expired - Lifetime CN202542533U (en) | 2012-03-07 | 2012-03-07 | Intelligent reeling device with drying function for high-speed digital embossing machine |
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| CN (1) | CN202542533U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111676630A (en) * | 2020-06-05 | 2020-09-18 | 海宁王骏新材料有限公司 | Intelligent drying device that textile fabric used |
| CN115570894A (en) * | 2022-09-01 | 2023-01-06 | 苏州协尔数码技术有限公司 | Tension device for digital printing machine and digital printing machine |
-
2012
- 2012-03-07 CN CN2012200830545U patent/CN202542533U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111676630A (en) * | 2020-06-05 | 2020-09-18 | 海宁王骏新材料有限公司 | Intelligent drying device that textile fabric used |
| CN115570894A (en) * | 2022-09-01 | 2023-01-06 | 苏州协尔数码技术有限公司 | Tension device for digital printing machine and digital printing machine |
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Granted publication date: 20121121 |
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| CX01 | Expiry of patent term |
