CN202532329U - High-pressure injection molding light emitting diode (LED) module - Google Patents
High-pressure injection molding light emitting diode (LED) module Download PDFInfo
- Publication number
- CN202532329U CN202532329U CN2012201492993U CN201220149299U CN202532329U CN 202532329 U CN202532329 U CN 202532329U CN 2012201492993 U CN2012201492993 U CN 2012201492993U CN 201220149299 U CN201220149299 U CN 201220149299U CN 202532329 U CN202532329 U CN 202532329U
- Authority
- CN
- China
- Prior art keywords
- led module
- pressure injection
- aluminum substrate
- injection molding
- led
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
本实用新型公开了一种高压注塑LED模组,属于LED模组照明技术应用领域。具体包括PCB铝基板和焊接在PCB铝基板上的LED灯珠,其特征在于:还包括通过高压注塑成型且包裹所述PCB铝基板的塑胶层,所述塑胶层且位于LED灯珠上方设计成圆杯槽,所述圆杯槽周围设有排水槽,还包括穿通PCB铝基板和塑胶层的螺丝孔。本实用新型密封性好、防护等级高;能防止水滞留LED模组上,使用寿命长等优点。
The utility model discloses a high-pressure injection molding LED module, which belongs to the application field of LED module lighting technology. It specifically includes the PCB aluminum substrate and the LED lamp beads welded on the PCB aluminum substrate. The round cup groove is provided with drainage grooves around the round cup groove, and also includes screw holes passing through the PCB aluminum substrate and the plastic layer. The utility model has the advantages of good sealing performance and high protection level; it can prevent water from stagnating on the LED module and has a long service life.
Description
【所属技术领域】 【Technical field】
本实用新型涉及LED模组技术应用领域,尤其涉及一种高压注塑LED模组。The utility model relates to the technical application field of LED modules, in particular to a high-pressure injection molding LED module.
【背景技术】 【Background technique】
在LED应用行业上,由于其具有体积小、节能、寿命长、亮度高等优点。因此,其作为光源已经广泛运用于广告标识灯,例如字母灯、标识招牌灯、广告灯箱等领域应用范围更加广泛。In the LED application industry, due to its small size, energy saving, long life, high brightness and other advantages. Therefore, it has been widely used as a light source in advertising sign lights, such as letter lights, signboard lights, advertising light boxes and other fields.
传统的LED模组在防护方面主要采用灌注环氧树脂或者硅胶,由于其不耐UV、易老化等缺点,长期工作后,LED模组的防护等级将大大降低,这将大大降低LED模组的使用寿命。再者,LED模组的固定方式一般是在其背面粘贴双面胶,由于LED模组本身重力作用和长期工作,导致其容易脱落而损坏;或者采用螺丝孔与螺丝一一对应的固定方式,这种固定方式有可能因为螺丝的直径和机构问题导致松动。Traditional LED modules mainly use epoxy resin or silica gel for protection. Due to their shortcomings such as UV resistance and easy aging, after long-term work, the protection level of LED modules will be greatly reduced, which will greatly reduce the protection of LED modules. service life. Furthermore, LED modules are generally fixed by pasting double-sided tape on the back, which is easy to fall off and damaged due to gravity and long-term work of the LED module itself; This fixing method may cause loosening due to the diameter of the screw and mechanical problems.
【发明内容】 【Content of invention】
为了解决上述现有的技术问题,本实用新型提供一种密封性好、防护等级高、可靠性好的LED模组。In order to solve the above-mentioned existing technical problems, the utility model provides an LED module with good sealing performance, high protection level and good reliability.
本实用新型解决其技术问题所采用的技术方案是:一种高压注塑LED模组,包括PCB铝基板和焊接在PCB铝基板上的LED灯珠,其特征在于:还包括通过高压注塑成型且包裹所述PCB铝基板的塑胶层,所述塑胶层且位于LED灯珠上方设计成圆杯槽,还包括穿通PCB铝基板和塑胶层的螺丝孔。The technical solution adopted by the utility model to solve the technical problem is: a high-pressure injection molding LED module, including a PCB aluminum substrate and an LED lamp bead welded on the PCB aluminum substrate. The plastic layer of the PCB aluminum substrate, the plastic layer is located above the LED lamp bead and designed as a round cup groove, and also includes screw holes passing through the PCB aluminum substrate and the plastic layer.
作为本实用新型的进一步改进,所述圆杯槽周围设有排水槽,防止水滞留在LED模组上,从而提高LED模组的使用寿命。As a further improvement of the utility model, a drainage groove is arranged around the round cup groove to prevent water from stagnating on the LED module, thereby improving the service life of the LED module.
作为本实用新型的进一步改进,所述螺丝孔为菊花型螺丝孔,固定作用更佳。As a further improvement of the utility model, the screw hole is a chrysanthemum-shaped screw hole, which has a better fixing effect.
作为本实用新型的进一步改进,所述菊花型螺丝孔的内侧结构为均匀设有若干凸台,所述凸台的上端与螺丝孔口相距1~3mm。As a further improvement of the utility model, the inner structure of the chrysanthemum-shaped screw hole is uniformly provided with several bosses, and the distance between the upper end of the bosses and the screw hole is 1-3mm.
本实用新型所述的一种高压注塑LED模组,其产生的有益效果是:高压注塑塑胶层,密封性好,防护等级高;设有排水槽,防止水滞留在LED模组上,从而保证LED模组的使用寿命;采用菊花型螺丝孔使LED模组更稳固,可靠性更好;生产工艺简单,提高生产效率。A high-pressure injection LED module described in the utility model has the beneficial effects of: the high-pressure injection plastic layer has good sealing performance and high protection level; a drainage groove is provided to prevent water from staying on the LED module, thereby ensuring The service life of the LED module; the use of chrysanthemum-shaped screw holes makes the LED module more stable and better in reliability; the production process is simple and the production efficiency is improved.
【附图说明】 【Description of drawings】
图1为本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2为本实用新型实施例的俯视图。Fig. 2 is a top view of the embodiment of the utility model.
图3为图2的A-A剖视图。Fig. 3 is a sectional view along line A-A of Fig. 2 .
图4为图2的后视图。FIG. 4 is a rear view of FIG. 2 .
附图标记说明:1、塑胶层,2、圆杯槽,3、排水槽,4、螺丝孔,5、导线,6、PCB铝基板。Explanation of reference signs: 1. Plastic layer, 2. Cup groove, 3. Drainage groove, 4. Screw hole, 5. Lead wire, 6. PCB aluminum substrate.
【具体实施方式】 【Detailed ways】
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
本实用新型提供一种高压注塑LED模组,参照图1、图2、图3、图4所示,主要包括:塑胶层(1),圆杯槽(2),排水槽(3),螺丝孔(4),导线(5),PCB铝基板(6)。The utility model provides a high-pressure injection molding LED module, as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, which mainly includes: a plastic layer (1), a round cup groove (2), a drainage groove (3), screws hole (4), wire (5), PCB aluminum substrate (6).
具体来说,本实用新型所述的高压注塑LED模组,包括PCB铝基板(6)和焊接在PCB铝基板(6)上的LED灯珠(附图中未标记);还包括通过PVC高压注塑成型且包裹PCB铝基板(6)的塑胶层(1),塑胶层(1)密封性好,防护等级高;所述塑胶层(1)且位于LED灯珠上方设计成圆杯槽(2),有利于LED发光向外散射;还包括穿通PCB铝基板(6)和塑胶层(1)的螺丝孔(4),该螺丝孔(4)为菊花型螺丝孔,其使LED模组更稳固,可靠性更好;其内侧结构为均匀设有若干凸台,所述凸台的上端与螺丝孔口相距1~3mm;所述的圆杯槽(2)周围设有排水槽(3),防止水滞留在LED模组上,从而保LED模组的使用寿命;本实用新型的导线(5)采用铁氟龙线,该材质防火性能高,耐候性极佳,同时其他材质也采用阻燃材料。因此,本实用新型也适合用于中石油、中石化等对于安全要求较高的场所。Specifically, the high-pressure injection LED module described in the utility model includes a PCB aluminum substrate (6) and LED lamp beads (not marked in the drawings) welded on the PCB aluminum substrate (6); The plastic layer (1) that is injection-molded and wraps the PCB aluminum substrate (6) has good sealing performance and high protection level; the plastic layer (1) is located above the LED lamp beads and is designed as a round cup groove (2 ), which is conducive to the outward scattering of LED light; it also includes a screw hole (4) passing through the PCB aluminum substrate (6) and the plastic layer (1), the screw hole (4) is a chrysanthemum-shaped screw hole, which makes the LED module more Stable and better reliability; its inner structure is evenly provided with several bosses, the upper end of the bosses is 1-3mm away from the screw hole; the round cup groove (2) is surrounded by drainage grooves (3) , to prevent water from staying on the LED module, so as to ensure the service life of the LED module; the wire (5) of the utility model adopts Teflon wire, which has high fire resistance and excellent weather resistance, and other materials also use resistance combustible material. Therefore, the utility model is also suitable for places with higher safety requirements such as PetroChina and Sinopec.
以上所述实施例是对本实用新型进行描述,其描述较为具体与详细,但并不是对所述技术内容的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The above-mentioned embodiments are descriptions of the present utility model, and the descriptions are more specific and detailed, but are not intended to limit the technical content. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the utility model, and these all belong to the protection scope of the utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201492993U CN202532329U (en) | 2012-04-10 | 2012-04-10 | High-pressure injection molding light emitting diode (LED) module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201492993U CN202532329U (en) | 2012-04-10 | 2012-04-10 | High-pressure injection molding light emitting diode (LED) module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202532329U true CN202532329U (en) | 2012-11-14 |
Family
ID=47133510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201492993U Expired - Fee Related CN202532329U (en) | 2012-04-10 | 2012-04-10 | High-pressure injection molding light emitting diode (LED) module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202532329U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111497121A (en) * | 2020-04-14 | 2020-08-07 | 东莞市明固照明科技有限公司 | L ED injection molding module and molding process thereof |
-
2012
- 2012-04-10 CN CN2012201492993U patent/CN202532329U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111497121A (en) * | 2020-04-14 | 2020-08-07 | 东莞市明固照明科技有限公司 | L ED injection molding module and molding process thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203363808U (en) | Novel LED (light emitting diode) lamp | |
| CN204026212U (en) | A kind of three-dimensional LED flower | |
| CN202888233U (en) | Chip-type LED | |
| CN207674379U (en) | PCB substrate LED module | |
| CN203349013U (en) | LED (Light Emitting Diode) lamp | |
| CN202008022U (en) | Light emitting diode (LED) lamp module | |
| CN202791402U (en) | Three-in-one light-emitting diode (LED) module | |
| CN202580836U (en) | LED die set | |
| CN204254339U (en) | A kind of straight pipe type LED | |
| CN202040596U (en) | A kind of LED bulb lamp | |
| CN207298467U (en) | An LED light that is easy to produce | |
| CN202915071U (en) | Light emitting diode (LED) module | |
| CN202012780U (en) | Light-emitting diode (LED) lamp tube based on ceramic substrate package | |
| CN202307888U (en) | Large-power white-light LED (light-emitting diode) packaging structure | |
| CN202266876U (en) | Large Angle LED Light | |
| CN204268164U (en) | Based on the safety-type LED module of FR-4 | |
| CN202493927U (en) | Light-emitting diode (LED) lens module lamp tube | |
| CN202797076U (en) | Packaging structure capable of achieving all-angle luminescence of LED chip | |
| CN203273467U (en) | Concatenation type strip-shaped LED (light emitting diode) lamp | |
| CN203940281U (en) | A kind of LED lamp of high light efficiency | |
| CN202852474U (en) | Light emitting diode (LED) module | |
| CN202109369U (en) | An Improved LED Street Light | |
| CN203940282U (en) | A kind of LED lamp of wide-angle bright dipping | |
| CN203631596U (en) | Novel RGB full-color light emitting diode | |
| CN201954349U (en) | Energy-saving environment-friendly LED advertising lamp strip |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: RISHANG OPTOELECTRONICS CO., LTD. Free format text: FORMER NAME: SHENZHEN RISHANG OPTO-ELECTRONICS CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 518108 Guangdong city of Shenzhen province Baoan District Shiyan Street Community Hongfa stone new Jia Terry hi tech Park (formerly Hong Long High-tech Industrial Park No. 2 Building 2 building three or four, building five) Patentee after: Rishang Optoelectronics Co., Ltd. Address before: 518108 Guangdong city of Shenzhen province Baoan District Shiyan Street Community Hongfa stone new Jia Terry hi tech Park (formerly Hong Long High-tech Industrial Park No. 2 Building 2 building three or four, building five) Patentee before: Shenzhen Rishang Opto-Electronics Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121114 Termination date: 20150410 |
|
| EXPY | Termination of patent right or utility model |
