CN202532320U - A high-power integrated LED industrial and mining lamp - Google Patents

A high-power integrated LED industrial and mining lamp Download PDF

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Publication number
CN202532320U
CN202532320U CN2012200993595U CN201220099359U CN202532320U CN 202532320 U CN202532320 U CN 202532320U CN 2012200993595 U CN2012200993595 U CN 2012200993595U CN 201220099359 U CN201220099359 U CN 201220099359U CN 202532320 U CN202532320 U CN 202532320U
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power
circuit board
lamp
heat pipe
heat dissipation
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翁栋彬
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GUANGDONG FUJUDUO ENERGY-SAVING TECHNOLOGY CO LTD
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GUANGDONG FUJUDUO ENERGY-SAVING TECHNOLOGY CO LTD
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Abstract

The utility model discloses a high-power integrated form LED industrial and mining lamp, including lamp body connector, lamp housing, install drive power supply on power fixed plate, be connected a plurality of high-power LED chips of fixed mounting on aluminium circuit board with drive power supply, aluminium circuit board back connection samming board, the copper heat pipe that samming board will cross radiating fin through the lamp housing fastens in the type groove that lamp housing outside heat dissipation apron was equipped with, the below of installing high-power LED chip aluminium circuit board is through lens mounting fixed lens, is equipped with the lamps and lanterns backplate in power fixed plate both sides, and the heat conduction liquid is all filled with to the inside of samming board and copper heat pipe. The utility model discloses an aluminium circuit board and the mode of samming board and copper heat pipe zonulae occludens of high-power LED chip will be installed to the type groove through the heat dissipation apron gives the copper heat pipe with the heat conduction that high-power LED chip produced, conducts the radiating fin rather than the contact through the copper heat pipe again, is absorbed and realizes the heat dissipation by it and reaches rapid cooling.

Description

一种大功率集成式LED工矿灯A high-power integrated LED industrial and mining lamp

技术领域 technical field

本实用新型属于工业照明技术领域,涉及用于工矿的照明灯具,具体涉及一种大功率集成式LED工矿灯The utility model belongs to the technical field of industrial lighting, relates to lighting lamps for industrial and mining, in particular to a high-power integrated LED industrial and mining lamp

背景技术 Background technique

目前,工矿灯已经成为厂矿、大型超市和停车场等夜晚不可缺少的照明设施,这些工矿灯通宵长时间工作,由于存在着环境温度和季节气候的不同变化,特别是在一些天气比较恶劣的环境,往往会影响到工矿灯的使用寿命。尤其是传统的工矿灯还存在耗能高的缺点,所以将LED发光管应用到工业照明,可以解决耗能高的缺点。但是用LED发光管,特别是用大功率LED发光管做成的LED工矿灯,由于长时间在各种环境下工作,尤其是在炎热的夏季,其散热问题成为影响LED工矿灯寿命的首要问题。为解决大功率LED工矿灯的散热问题,许多人对大功率LED工矿灯的应用进行了不少改进,并对大功率LED发光管加装了散热片,但是散热片本身的导热速度也比较慢,还是不能及时地将发光产生的热量导出并快速散热。改进的效果不明显,仍然达不到预想的要求。At present, industrial and mining lamps have become indispensable lighting facilities at night in factories, mines, large supermarkets and parking lots. These industrial and mining lamps work all night for a long time. , Often affect the service life of industrial and mining lamps. In particular, the traditional industrial and mining lamps still have the disadvantage of high energy consumption, so the application of LED light-emitting tubes to industrial lighting can solve the disadvantage of high energy consumption. However, LED high bay lights made of LED light-emitting tubes, especially high-power LED light-emitting tubes, work in various environments for a long time, especially in hot summer, and the heat dissipation problem has become the primary problem affecting the life of LED high bay lights. . In order to solve the heat dissipation problem of high-power LED high bay lights, many people have made many improvements to the application of high-power LED high bay lights, and installed heat sinks on high-power LED light-emitting tubes, but the heat conduction speed of the heat sink itself is relatively slow. , still can not timely export the heat generated by light emission and quickly dissipate heat. The effect of improvement is not obvious, and it still cannot meet the expected requirements.

实用新型内容 Utility model content

本实用新型的目的是提供一种大功率集成式LED工矿灯,采用将安装若干大功率LED芯片的铝电路板与均温板以及铜导热管紧密连接的方式,通过铜导热管内部装有的导热液体迅速吸热,再经铜导热管串过的散热翅片散热,实现快速降温,克服了现有大功率LED工矿灯导热差、散热慢的缺点,起到保护大功率LED工矿灯、延长其使用寿命的作用,解决了现有大功率LED工矿灯中使用中存在的上述问题。The purpose of this utility model is to provide a high-power integrated LED industrial and mining lamp, which adopts the method of closely connecting the aluminum circuit board installed with several high-power LED chips with the uniform temperature plate and the copper heat-conducting tube. The heat-conducting liquid quickly absorbs heat, and then dissipates heat through the heat-dissipating fins strung together by copper heat-conducting tubes to achieve rapid cooling. The function of its service life solves the above-mentioned problems existing in the use of existing high-power LED industrial and mining lamps.

本实用新型所采用的技术方案是,一种大功率集成式LED工矿灯,包括灯体连接头、灯罩壳、安装在电源固定板上的驱动电源、与驱动电源连接固定安装在铝电路板上的若干大功率LED芯片,所述的铝电路板背面连接一块均温板,均温板经灯罩壳将串过散热翅片的铜导热管紧固于灯罩壳外侧散热盖板设有的型槽中,所述安装大功率LED芯片铝电路板的下方经透镜固定件固定透镜,于电源固定板两侧装有灯具护板。The technical solution adopted by the utility model is a high-power integrated LED industrial and mining lamp, which includes a lamp body connector, a lamp cover, a drive power installed on a power supply fixing board, and is connected with the drive power and fixedly installed on an aluminum circuit board. A number of high-power LED chips, the back of the aluminum circuit board is connected to a vapor chamber, and the vapor chamber fastens the copper heat pipes that pass through the heat dissipation fins to the groove provided on the heat dissipation cover outside the lampshade through the lampshade. Among them, the lens is fixed under the aluminum circuit board where the high-power LED chip is installed, and the lamp protection board is installed on both sides of the power supply fixing board.

本实用新型所述的大功率集成式LED工矿灯,其特征还在于,The high-power integrated LED industrial and mining lamp described in the utility model is also characterized in that:

所述的均温板和铜导热管的内部均装满导热液体。Both the inside of the vapor chamber and the copper heat pipe are filled with heat conduction liquid.

本实用新型大功率集成式LED工矿灯,采用将安装大功率LED芯片的铝电路板与均温板以及铜导热管紧密连接的方式,并通过散热盖板设有的型槽将大功率LED芯片通电时产生的热量传导给铜导热管,再经铜导热管传的导热液体导到与其接触的散热翅片,被其吸收并实现散热达到快速降温,起到了保护大功率LED工矿灯使用并延长其寿命的作用。The high-power integrated LED industrial and mining lamp of the utility model adopts the method of closely connecting the aluminum circuit board on which the high-power LED chip is installed with the uniform temperature plate and the copper heat-conducting tube, and the high-power LED chip is connected through the groove provided on the heat dissipation cover plate. The heat generated when electrified is conducted to the copper heat pipe, and then the heat conduction liquid transmitted through the copper heat pipe is guided to the heat dissipation fins in contact with it, which is absorbed by it and realizes heat dissipation to achieve rapid cooling, which protects the use and prolongation of high-power LED high bay lights. effect on its lifespan.

附图说明 Description of drawings

图1是本实用新型大功率集成式LED工矿灯结构示意图;Fig. 1 is a structural schematic diagram of the utility model high-power integrated LED industrial and mining lamp;

图2是本实用新型大功率集成式LED工矿灯结构示意图;Fig. 2 is a structural schematic diagram of the utility model high-power integrated LED industrial and mining lamp;

图3是本实用新型铝电路板和大功率LED芯片安装示意图;Fig. 3 is the installation schematic diagram of aluminum circuit board and high-power LED chip of the utility model;

图4是本实用新型散热盖板型槽布置结构示意图。Fig. 4 is a schematic diagram of the layout structure of the heat dissipation cover plate of the utility model.

图中,1.灯体连接头,2.灯罩壳,3.灯罩壳,4.电源固定板,5.铝电路板,6.大功率LED芯片,7.均温板,8.散热翅片,9.铜导热管,10.散热盖板,11.型槽,12.透镜固定件,13.透镜,14.灯具护板。In the figure, 1. Lamp body connector, 2. Lamp cover, 3. Lamp cover, 4. Power supply fixing plate, 5. Aluminum circuit board, 6. High-power LED chip, 7. Even temperature plate, 8. Cooling fins , 9. Copper heat pipe, 10. Heat dissipation cover, 11. Type groove, 12. Lens fixture, 13. Lens, 14. Lamp shield.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

一种大功率集成式LED工矿灯,如图1和图2所示,包括灯体连接头1、灯罩壳2、安装在电源固定板4上的取动电源3、与驱动电源3连接固定安装在铝电路板5上的若干大功率LED芯片6,所述的铝电路板5背面连接一块均温板7,均温板7经灯罩壳2将串过散热翅片8的铜导热管9紧固于灯罩壳2外侧10设有的型槽11中,所述安装大功率LED芯片6铝电路板5的下方经透镜固定件12固定透镜13,于电源固定板4两侧装有灯具护板14。A high-power integrated LED industrial and mining lamp, as shown in Figure 1 and Figure 2, includes a lamp body connector 1, a lamp cover 2, a moving power supply 3 installed on a power supply fixing plate 4, and a fixed installation connected with a driving power supply 3 A plurality of high-power LED chips 6 on the aluminum circuit board 5, the back of the aluminum circuit board 5 is connected with a uniform temperature plate 7, and the uniform temperature plate 7 connects the copper heat pipes 9 that pass through the heat dissipation fins 8 through the lamp housing 2 tightly. It is fixed in the groove 11 provided on the outer side 10 of the lamp housing 2, and the lens 13 is fixed under the aluminum circuit board 5 with the high-power LED chip 6 through the lens fixing part 12, and the lamp shield is installed on both sides of the power supply fixing plate 4 14.

本实用新型大功率集成式LED工矿灯,安装固定大功率LED芯片6的铝电路板5上设有芯片安装位置,如图3所示,将大功率LED芯片6置入铝电路板5上,由于置入大功率LED芯片6,其所接触的铝电路板5表面绝缘层物质被破坏,所以大功率LED芯片6的导热性也有所提高,当大功率集成式LED工矿灯接通电源后,经连接的驱动电源3驱动大功率LED芯片6发光点亮LED工矿灯,大功率LED芯片6发光所产生的热量被铝电路板5吸收,吸收大量热量的铝电路板5将热量传递给与其紧密连接的均温板7,由均温板7产生二向流打散热源再被灯罩壳2外侧的散热盖板10吸收,通过散热盖板10将吸收和传导大功率LED芯片6通电时产生的热量,如图4所示,再由散热盖板10将导出的热量经散热盖板10上的型槽11传导到与其紧密接触的铜热导管9的导热液体,最后被串在铜热导管9上的散热翅片8吸收并实现散热达到快速降温,起到了保护大功率LED灯并延长其使用寿命的作用。The utility model high-power integrated LED industrial and mining lamp has a chip installation position on the aluminum circuit board 5 on which the high-power LED chip 6 is installed and fixed. As shown in Figure 3, the high-power LED chip 6 is placed on the aluminum circuit board 5, Since the high-power LED chip 6 is inserted, the insulating material on the surface of the aluminum circuit board 5 that it contacts is destroyed, so the thermal conductivity of the high-power LED chip 6 is also improved. When the high-power integrated LED high bay light is powered on, The connected driving power supply 3 drives the high-power LED chip 6 to emit light to light up the LED industrial and mining lamp. The heat generated by the high-power LED chip 6 is absorbed by the aluminum circuit board 5, and the aluminum circuit board 5 that absorbs a large amount of heat transfers the heat to its close The connected vapor chamber 7 generates a two-way heat dissipation source from the vapor chamber 7 and is then absorbed by the heat dissipation cover 10 outside the lamp housing 2, through which the heat dissipation cover 10 absorbs and conducts the heat generated when the high-power LED chip 6 is powered on. The heat, as shown in Figure 4, is then conducted by the heat dissipation cover 10 through the groove 11 on the heat dissipation cover 10 to the heat conduction liquid of the copper heat pipe 9 that is in close contact with it, and finally is strung on the copper heat pipe 9 The heat dissipation fins 8 on the top absorb and realize heat dissipation to achieve rapid cooling, which plays a role in protecting the high-power LED lamp and prolonging its service life.

上述实施方式只是本实用新型的一个实例,不是用来限制本实用新型的实施与权利范围,凡依据本实用新型申请专利保护范围所述的内容做出的等效变化和修饰,均应包括在本实用新型申请专利范围内。The above-described embodiment is only an example of the utility model, and is not used to limit the implementation and scope of rights of the utility model. All equivalent changes and modifications made according to the content of the utility model patent protection scope should be included in the The utility model is within the scope of the patent application.

Claims (2)

1.一种大功率集成式LED工矿灯,包括灯体连接头(1)、灯罩壳(2)、安装在电源固定板(4)上的驱动电源(3)、与驱动电源(3)连接固定安装在铝电路板(5)上的若干大功率LED芯片(6),其特征在于,所述的铝电路板(5)背面连接一块均温板(7),均温板(7)经灯罩壳(2)将串过散热翅片(8)的铜导热管(9)紧固于灯罩壳(2)外侧散热盖板(10)设有的型槽(11)中,所述安装大功率LED芯片(6)铝电路板(5)的下方经透镜固定件(12)固定透镜(13),于电源固定板(4)两侧装有灯具护板(14)。1. A high-power integrated LED industrial and mining lamp, including a lamp body connector (1), a lamp cover (2), a drive power supply (3) installed on a power supply fixing plate (4), and a drive power supply (3) connected A plurality of high-power LED chips (6) fixedly installed on the aluminum circuit board (5), is characterized in that, the back side of the aluminum circuit board (5) is connected with a uniform temperature plate (7), and the uniform temperature plate (7) is The lampshade shell (2) fastens the copper heat pipe (9) passing through the heat dissipation fins (8) in the groove (11) provided with the heat dissipation cover plate (10) outside the lampshade shell (2). The below of the power LED chip (6) aluminum circuit board (5) fixes the lens (13) through the lens fixture (12), and the lamp protection plate (14) is equipped with on the power supply fixture plate (4) both sides. 2.根据权利要求1所述的大功率集成式LED工矿灯,其特征在于,所述的均温板(7)和铜导热管(9)的内部均装满导热液体。2. The high-power integrated LED high bay lamp according to claim 1, characterized in that, the insides of the vapor chamber (7) and the copper heat pipe (9) are filled with heat-conducting liquid.
CN2012200993595U 2012-03-15 2012-03-15 A high-power integrated LED industrial and mining lamp Expired - Fee Related CN202532320U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107420761A (en) * 2017-08-30 2017-12-01 重庆舜辉庆驰光电科技有限公司 A kind of LED efficiently searches and rescues lamp

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107420761A (en) * 2017-08-30 2017-12-01 重庆舜辉庆驰光电科技有限公司 A kind of LED efficiently searches and rescues lamp

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Granted publication date: 20121114

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